John Deere E210, E210LC, and E230LC Excavators Diagnosis and Tests Service Technical Manual (TM14396X019)
Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere E210, E210LC, and E230LC Excavators, with workshop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere E210, E210LC, and E230LC Excavators workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM14396X019 - E210, E210LC, and E230LC Excavators Technical Manual (Operation and Test).pdf
tm14396x063 - E210, E210LC y E230LC Excavadoras.pdf
tm14396x014 - E210、E210LC 和 E230LC 挖掘机工作原理和测试.pdf
tm14396x054 - Escavadeiras E210, E210LC e E230L.pdf
tm14396x059 - E210, E210LC и E230LC Экскаваторы.pdf
PRODUCT DETAILS:
Total Pages: 1,221 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English Spanish Portuguese Chinese Russian
TABLE OF CONTENTS...1
Section 9000: General Information...28
Group 01: Safety...28
Recognize Safety Information...31
Follow Safety Instructions...32
Operate Only If Qualified...33
Wear Protective Equipment...34
Protect Against Noise...35
Avoid Unauthorized Machine Modifications...36
Inspect Machine...37
Stay Clear of Moving Parts...38
Avoid High-Pressure Fluids...39
Avoid High-Pressure Oils...40
Work In Ventilated Area...41
Avoid Static Electricity Risk When Refueling...42
High Debris Applications...44
Prevent Fires...45
In Case of Machine Fire...46
Prevent Battery Explosions...47
Clean Debris from Machine...48
Handle Chemical Products Safely...49
Handle Starting Fluid Safely...50
Decommissioning — Proper Recycling and Disposal of Fluids and Components...51
Prepare for Emergencies...52
Add Cab Guarding for Special Uses...53
Use Steps and Handholds Correctly...54
Start Only From Operator's Seat...55
Operating or Traveling On Public Roads...56
Use and Maintain Seat Belt...57
Prevent Unintended Machine Movement...58
Avoid Work Site Hazards...60
Keep Riders Off Machine...62
Avoid Backover Accidents...63
Avoid Machine Tip Over and Machine Damage...64
Use Special Care When Lifting Objects...66
Use Care When Swinging Machine...67
Operate Boom With Care...68
Avoid Power Lines...69
Use Special Care When Operating...70
Inspect and Maintain ROPS...71
Travel Safely...72
Add and Operate Attachments Safely...73
Park and Prepare for Service Safely...74
Service Machines Safely...75
Service Cooling System Safely...76
Service Accumulator Systems Safely...77
Remove Paint Before Welding or Heating...78
Make Welding Repairs Safely...79
Drive Metal Pins Safely...80
Use Proper Lifting Equipment...81
Section 9001: Diagnostics...82
Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes...93
Engine Control Unit (ECU) Diagnostic Trouble Codes...93
000094.03 - Fuel Pressure Voltage Above Normal...82
000094.04 - Fuel Pressure Voltage Below Normal...82
000094.17 - Fuel Pressure Low—Least Severe Level...82
000107.00 - Engine Air Filter Restricted...82
000111.01 - Engine Coolant Level Too Low...82
001075.12 - Low-Pressure Fuel Pump Fault...82
001136.00 - ECU Temperature Internal Temperature Extremely High...82
Group 20: Automatic Temperature Control (ATC) Diagnostic Trouble Codes...108
Automatic Temperature Control (ATC) Diagnostic Trouble Codes...108
000170.03 - Cab Temperature Sensor Voltage Above Normal...82
000170.04 - Cab Temperature Sensor Voltage Below Normal...82
000871.03 - A/C Pressure Switch Voltage Above Normal...82
000871.04 - A/C Pressure Switch Voltage Below Normal...82
000876.03 - A/C Compressor Clutch Voltage Above Normal...82
000876.04 - A/C Compressor Clutch Voltage Below Normal...82
000876.05 - A/C Compressor Clutch Current Below Normal...82
001547.03 - Evaporator Temperature Sensor Voltage Above Normal...82
