John Deere 320G and 324G Skid Steer Loader Operator's Manual (OMT396973X19)
Complete service Operator's manual for John Deere 320G and 324G Skid Steer Loaders, with all the technical information to maintain and operate.
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Language: Spanish English French Russian
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OMT396973X19 - John Deere 320G and 324G Skid Steer Loader Operator's Manual
TABLE OF CONTENTS....2
Section 1-1: Safety—Safety and Operator Conveniences....35
Safety and Operator Convenience Features....36
Section 1-2: Safety—General Precautions....38
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance....39
Recognize Safety Information....43
Follow Safety Instructions....44
Operate Only If Qualified....45
Wear Protective Equipment....46
Protect Against Noise....47
Avoid Unauthorized Machine Modifications....48
Control Pattern....49
Inspect Machine....50
Stay Clear of Moving Parts....51
Avoid High-Pressure Fluids....52
Avoid High-Pressure Oils....53
Work In Ventilated Area....54
Avoid Static Electricity Risk When Refueling....55
High Debris Applications....57
Prevent Fires....58
In Case of Machine Fire....59
Prevent Battery Explosions....60
Handle Chemical Products Safely....61
Handle Starting Fluid Safely....62
Decommissioning — Proper Recycling and Disposal of Fluids and Components....63
Prepare for Emergencies....64
Clean Debris from Machine....65
Add Cab Guarding for Special Uses....66
Section 1-3: Safety—Operating Precautions....67
Use Steps and Handholds Correctly....68
Start Only From Operator's Seat....69
Use and Maintain Seat Belt....70
Prevent Unintended Machine Movement....71
Avoid Work Site Hazards....72
Keep Riders Off Machine....74
Avoid Backover Accidents....75
Avoid Machine Tip Over and Machine Damage....76
Avoid Power Lines....77
Operating on Slopes....78
Operating or Traveling On Public Roads....79
Inspect and Maintain ROPS....80
Travel Safely....81
Prevent Acid Burns....82
Add and Operate Attachments Safely....84
Section 1-4: Safety—Maintenance Precautions....85
Park and Prepare for Service Safely....86
Service Machines Safely....87
Service Cooling System Safely....88
Service Accumulator Systems Safely....89
Remove Paint Before Welding or Heating....90
Make Welding Repairs Safely....91
Drive Metal Pins Safely....92
Service Tires Safely....93
Use Proper Lifting Equipment....94
Section 1-5: Safety—Safety Signs and Other Instructions....96
Safety Signs and Other Instructions....96
Section 2-1: Operation—Operator’s Station....108
Machine Control....109
Control Panel—Key Start....113
Control Panel—Keyless Start....116
Sealed Switch Module (SSM)....118
Gauges and Indicators....121
Interlocking Seat Bar....123
Handle Cab Door Safely—If Equipped....124
Cab Door—If Equipped....125
Side Windows—If Equipped....130
Top Window....132
Rear Window (Alternative Exit)....133
Secondary Alternative Exit....134
Fire Extinguisher Location....137
12-Volt Power Outlet....138
Windshield Wiper and Washer....139
Heating/Defrosting Controls—If Equipped....140
Air Conditioner Controls—If Equipped....141
Operator Seat....142
Dome Light....145
Radio—If Equipped....146
Horn Button....150
Rear Camera—If Equipped....151
Beacon—If Equipped....153
Section 2-2: Operation—Operating the Machine....154
Before Starting Work....156
Inspect Machine Daily Before Starting....157
Entering and Exiting Skid Steer Loader....159
Engine Break-In Period....161
Starting the Engine....426
Cold Weather Starting....165
Engine Block Heater—If Equipped....167
Engine Speed Control....168
Stopping the Engine....426
Service ADVISOR™ Remote (SAR) Software Delivery Process....172
Boom Lock....173
Boom Release....174
Steering—Manual Controls....176
Operating Boom—Manual Controls....177
Operating Bucket—Manual Controls....179
Steering—EH Controls....181
Operating Boom—EH Controls....183
Operating Bucket—EH Controls....188
Joystick Performance Package—If Equipped....192
Transmission Response Rate (Travel and Steer)—If Equipped....193
Switchable Controls—If Equipped....194
Hydraulic Response Rate (Boom and Bucket)—If Equipped....195
Creep Mode—If Equipped....196
Attachment Mounting System—Quik-Tatch™....198
Auto-Idle....202
Connecting and Disconnecting Auxiliary Hydraulics....204
Operating Auxiliary Hydraulics....206
Hydraulic System Pressure Release—Manual Controls....208
Hydraulic System Pressure Release—EH Controls....210
Self Leveling Hydraulics—If Equipped....212
Ride Control—If Equipped....214
High Flow Hydraulics—If Equipped....215
Two-Speed Operation—If Equipped....216
