John Deere 180GLC Excavator Repair Service Manual - TM13350X19
Complete Repair manual for John Deere 180GLC Excavator, with all the workshop information to maintain, repair and rebuild like professional mechanics.
John Deere 180GLC Excavator workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Covered models: 180GLC (PIN: 1FF180GX__F020331-)
TM13350X19 - John Deere 180GLC Excavator Technical Manaul (Repair).pdf
TM13350X28 - John Deere Excavatrice 180GLC.pdf
TM13350X63 - John Deere Excavadora 180GLC.pdf
Total Pages: 797 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English French Spanish
MAIN SECTIONS
Foreword
Manual Identification—READ THIS FIRST!
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Track System
Axles and Suspension Systems
Axle Shaft, Bearings, and Reduction Gears
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary System
Cooling Systems
External Exhaust Systems
External Fuel Supply Systems
Damper Drive (Flex Coupling)
Elements
Frame or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal and Styling
Hood and Engine Side Shields
Excavator
Buckets
Frames
Hydraulic System
Swing or Pivot System
Mechanical Drive Elements
Hydraulic System
Dealer Fabricated Tools
TABLE OF CONTENTS...1
Section 00: General Information...14
Group 0001: Safety...14
Recognize Safety Information...17
Follow Safety Instructions...18
Operate Only If Qualified...19
Wear Protective Equipment...20
Avoid Unauthorized Machine Modifications...21
Control Pattern Selector—If Equipped...22
Add Cab Guarding for Special Uses...23
Inspect Machine...24
Stay Clear of Moving Parts...25
Avoid High-Pressure Fluids...26
Avoid High-Pressure Oils...27
Work In Ventilated Area...28
Avoid Static Electricity Risk When Refueling...29
Prevent Fires...31
In Case of Machine Fire...32
Prevent Battery Explosions...33
Handle Chemical Products Safely...34
Handle Starting Fluid Safely...35
Decommissioning — Proper Recycling and Disposal of Fluids and Components...36
Exhaust Filter Ash Handling and Disposal...37
Prepare for Emergencies...38
Clean Debris from Machine...39
Use Steps and Handholds Correctly...40
Start Only From Operator's Seat...41
Use and Maintain Seat Belt...42
Prevent Unintended Machine Movement...43
Avoid Work Site Hazards...44
Keep Riders Off Machine...46
Avoid Backover Accidents...47
Inspect and Maintain ROPS...48
Avoid Machine Tip Over...49
Use Special Care When Lifting Objects...51
Travel Safely...52
Prevent Acid Burns...53
Add and Operate Attachments Safely...55
Park and Prepare for Service Safely...56
Service Cooling System Safely...57
Remove Paint Before Welding or Heating...58
Make Welding Repairs Safely...59
Drive Metal Pins Safely...60
Clean Exhaust Filter Safely...61
Group 0003: Torque Values...15
Metric Bolt and Cap Screw Torque Values...66
Additional Metric Cap Screw Torque Values...68
Unified Inch Bolt and Cap Screw Torque Values...70
Service Recommendations for 37° Flare and 30° Cone Seat Connectors...72
Service Recommendations for O-Ring Boss Fittings...74
Service Recommendations for Flared Connections—Straight or Tapered Threads...76
Service Recommendations for Flat Face O-Ring Seal Fittings...78
O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators...80
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations...83
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations...85
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations...88
Service Recommendations for Metric Series Four Bolt Flange Fitting...91
Service Recommendations For Inch Series Four Bolt Flange Fittings...93
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations...95
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings...97
Service Recommendations For O-Ring Boss Fittings With Shoulder...100
Metric 24° O-Ring Seal DIN 20078 Service Recommendations...103
Section 01: Tracks...107
Group 0130: Track System...107
Track Roller Remove and Install...112
Track Roller Disassemble and Assemble...116