001547.04 - Evaporator Temperature Sensor Voltage Below Normal...82
003981.03 - Mode Control Actuator Voltage Above Normal...82
003981.04 - Mode Control Actuator Voltage Below Normal...82
003986.03 - Temperature Control Switch Voltage Above Normal...82
003986.04 - Temperature Control Switch Voltage Below Normal...82
516939.03 - Actuator Reference Voltage Above Normal...82
516939.04 - Actuator Reference Voltage Below Normal...82
523646.03 - Outlet Temperature Sensor Voltage Above Normal...82
523646.04 - Outlet Temperature Sensor Voltage Below Normal...82
523672.03 - Blower Motor Voltage Above Normal...82
523672.04 - Blower Motor Voltage Below Normal...82
523672.05 - Blower Motor Current Below Normal...82
524203.03 - Fresh Air Temperature Sensor Voltage Above Normal...82
524203.04 - Fresh Air Temperature Sensor Voltage Below Normal...83
524265.12 - Control Unit Memory Fault...83
Group 30: Cab Control Unit (CAB) Diagnostic Trouble Codes...151
Cab Control Unit (CAB) Diagnostic Trouble Codes...151
000167.03 - Alternator Output Voltage Above Normal...83
000167.04 - Alternator Output Voltage Below Normal...83
000237.14 - Control Unit Configuration Fault...83
000629.12 - Control Unit Fault...83
000629.13 - Control Unit Fault...83
000639.12 - Communication System Circuit Fault...83
000639.14 - Communication System Fault...83
001231.12 - Communication System Message Missing...83
001231.14 - Communication System Fault...83
002000.09 - Communication System Message Missing...83
002025.09 - Communication System Message Missing...83
002034.09 - Communication System Message Missing...83
002040.09 - Communication System Message Missing...83
002046.09 - Communication System Message Missing...83
002071.09 - Communication System Message Missing...83
002142.09 - Communication System Message Missing...83
003509.03 - Sensor Supply Voltage Above Normal...83
003509.04 - Sensor Supply Voltage Below Normal...83
520545.03 - Pressure Boost Solenoid Voltage Above Normal...83
520545.05 - Pressure Boost Solenoid Current Below Normal...83
520545.06 - Pressure Boost Solenoid Current Above Normal...83
521003.03 - Left Joystick Roller Voltage Above Normal...83
521003.04 - Left Joystick Roller Voltage Below Normal...83
522429.03 - Hydraulic Pilot Enable Solenoid Voltage Above Normal...83
522429.05 - Hydraulic Pilot Enable Solenoid Current Below Normal...83
522429.06 - Hydraulic Pilot Enable Solenoid Current Above Normal...83
523801.03 - Right Joystick Roller Voltage Above Normal...83
523801.04 - Right Joystick Roller Voltage Below Normal...83
524096.03 - Hand Throttle Sensor Voltage Above Normal...83
524096.04 - Hand Throttle Sensor Voltage Below Normal...84
Group 40: Hydraulic Control Unit 2 (HC2) Diagnostic Trouble Codes...195
Hydraulic Control Unit 2 (HC2) Diagnostic Trouble Codes...195
000167.03 - Alternator Output Voltage Above Normal...84
000167.04 - Alternator Output Voltage Below Normal...84
000237.14 - Control Unit Configuration Fault...84
000628.12 - Control Unit Programming...84
000629.12 - Control Unit Fault...84
000639.12 - Communication System Message Fault...84
000639.14 - Communication System Fault...84
000742.03 - High Travel Solenoid Circuit Voltage Above Normal...84
000742.05 - High Travel Solenoid Circuit Current Below Normal...84
000742.06 - High Travel Solenoid Circuit Current Above Normal...84
001231.12 - Communication System Message Missing...84
001231.14 - Communication System Fault...84
002025.09 - Communication System Message Missing...84
002040.09 - Communication System Message Missing...84
002142.09 - Communication System Message Missing...84
002251.09 - Communication System Message Missing...84
003509.03 - Sensor Supply Voltage Above Normal...84