Loading Machine on a Trailer....217
Section 2-3: Operation—Monitor Operation....219
Engagement and Monitor Unit (EMU)....220
Main Menu (EMU)....221
Auxiliary Hydraulic Override—If Equipped (EMU)....223
Exhaust Filter (EMU)....224
Exhaust Filter Auto Cleaning (EMU)....225
Exhaust Filter Parked Cleaning (EMU)....226
Courtesy Lighting (EMU)....228
Fan Reverse Interval (EMU)....229
Codes (EMU)....230
Monitor (EMU)....231
Job Timer (EMU)....232
Auto-Idle (EMU)....233
Anti-Theft—If Equipped (EMU)....234
Manual Tracking—If Equipped (EH Only) (EMU)....236
Software Delivery (EMU)....237
Auto-Shutdown With Alarm....238
Section 3-1: Maintenance—Machine....239
Required Emission-Related Information....240
Diesel Fuel....241
Diesel Fuel Specifications....243
Lubricity of Diesel Fuel....244
Handling and Storing Diesel Fuel....245
Biodiesel Fuel....246
Supplemental Diesel Fuel Additives....248
Testing Diesel Fuel....249
Fuel Filters....250
Minimizing the Effect of Cold Weather on Diesel Engines....251
Operating in Cold Temperature Climates....253
Operating at High Altitude....254
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....255
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....257
Diesel Engine Oil Service Interval for Operation at High Altitude....259
Oil Filters....260
Diesel Engine Coolant (engine without wet sleeve cylinder liners)....261
Water Quality for Mixing with Coolant Concentrate....263
Operating in Warm Temperature Climates....264
Testing Coolant Freeze Point....265
Disposing of Coolant....267
Alternative and Synthetic Lubricants....268
Hydraulic and Hydrostatic Oil....269
Chain Case Oil....271
Multipurpose Extreme Pressure (EP) Grease....272
Lubricant Storage....273
Mixing of Lubricants....274
Section 3-2: Maintenance—Periodic Maintenance....275
Engine Identification....276
Service Machine at Specified Intervals....280
Check Hour Meter Regularly....281
Fuel Tank....282
Raising and Blocking Machine....283
Raising Operator's Station....285
Opening and Closing Engine Cover....287
Engine Side Panels—Remove and Install....288
Footwell Removal....290
Footwell Cleanout....291
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....292
Service Intervals....293
Required Parts....295
Maintenance Legend....296
Section 3-3: Maintenance—As Required....298
Check and Clean Cooling Package....299
Check Tire Pressure....301
Check Wheel Lug Nut Torque....304
Replace Cab Fresh Air and Recirculation Air Filters—If Equipped....305
Check Fuel Tank Breather....307
Replace Primary and Secondary Engine Air Filter Elements....308
Check and Drain Primary Fuel Filter and Water Separator....311
Drain Water and Sediment From Fuel Tank....312
Check Accessory Drive Belt....313
Check and Adjust Steering Mistracking....314
Section 3-4: Maintenance—Every 10 Hours or Daily....315
Check Engine Oil Level....316
Check Hydraulic Oil Level....318
Check Coolant Level....320
Lubricate Boom Linkage, Cylinder Pivot Points, and Quik-Tatch™ Linkage....321
Section 3-5: Maintenance—Every 50 Hours....322
Check and Clean Dust Unloader Valve....323
Section 3-6: Maintenance—Every 250 Hours....324
Take Engine Oil Sample....325
Section 3-7: Maintenance—Every 500 Hours....326
Drain and Refill Engine Oil and Replace Filter....327
Replace Primary Fuel Filter and Water Separator....330
Replace Final Fuel Filter....332
Replace Hydraulic Oil Filter....334
Lubricate Steering Linkage—If Equipped....335
Check Chain Case Oil Level....336
Take Fluid Samples....337
Section 3-8: Maintenance—Every 1000 Hours....338
Check Coolant Condition....339
Replace Fuel Tank Breather....341
Replace Hydraulic Oil Reservoir Breather....342
Drain and Refill Hydraulic Oil....343
Drain and Refill Chain Case Oil....345
Section 3-9: Maintenance—Every 1500 Hours....346
Check and Adjust Engine Valve Lash....347
Section 3-10: Maintenance—Every 6000 Hours....348
Drain and Refill Cooling System....349
Section 4-1: Miscellaneous—Machine....352
Bleed Fuel System....353
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump....354
Do Not Service Control Valves, Cylinders, Pumps, or Motors....355
Precautions for Alternator and Regulator....356
Handling, Checking, and Servicing Batteries Carefully....357
Using Battery Charger....360
Using Booster Batteries—12-Volt System....362
Removing Battery....363
Replacing Battery....365
Welding on Machine....366
Keep Electronic Control Unit Connectors Clean....367
JDLink™ Machine Monitoring System (MMS)—If Equipped....368
Remove and Install Halogen Bulbs....369
Remove and Install Light-Emitting Diode (LED) Lights....371