Track Roller Pressure Test...119
Track Carrier Roller Remove and Install...122
Metal Face Seals Repair...126
Track Shoe Remove and Install...129
Track Chain Remove and Install...132
Track Chain Disassemble and Assemble...139
Track Chain Repair to Replace Broken Part...142
Sprocket Remove and Install...148
Front Idler Remove and Install...152
Front Idler Disassemble and Assemble...154
Track Adjuster and Recoil Spring Remove and Install...158
Track Adjuster and Recoil Spring Disassemble and Assemble...160
Section 02: Axles, Differentials, and Suspension Systems...169
Group 0250: Axle Shaft, Bearings, and Reduction Gears...169
Travel Gear Case Remove and Install...174
Travel Gear Case Disassemble and Assemble...178
Group 0260: Hydraulic System...169
Travel Motor and Park Brake Remove and Install...191
Travel Motor and Park Brake Disassemble and Assemble...192
Park Brake Valve Disassemble and Assemble...197
Travel Motor and Park Brake Start-Up Procedure...201
Section 04: Engine...203
Group 0400: Removal and Installation...203
Engine Remove and Install...219
Section 05: Engine Auxiliary System...234
Group 0510: Cooling Systems...234
Radiator Remove and Install...240
Hydraulic Oil Cooler Remove and Install...245
Charge Air Cooler Remove and Install...248
Fuel Cooler Remove and Install...251
Cooling Package Remove and Install...253
Fan and Fan Guard Remove and Install...258
Coolant Surge Tank Remove and Install...263
Group 0530: External Exhaust Systems...234
Exhaust Tube Remove and Install...267
JDG11340 Bellows Alignment Fixture...269
Exhaust Bellows Alignment Procedure...270
Diesel Particulate Filter (DPF) Remove and Install...273
Diesel Oxidation Catalyst (DOC) Remove and Install...275
Selective Catalyst Reduction (SCR) Remove and Install...277
Diesel Exhaust Fluid (DEF) Tank Remove and Install...279
Diesel Exhaust Fluid (DEF) Tank Header Remove and Install...286
Diesel Exhaust Fluid (DEF) Tank Header Disassemble and Assemble...288
Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure...290
Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install...292
Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install...299
Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install...301
Group 0560: External Fuel Supply Systems...234
Fuel Tank Remove and Install...309
Section 07: Damper Drive (Flex Coupling)...315
Group 0752: Elements...315
Damper Drive (Flex Coupling) Remove and Install...319
Section 17: Frame or Supporting Structure...322
Group 1740: Frame Installation...322
Welding on Machine...325
Group 1749: Chassis Weights...322
Counterweight Remove and Install...330
Section 18: Operator's Station...333
Group 1800: Removal and Installation...333
Cab Remove and Install...343
Group 1810: Operator Enclosure...333
Windshield Remove and Install...354
Windshield Disassemble and Assemble...356
Sliding Windows Remove and Install...366
Windowpanes Remove and Install...368
Windowpane Dimensions...369
Group 1821: Seat and Seat Belt...333
Seat Remove and Install...379
Seat Belt Remove and Install...381
Mechanical Suspension Seat Disassemble and Assemble...386
Air Suspension Seat Disassemble and Assemble...392
Premium Air Suspension Seat Disassemble and Assemble...397
Group 1830: Heating and Air Conditioning...333
R134a Refrigerant Cautions and Proper Handling...406
R134a Refrigerant Oil Information...407
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure...409
Recover R134a Refrigerant...411
Flush and Purge Air Conditioning System...412
Evacuate R134a System...415
Charge R134a System...417
Air Conditioner Compressor Remove and Install...419
Condenser Remove and Install...421
Heater and Air Conditioner Remove and Install...423
Receiver-Dryer Remove and Install...428
Section 19: Sheet Metal and Styling...430
Group 1910: Hood or Engine Enclosure...430
Hood Remove and Install...432
Section 33: Excavator...433
Group 3302: Buckets...433
Bucket Remove and Install...436
Adjust Bucket Pivot End Play...437
Bucket Pin-Up Data...439
