John Deere 210G and 210GLC Excavators Repair Service Manual (OMT308593)
Complete service Operator's Manual with Electrical Wiring Diagrams for John Deere 210G and 210GLC Excavators, with all the technical information to maintain and operate.
OMT308593 - John Deere 210G and 210GLC Excavators Operator's Manual.pdf
omt319428 - John Deere Escavadeiras 210G e 210GLC.pdf
omt310341 - John Deere 210G et 210GLC Excavatrices.pdf
omt310342 - John Deere 210G y 210GLC Excavadoras.pdf
PRODUCT DETAILS:
Total Pages: 613 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Category: Operator's Manual
Language: Spanish Portuguese French English
Published on 2019/06/24
TABLE OF CONTENTS...1
Section 1-1: Safety—Safety and Operator Conveniences...34
Safety and Operator Convenience Features...35
Section 1-2: Safety—General Precautions...37
Recognize Safety Information...38
Follow Safety Instructions...39
Operate Only If Qualified...40
Wear Protective Equipment...41
Avoid Unauthorized Machine Modifications...42
Control Pattern Selector—If Equipped...43
Add Cab Guarding for Special Uses...44
Inspect Machine...45
Stay Clear of Moving Parts...46
Avoid High-Pressure Fluids...47
Avoid High-Pressure Oils...48
Work In Ventilated Area...49
Avoid Static Electricity Risk When Refueling...50
Prevent Fires...52
Prevent Battery Explosions...53
Handle Chemical Products Safely...54
Decommissioning — Proper Recycling and Disposal of Fluids and Components...55
Prepare for Emergencies...56
Clean Debris from Machine...57
Section 1-3: Safety—Operating Precautions...58
Use Steps and Handholds Correctly...59
Start Only From Operator's Seat...60
Use and Maintain Seat Belt...61
Prevent Unintended Machine Movement...62
Avoid Work Site Hazards...63
Keep Riders Off Machine...65
Avoid Backover Accidents...66
Inspect and Maintain ROPS...67
Avoid Machine Tip Over...68
Use Special Care When Lifting Objects...70
Use Special Care When Operating...71
Travel Safely...72
Prevent Acid Burns...73
Add and Operate Attachments Safely...75
Section 1-4: Safety—Maintenance Precautions...76
Park and Prepare for Service Safely...77
Service Cooling System Safely...78
Remove Paint Before Welding or Heating...79
Make Welding Repairs Safely...80
Drive Metal Pins Safely...81
Section 1-5: Safety—Safety Signs...82
Safety Signs and Other Instructions...83
Hydraulic Coupler Safety Signs—If Equipped...99
Section 2-1: Operation—Operator's Station...100
Pedals, Levers, and Panels...101
Switch Panel...103
Switch Panel Functions...104
Rear Left Panel...106
Horn...107
Power Boost Button...108
Pilot Shutoff Lever...109
Left Console...110
Travel Alarm and Travel Alarm Cancel Switch...111
Seat Heater Switch—If Equipped...112
Reversing Fan Switch—If Equipped...113
Right Console...114
Right Enable Switch...115
Auxiliary Function Enable Switch—If Equipped...116
Cab Heater and Air Conditioner...117
Selecting Display Between Celsius and Fahrenheit...120
Operating the AM/FM Radio...121
Fire Extinguisher Mounting Location...123
Alternative Exit Tool...124
Cab Dome Light Switch...125
Opening Upper Front (Alternative Exit) Window...126
Removing and Storing the Lower Front Window...128
Opening Cab Door Window...130
Opening and Closing the Polycarbonate-Type Roof Exit Cover...131
Adjusting the Mechanical Suspension Seat...132
Adjusting the Air Suspension Seat—If Equipped...134
Adjusting Pilot Control Lever Console Height...136
Section 2-2: Operation—Monitor Operation...137
Monitor...138
Monitor Functions...140
Monitor Start-Up...142
Main Menu...143
Main Menu—Alarm List...145
Main Menu—Air Conditioner...152
Main Menu—Radio...155
Main Menu—Work Mode...158
Main Menu—Setting Menu...160
Main Menu—Setting Menu—Date and Time...162
Main Menu—Setting Menu—Attachment Name Input...164
Main Menu—Setting Menu—Auto-Shutdown...165
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning...166
Main Menu—Setting Menu—Sub Meter Selection...167
Main Menu—Setting Menu—Rear View Camera Monitor...169
Main Menu—Setting Menu—Display Item Selection...171
Main Menu—Setting Menu—Brightness Adjustment...173
Main Menu—Setting Menu—Language...174