Adding Rear Counterweights....373
Replacing Accessory Drive Belt....375
Replacing Seat Belt....377
Adjusting Pedal Angle—Manual Hand and Foot Controls....380
Replacing Fuses....381
Replacing Air Heater Fuse....385
Hardware Torque Specifications....386
Unified Inch Bolt and Screw Torque Values....387
Metric Bolt and Screw Torque Values....389
Section 4-2: Miscellaneous—Operational Checkout....392
Operational Checkout....392
Section 4-3: Miscellaneous—Troubleshooting....424
Troubleshooting Procedure....425
Engine....426
Electrical System....428
Hydraulic System....430
Section 4-4: Miscellaneous—Machine Storage....432
Prepare Machine for Storage....433
Monthly Storage Procedure....435
Section 4-5: Miscellaneous—Machine Numbers....437
Record Product Identification Number (PIN)....438
Record Engine Serial Number....439
Keep Proof of Ownership....440
Keep Machines Secure....441
Section 4-6: Miscellaneous—Specifications....442
320G Machine Dimensions....443
320G Machine Specifications....446
320G Drain and Refill Capacities....447
324G Machine Dimensions....448
324G Machine Specifications....451
324G Drain and Refill Capacities....452
Rated Operating Capacity....453
Pallet Fork Lift Chart....454
Eurasian Economic Union....455
Machine Design Life....456
omt391298 - John Deere Remote Control System Skid Steer Loader and Compact Track Loader Operator's Manual....468
TABLE OF CONTENTS....468
Section 1-1: Safety—Safety and Operator Conveniences....481
Safety and Operator Convenience Features....482
Section 1-2: Safety—General Precautions....484
Recognize Safety Information....485
Follow Safety Instructions....486
Operate Only If Qualified....487
Wear Protective Equipment....488
Protect Against Noise....489
Avoid Unauthorized Machine Modifications....490
Control Pattern....491
Inspect Machine....492
Stay Clear of Moving Parts....493
Avoid High-Pressure Fluids....494
Avoid High-Pressure Oils....495
Work In Ventilated Area....496
Avoid Static Electricity Risk When Refueling....497
Prevent Fires....499
High Debris Applications....500
In Case of Machine Fire....501
Prevent Battery Explosions....502
Handle Chemical Products Safely....503
Handle Starting Fluid Safely....504
Decommissioning — Proper Recycling and Disposal of Fluids and Components....505
Exhaust Filter Ash Handling and Disposal....506
Prepare for Emergencies....507
Clean Debris from Machine....508
Add Cab Guarding for Special Uses....509
Section 1-3: Safety—Operating Precautions....510
Use Steps and Handholds Correctly....511
Use and Maintain Seat Belt....512
Prevent Unintended Machine Movement....513
Avoid Work Site Hazards....514
Avoid Power Lines....516
Keep Riders Off Machine....517
Avoid Backover Accidents....518
Avoid Machine Tip Over and Machine Damage....519
Operating on Slopes....520
Operating or Traveling On Public Roads....521
Inspect and Maintain ROPS....522
Travel Safely....523
Prevent Acid Burns....524
Add and Operate Attachments Safely....526
Section 1-4: Safety—Maintenance Precautions....527
Park and Prepare for Service Safely....528
Service Machines Safely....529
Service Cooling System Safely....530
Remove Paint Before Welding or Heating....531
Make Welding Repairs Safely....532
Drive Metal Pins Safely....533
Service Tires Safely....534
Use Proper Lifting Equipment....535
Clean Exhaust Filter Safely....536
Handle Cab Door Safely—If Equipped....539
Section 1-5: Safety—Safety Signs and Other Instructions....541
Safety Signs and Other Instructions....541
Section 2-1: Operation—Operator’s Station....542
Remote Control System Overview....543
Remote Control Unit (Transmitter)....544
Section 2-2: Operation—Remote Control System Operation....547
Remote Control Unit (Transmitter) Start-Up Operation....548
Remote Control Operation....550
Remote Control Receiver LED Status Chart....552
Battery....554
Section 2-3: Operation—Operating the Machine....556
Remote Control Unit (Transmitter) Display....557
Machine Control....559
Anti-Theft....561
Creep Mode....563
Engine Warm-Up....565
Critical Errors....567
Remote Control System Shutdown....568
Low Power Mode....569
Pairing Operation....570
Pairing Failure Messages....573
Section 4-3: Miscellaneous—Troubleshooting....574
Transmitter Troubleshooting....575
Receiver Troubleshooting....576
Unexpected Machine Shutdown....577
Section 4-5: Miscellaneous—Machine Numbers....578
Record Transmitter Serial Number....579
Record Receiver Serial Number....580
Keep Proof of Ownership....581
Keep Machines Secure....582
John Deere 320G and 324G Skid Steer Loader Operator's Manual (OMT396973X19)