003509.04 - Sensor Supply Voltage Below Normal...84
520452.03 - Left Propel Pressure Sensor Voltage Above Normal...84
520452.04 - Left Propel Pressure Sensor Voltage Below Normal...84
520464.03 - Right Propel Pressure Sensor Voltage Above Normal...84
520464.04 - Right Propel Pressure Sensor Voltage Below Normal...84
520465.03 - Boom Raise Pressure Sensor Voltage Above Normal...84
520465.04 - Boom Raise Pressure Sensor Voltage Below Normal...84
520465.22 - Boom Pressures Mismatch...84
520466.03 - Boom Lower Pressure Sensor Voltage Above Normal...84
520466.04 - Boom Lower Pressure Sensor Voltage Below Normal...84
520468.03 - Bucket Curl Pressure Sensor Voltage Above Normal...84
520468.04 - Bucket Curl Pressure Sensor Voltage Below Normal...84
520468.22 - Bucket Curl/Dump Pressure Sensors Active Concurrently...84
520469.03 - Bucket Dump Pressure Sensor Voltage Above Normal...85
520469.04 - Bucket Dump Pressure Sensor Voltage Below Normal...85
520470.03 - Arm In Pressure Sensor Voltage Above Normal...85
520470.04 - Arm In Pressure Sensor Voltage Below Normal...85
520470.22 - Arm Pressure Sensors Error...85
520476.03 - Arm Out Pressure Sensor Voltage Above Normal...85
520476.04 - Arm Out Pressure Sensor Voltage Below Normal...85
520477.03 - Swing Left Pressure Sensor Voltage Above Normal...85
520477.04 - Swing Left Pressure Sensor Voltage Below Normal...85
520477.22 - Swing Pressure Sensors Error...85
520478.03 - Swing Right Pressure Sensor Voltage Above Normal...85
520478.04 - Swing Right Pressure Sensor Voltage Below Normal...85
520485.03 - Swing Brake Release Solenoid Voltage Above Normal...85
520485.05 - Swing Brake Release Solenoid Current Below Normal...85
520485.06 - Swing Brake Release Solenoid Current Above Normal...85
520498.03 - Aux 1 XBO Solenoid Voltage Above Normal...85
520498.05 - Aux 1 XBO Solenoid Current Below Normal...85
520498.06 - Aux 1 XBO Solenoid Current Above Normal...85
520498.16 - Aux 1 XBO Solenoid Low Side Short to Ground...85
520498.17 - Aux 1 XBO Solenoid Low Side Open Circuit...85
520498.18 - Aux 1 XBO Solenoid Low Side Short to Power...85
Group 50: Hydraulic Control Unit (HCU) Diagnostic Trouble Codes...281
Hydraulic Control Unit (HCU) Diagnostic Trouble Codes...281
000097.16 - Water-in-Fuel Indicator...85
000167.03 - Alternator Output Voltage Above Normal...85
000167.04 - Alternator Output Voltage Below Normal...85
000237.02 - Vehicle Identification Number Mismatch...85
000237.13 - Vehicle Identification Number Invalid...85
000237.14 - Vehicle Identification Number Invalid...85
000237.31 - Vehicle Identification Number Invalid...85
000629.12 - Control Unit Fault...85
000639.12 - Communication System Message Fault...85
000639.14 - Communication System Fault...85
001071.03 - Proportional Fan Voltage Above Normal...86
001071.05 - Proportional Fan Current Below Normal...86
001071.06 - Proportional Fan Current Above Normal...86
001231.12 - Communication System Message Missing...86
001231.14 - Communication System Fault...86
001638.00 - Hydraulic Oil Temperature High...86
001638.04 - Hydraulic Oil Temperature Sensor Voltage Below Normal...86
001639.08 - Fan Speed Sensor Fault...86
001713.01 - Hydraulic Oil Filter Restricted...86
002000.09 - ECU CAN Communication Lost...86
002040.09 - PDU CAN Communication Lost...86
002049.09 - CAB CAN Communication Lost...86
002142.09 - SSM Communication Lost...86
002216.09 - MTU CAN Communication Lost...86
002251.09 - MTG CAN Communication Lost...86
003509.03 - Sensor Supply Voltage Above Normal...86
003509.04 - Sensor Supply Voltage Below Normal...86
520477.03 - Swing Left Pressure Sensor Voltage Above Normal...86