Main Menu—Setting Menu—Unit Selection...175
Main Menu—Setting Menu—Main Menu Sequence Change...177
Main Menu—Information Menu...178
Main Menu—Information Menu—Operation...180
Main Menu—Information Menu—Maintenance...182
Main Menu—Information Menu—Troubleshooting...184
Main Menu—Information Menu—Monitoring...185
Section 2-3: Operation—Operating the Machine...186
Before Starting Work...187
Operator's Daily Machine Check Before Starting...188
Engine Break-In Period...190
Starting Engine...492
Cold Weather Start Aid—If Equipped...193
Cold Weather Warm-Up...195
Travel Pedals and Levers...198
Auxiliary Function Lever (AFL)...200
Locking the Hydraulic Coupler to the Attachment—If Equipped...202
Unlocking the Hydraulic Coupler From the Attachment—If Equipped...205
Control Lever Pattern Operation...207
Mechanical Control Lever Pattern Selector—If Equipped...209
Control Lever Pattern Conversion...210
Operating in Water and Mud...213
Driving Up a Steep or Slippery Slope...214
Lifting...215
Lower Boom With Engine Stopped...216
Parking the Machine...218
Loading and Unloading for Transport...220
Towing Machine...222
Lifting the Machine...223
Section 3-1: Maintenance—Machine...225
Diesel Fuel...226
Lubricity of Diesel Fuel...228
Handling and Storing Diesel Fuel...229
Biodiesel Fuel...230
Testing Diesel Fuel...232
Fuel Filters...233
Minimizing the Effect of Cold Weather on Diesel Engines...234
Alternative and Synthetic Lubricants...236
Mixing of Lubricants...237
Lubricant Storage...238
Diesel Engine Break-In™ Oil...239
Diesel Engine Oil—Tier 3 and Stage III A Engines...240
Engine Oil and Filter Service Intervals—Tier 3 and Stage III A Engines...244
Engine Oil and Filter Service Intervals—Tier 3 and Stage III A Engines...244
Diesel Engine Oil—Tier 2 and Stage II Engines...246
Engine Oil and Filter Service Intervals—Tier 2 and Stage II Engines...248
Oil Filters...250
Hydraulic Oil...251
Swing Gear Case and Travel Gear Case Oils...253
Pump Drive Gear Case Oil...254
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease...255
Diesel Engine Coolant (engine with wet sleeve cylinder liners)...257
Drain Intervals for Diesel Engine Coolant...259
Supplemental Coolant Additives...260
Operating in Warm Temperature Climates...261
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender...262
Testing Diesel Engine Coolant...264
Disposing of Coolant...265
Section 3-2: Maintenance—Periodic Maintenance...266
Service Machine at Specified Intervals...267
Check the Hour Meter Regularly...268
Prepare Machine for Maintenance...269
Engine Identification...271
Open Access Doors for Service...273
Open Engine Cover for Service...274
Fuel Tank...275
Hydraulic Breaker and Crusher Attachments...276
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...277
Service Intervals...278
Required Parts...280
Section 3-3: Maintenance—As Required...282
Remove and Clean Fuel Tank Inlet Screen...283
Check Windshield Washer Fluid Level...284
Check and Clean Air Cleaner Dust Unloader Valve...285
Check and Adjust Track Sag...286
Clean Rear Camera Lens—If Equipped...289
Check Coolant...358
Section 3-4: Maintenance—10 Hours or Daily...292
Check Engine Oil Level...293
Check Engine Coolant Level...295
Check Hydraulic Tank Oil Level...297
Lubricate Hydraulic Coupler—If Equipped...300
Section 3-5: Maintenance—Every 50 Hours or Weekly...301
Drain Water and Sediment from Fuel Tank Sump...302
Drain Primary Fuel Filter and Water Separator...304
Drain Final Fuel Filter...305
Drain Auxiliary Fuel Filter and Water Separator—If Equipped...306
Lubricate Working Tool Pivots...307
Section 3-6: Maintenance—Every 100 Hours...308
Inspect and Re-Torque Track Hardware...309
Section 3-7: Maintenance—Every 250 Hours...311
Check Swing Gear Case Oil Level...312
Drain Water and Sediment from Hydraulic Tank...314
Check Pump Drive Gear Case Oil Level...316
Check Battery Electrolyte Level and Terminals...318
Check and Adjust Air Conditioner Belt...321
Check Travel Gear Case Oil Level...323
Lubricate Front End Pin Joints...324
Take Engine Oil Sample...327
Section 3-8: Maintenance—Every 500 Hours...328