Group 3340: Frames...433
Bucket Links Remove and Install...444
Arm Remove and Install...447
Boom Remove and Install...451
Inspect Pins, Bushings, and Bosses—Front Attachment...459
Cylinder Specifications...462
Bushings and Seal Remove and Install...463
Group 3360: Hydraulic System...433
Apply Vacuum to Hydraulic Oil Tank...467
Pump 1 and 2 Remove and Install...469
Pump 1 and 2 Disassemble and Assemble...474
Pump 1 and 2 Inspection...491
Pump 1 and 2 Start-Up Procedure...496
Pump 1 and 2 Regulator Remove and Install...498
Pump 1 and 2 Regulator Disassemble and Assemble...500
Pilot Pump Remove and Install...504
Pilot Pump Disassemble and Assemble...506
Pilot Pressure Regulating Valve and Filter Remove and Install...509
Pilot Pressure Regulating Valve and Filter Disassemble and Assemble...511
Pilot Shutoff Solenoid Valve Remove and Install...513
Pilot Shutoff Solenoid Valve Disassemble and Assemble...516
Fan Drive Motor Remove and Install...518
Fan Drive Motor Solenoid Valves Remove and Install...525
Fan Drive Pump Remove and Install...527
Solenoid Valve Manifold Remove and Install...529
Solenoid Valve Remove and Install—Power Dig/Travel Speed (SG), Arm Regenerative (SC), and Dig Regenerative (SF) Valves...532
Solenoid Valve Disassemble and Assemble—Power Dig/Travel Speed (SG), Arm Regenerative (SC), and Dig Regenerative (SF) Valves...535
Pilot Valve (Left and Right) Remove and Install...537
Pilot Valve (Left and Right) Disassemble and Assemble...540
Travel Pilot Valve Remove and Install...550
Travel Pilot Valve Disassemble and Assemble...553
Single Pedal Travel Pilot Valve Remove and Install...559
Single Pedal Travel Pilot Valve Disassemble and Assemble...562
Pilot Signal Manifold Remove and Install...564
Pilot Signal Manifold Disassemble and Assemble...566
Control Valve Remove and Install...570
Control Valve Halves Disassemble and Assemble...575
Control Valve (5-Spool) Disassemble and Assemble...577
Control Valve (4-Spool) Disassemble and Assemble...603
Hydraulic Oil Tank Remove and Install...626
Restriction Valve Remove and Install...631
Hydraulic Oil Cooler Bypass Valve Remove and Install...633
Boom Cylinder Remove and Install...635
Boom Cylinder Disassemble and Assemble...640
Arm Cylinder Remove and Install...646
Arm Cylinder Disassemble and Assemble...650
Bucket Cylinder Remove and Install...656
Bucket Cylinder Disassemble and Assemble...660
Hydraulic Cylinder Bleed Procedure...666
Section 43: Swing or Pivoting System...667
Group 4350: Mechanical Drive Elements...667
Swing Gear Case Remove and Install...671
Swing Gear Case Disassemble and Assemble...674
Swing Gear Case Start-Up Procedure...688
Upperstructure Remove and Install...689
Swing Bearing Remove and Install...693
Swing Bearing Disassemble and Assemble...698
Swing Bearing Upper Seal Install...702
Swing Bearing Lower Seal Install...703
Group 4360: Hydraulic System...667
Center Joint Remove and Install...709
Center Joint Disassemble and Assemble...713
Center Joint Air Test...717
Swing Motor and Park Brake Inspection...718
Swing Motor and Park Brake Remove and Install...723
Swing Motor and Park Brake Assemble...726
Swing Motor and Park Brake Disassemble...730
Swing Park Brake Check Valve and Orifice Remove and Install...733
Swing Motor and Park Brake Start-Up Procedure...736
Crossover Relief Valve and Make-Up Check Valve Remove and Install...738
Make-Up Check Valve Disassemble and Assemble...742
Section 99: Dealer Fabricated Tools...744
Group 9900: Dealer Fabricated Tools...744
DF1063 Lift Bracket...747
ST4920 Track Recoil Spring Disassembly and Assembly Tool...749
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool...754
DFT1110 Spacer...755
DFT1130 Adapter...756
DFT1036A Travel Gear Case Nut Wrench...757
DFT1109 Holding Bar...758
Center Joint (Rotary Manifold) Lifting Tool...759
DFT1119 Pump Support...761
DFT1220 Swing Gear Case Nut Spanner Wrench...762
John Deere 180GLC Excavator Repair Service Manual (TM13350X19 TM13350X28 TM13350X63)