520477.04 - Swing Left Pressure Sensor Voltage Below Normal...86
520477.22 - Swing Pressure Sensors Error...86
520478.03 - Swing Right Pressure Sensor Voltage Above Normal...86
520478.04 - Swing Right Pressure Sensor Voltage Below Normal...86
520489.03 - Pump 2 Solenoid Voltage Above Normal...86
520489.05 - Pump 2 Solenoid Current Below Normal...86
520489.06 - Pump 2 Solenoid Current Above Normal...86
520489.16 - Pump 2 Solenoid Low Side Short to Ground...86
520489.18 - Pump 2 Solenoid Low Side Short to Power...86
522141.03 - Pump 1 Solenoid High Side Voltage Above Normal...86
522141.05 - Pump 1 Solenoid High Side Current Below Normal...86
522141.06 - Pump 1 Solenoid High Side Current Above Normal...86
522141.16 - Pump 1 Solenoid Low Side Short to Ground...86
522141.18 - Pump 1 Solenoid Low Side Short to Power...86
524089.03 - P1 Pump Pressure Sensor Voltage Above Normal...86
524089.04 - P1 Pump Pressure Sensor Voltage Below Normal...87
524090.03 - P2 Pump Pressure Sensor Voltage Above Normal...87
524090.04 - P2 Pump Pressure Sensor Voltage Below Normal...87
Group 60: JDLink (JDL) Diagnostic Trouble Codes...345
JDLink (JDL) Diagnostic Trouble Codes...345
000237.11 - MTG Not Registered, Invalid PIN...87
000237.13 - MTG Not Registered, Missing PIN...87
000237.19 - MTG Not Registered, PIN Mismatch...87
000629.00 - CPU Capacity Exceeded...87
000629.13 - MTG Not Registered, MTG Not Configured...87
000639.09 - MTG Not Detecting CAN Bus Messages...87
000841.05 - GPS Antenna Error, Open Circuit...87
000841.06 - GPS Antenna Error, Grounded/Short Circuit...87
000964.12 - Hardware Failure For Real Time Clock...87
000964.13 - Real Time Clock Failure...87
002850.02 - Cellular Antenna Error, Abnormal Signal...87
002850.05 - Cellular Antenna Error, Open Circuit...87
002850.06 - Cellular Antenna Error, Grounded/Short Circuit...87
002852.11 - Unable to Detect SIM Card...87
002853.09 - Controllers Not Communicating...87
002856.09 - JDL Cellular Communication Issue...87
003372.09 - Data Transfer Issue...87
522976.02 - CAN Messages Have Been Missed...87
522976.11 - Unable to Load Custom Alerts...87
522976.13 - Unable to Load Configuration...87
523310.00 - Memory Capacity Exceeded (Data Storage)...87
523310.02 - Memory Fault Checksum...87
523821.13 - MTG Not Registered, Duplicate PIN...87
523821.31 - MTG Not Registered, Machine Mismatch...87
Group 70: Machine Telematics Unit (MTU) Diagnostic Trouble Codes...371
Machine Telematics Unit (MTU) Diagnostic Trouble Codes...371
000237.14 - Vehicle Identification Number Mismatch...87
000841.05 - GPS Antenna Not Connected or Open Circuit...87
000841.11 - GPS Antenna No Signal...88
002852.11 - SIM Card Not Installed or SIM Card Damaged...88
002852.12 - SIM Card Swapped...88
002852.31 - SIM Registration Failed...88
002853.04 - Unswitched Power Voltage Below Normal...88
002853.07 - Mechanical System Not Responding or Out of Adjustment...88
002853.18 - Switched Power Voltage Below Normal Operating Range...88
Group 80: Primary Display Unit (PDU) Diagnostic Trouble Codes...385
Primary Display Unit (PDU) Diagnostic Trouble Codes...385
000237.02 - Vehicle Identification Numbers Mismatch...88
000237.31 - Vehicle Identification Number Invalid...88
000629.12 - Primary Display Unit (PDU) Fault...88
000920.03 - Monitor Alarm Output Voltage Above Normal...88
000920.04 - Monitor Alarm Output Voltage Below Normal...88
002000.09 - Communication System Message Missing...88
516628.10 - Up Arrow Button Stuck...88
516629.10 - Down Arrow Button Stuck...88
516630.10 - Select Button Stuck...88
517057.12 - Checksum Failure on Vehicle Hourmeter...88
517170.10 - Left Arrow Button Stuck...88
517171.10 - Right Arrow Button Stuck...88