Lubricate Swing Bearing...329
Lubricate Swing Bearing Gear...330
Replace Primary Fuel Filter and Water Separator...331
Replace Final Fuel Filter...333
Replace Auxiliary Fuel Filter and Water Separator—If Equipped...335
Check Air Intake Hoses...337
Drain and Refill Engine Oil and Replace Filter...338
Clean Cab Fresh Air and Cab Recirculating Air Filters...340
Take Fluid Samples...342
Section 3-9: Maintenance—Every 1000 Hours...343
Drain and Refill Swing Gear Case Oil...344
Replace Hydraulic Tank Oil Filter...345
Replace Pilot Oil Filter...348
Drain and Refill Pump Drive Gear Case Oil...350
Remove and Clean Engine Crankcase Ventilation Tube...352
Inspect Serpentine Belt...353
Replace Air Cleaner Elements...354
Replace Air Cleaner Dust Unloader Valve...357
Check Coolant...358
Section 3-10: Maintenance—Every 2000 Hours...359
Check and Adjust Engine Valve Lash...360
Drain and Refill Travel Gear Case Oil...361
Section 3-11: Maintenance—Every 4000 Hours...363
Replace Engine Crankshaft Damper...364
Section 3-12: Maintenance—Every 5000 Hours...365
Drain and Refill Hydraulic Tank Oil...366
Replace Hydraulic Tank Vent Cap Filter...370
Section 3-13: Maintenance—Every 6000 Hours...373
Drain Cooling System...374
Cooling System Fill and Deaeration Procedure...376
Section 4-1: Miscellaneous—Machine...378
Bleed Fuel System...379
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler...381
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...383
Do Not Service Control Valves, Cylinders, Pumps, or Motors...384
Precautions for Alternator and Regulator...385
Handling, Checking, and Servicing Batteries Carefully...386
Using Battery Charger...388
Using Booster Batteries—24-Volt System...390
Replacing Batteries...391
Fluid Sampling Test Ports...392
Welding on Machine...393
Clean the Machine Regularly...394
Adding 12-Volt Accessories...395
JDLink™ Machine Monitoring System (MMS)...396
Replacing Fuses...397
Replacing Bucket Teeth...402
Replacing Bucket Tooth Tip—Heavy-Duty Bucket...404
Replacing Bucket Teeth—TK Series...406
Bucket Remove and Install...407
Track Sag General Information...416
Check Track Shoe Hardware...417
Hardware Torque Specifications...418
Unified Inch Bolt and Screw Torque Values...419
Metric Bolt and Screw Torque Values...421
Section 4-2: Miscellaneous—Operational Checkout...424
Operational Checkout...424
Section 4-3: Miscellaneous—Troubleshooting...490
Troubleshooting Procedure...491
Engine...492
Hydraulic System...496
Electrical System...499
Section 4-4: Miscellaneous—Storage...502
Prepare Machine for Storage...503
Monthly Storage Procedure...505
Section 4-5: Miscellaneous—Machine Numbers...507
Record Product Identification Number (PIN)...508
Record Engine Serial Number...509
Record Travel Motor Serial Numbers...510
Record Swing Motor Serial Number...511
Record Hydraulic Coupler Serial Number—If Equipped...512
Record Hydraulic Pump Serial Number...513
Keep Proof of Ownership...514
Keep Machines Secure...515
Section 4-6: Miscellaneous—Specifications...516
210G and 210GLC Engine Specifications...517
210G and 210GLC Drain and Refill Capacities...518
210G and 210GLC Machine Specifications...519
210G and 210GLC Working Ranges...522
210G Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...525
210G Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)...527
210G Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)...529
210G Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...531
210G Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)...533
210G Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)...535
210GLC Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...537
210GLC Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)...539
210GLC Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)...541
210GLC Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...543
210GLC Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 700 mm (28 in.)...545
210GLC Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 800 mm (32 in.)...547
John Deere 210G and 210GLC Excavators Repair Service Manual (OMT308593)