520760.02 - Video Signal Not Detected...88
517171.10 - Menu/Screen Button Stuck...88
Group 90: Rotary Switch Module (RSM) Diagnostic Trouble Codes...403
Rotary Switch Module (RSM) Diagnostic Trouble Codes...403
517294.07 - Rotary Knob 1 Position Out of Range...88
517294.09 - Communication System Message Missing...88
517295.07 - Rotary Knob 2 Position Out of Range...88
517295.09 - Communication System Message Missing...88
521274.09 - Communication System Message Missing...88
523863.04 - Button 5 Stuck...88
523863.09 - Communication System Message Missing...88
523864.04 - Button 4 Stuck...88
523864.09 - Communication System Message Missing...89
523865.04 - Button 3 Stuck...89
523865.09 - Communication System Message Missing...89
523867.04 - Button 2 Stuck...89
523867.09 - Communication System Message Missing...89
523868.04 - Button 1 Stuck...89
523867.09 - Communication System Message Missing...89
Group 100: Switch Module 1 (SM1) Diagnostic Trouble Codes...428
Switch Module 1 (SM1) Diagnostic Trouble Codes...428
002033.09 - Communication System Message Missing...89
002634.04 - Ignition Relay Output Short to Ground...89
002634.05 - Ignition Relay Output Open Circuit...89
521274.09 - LIN Bus Communication Error...89
523850.04 - Lower Wiper and Washer Button Stuck...89
523850.09 - Communication System Message Missing...89
523855.04 - Front Wiper and Washer Button Stuck...89
523855.09 - Communication System Message Missing...89
523856.04 - Auto-Idle Button Stuck...89
523856.09 - Communication System Message Missing...89
523857.04 - Quick Coupler Button Stuck...89
523857.09 - Communication System Message Missing...89
523858.04 - H Mode Button Stuck...89
523858.09 - Communication System Message Missing...89
523860.04 - Hydraulic Operating Mode Button Stuck...89
523860.09 - Communication System Message Missing...89
523861.04 - Lift Mode Button Stuck...89
523861.09 - Communication System Message Missing...89
523862.04 - Travel Speed Button Stuck...89
523862.09 - Communication System Message Missing...89
523863.04 - Travel Alarm Cancel Button Stuck...89
523863.09 - Communication System Message Missing...89
523864.04 - Rotary Beacon Button Stuck...89
523864.09 - Communication System Message Missing...89
523865.04 - Work Lights Button Stuck...90
523865.09 - Communication System Message Missing...90
523867.04 - Stop Button Stuck...90
523867.09 - Communication System Message Missing...90
523868.04 - Ignition/Start Button Stuck...90
523868.09 - Communication System Message Missing...90
Group 110: Auxiliary Control Unit (XCU) Diagnostic Trouble Codes...476
Auxiliary Control Unit (XCU) Diagnostic Trouble Codes...476
000167.03 - Alternator Output Voltage Above Normal...90
000167.04 - Alternator Output Voltage Below Normal...90
000237.14 - Vehicle Identification Number Invalid...90
000629.12 - Control Unit Communication Fault...90
000639.12 - Communication System Message Missing...90
000639.14 - Auxiliary Control Unit (XCU) CAN 1 Bus Off...90
000701.03 - Auxiliary 1 PS Solenoid Voltage Above Normal...90
000701.05 - Auxiliary 1 PS Solenoid Current Below Normal...90
000701.06 - Auxiliary 1 PS Solenoid Current Above Normal...90
002142.09 - Control Unit Communication Fault...90
003509.03 - Sensor Supply Voltage Above Normal...90
003509.04 - Sensor Supply Voltage Below Normal...90
517119.03 - Boom Head Pressure Sensor Voltage Above Normal...90
517119.04 - Boom Head Pressure Sensor Voltage Below Normal...90
520484.03 - Auxiliary 1 PR Solenoid Voltage Above Normal...90
520484.05 - Auxiliary 1 PR Solenoid Current Below Normal...90
520484.06 - Auxiliary 1 PR Solenoid Current Above Normal...90
520488.03 - Coupler Solenoid Voltage Above Normal...90
520488.05 - Coupler Solenoid Current Below Normal...90
520488.06 - Coupler Solenoid Current Above Normal...90
520497.03 - Auxiliary 1 XAO Solenoid Voltage Above Normal...90
520497.05 - Auxiliary 1 XAO Solenoid Current Below Normal...90
520497.06 - Auxiliary 1 XAO Solenoid Current Above Normal...90
520497.16 - Auxiliary 1 XAO Solenoid Low Side Short to Ground...90
520497.17 - Auxiliary 1 XAO Solenoid Low Side Open Circuit...90
520497.18 - Auxiliary 1 XAO Solenoid Low Side Short to Power...91
520498.03 - Auxiliary 1 XBO Solenoid Voltage Above Normal...91
520498.05 - Auxiliary 1 XBO Solenoid Current Below Normal...91
520498.06 - Auxiliary 1 XBO Solenoid Current Above Normal...91
520498.16 - Auxiliary 1 XBO Solenoid Low Side Short to Ground...91
520498.17 - Auxiliary 1 XBO Solenoid Low Side Open Circuit...91
520498.18 - Auxiliary 1 XBO Solenoid Low Side Short to Power...91
520499.03 - Low Flow Auxiliary High Side Short to Power...91
520499.05 - Low Flow Auxiliary High Side Open Circuit...91
520499.06 - Low Flow Auxiliary High Side Current Above Normal...91
520499.16 - Low Flow Auxiliary Low Side Short to Ground...91
520499.18 - Low Flow Auxiliary Low Side Short to Power...91
Section 9005: Operational Checkout Procedure...564
Group 10: Operational Checkout Procedure...564
Operational Checkout Procedure...564
Section 9010: Engine...604
Group 05: Theory of Operation...604
John Deere Engine Operation...620
Cooling System Operation...607
Cold Weather Starting Aid...608
Group 10: System Diagrams...604
Engine Cooling System Component Location...611
Engine Fuel System Component Location...612
Engine Intake and Exhaust Component Location...614
Group 15: Diagnostic Information...604
John Deere Engine Operation...620
Engine Identification...617
Group 25: Tests...604
John Deere Engine Operation...620
Fluid Sampling Procedure—If Equipped...621
Engine Speed Check...625
Air in Fuel Test...626
Engine Thermostat Test...627
Intake Manifold Pressure Test—Turbocharger Boost...628
Section 9015: Electrical System...629
Group 05: Theory of Operation...629
Engine Control Unit (ECU) Circuit Theory of Operation...643
Controller Area Network (CAN) Circuit Theory of Operation...654
Local Interconnect Network (LIN) Circuit Theory of Operation...656
Starting and Charging Circuit Theory of Operation...658
Cab Control Unit (CAB) Circuit Theory of Operation...665
Hydraulic Control Unit (HCU) Circuit Theory of Operation...675
Hydraulic Control Unit 2 (HC2) Circuit Theory of Operation...681
Primary Display Unit (PDU) Circuit Theory of Operation...690
Auxiliary Control Unit (XCU) Circuit Theory of Operation—If Equipped...693
JDLink™ Circuit Theory of Operation—If Equipped...697
Telematics Circuit Theory of Operation—If Equipped...699
Window Wiper Theory of Operation...701
Group 10: System Diagrams...629
Electrical Diagram Information...708
Electrical Schematic Symbols...712
Fuse and Relay Specifications...715
System Functional Schematic, Component Location, and Wiring Diagram Master Legend...718
System Functional Schematic...726
Front Harness (W8) Component Location...731
Front Harness (W8) Wiring Diagram...733
Rear Harness (W9) Component Location...736
Rear Harness (W9) Wiring Diagram...738
Engine Harness (W11) Component Location...740
Engine Harness (W11) Wiring Diagram...743
Counterweight Camera Harness (W13) Component Location—If Equipped...745
Counterweight Camera Harness (W13) Wiring Diagram—If Equipped...746
Cab Harness (W14) Component Location...747
Cab Harness (W14) Wiring Diagram...749
Seat Harness (W15) Component Location...752
Seat Harness (W15) Wiring Diagram...753
Boom Light Harness (W17) Component Location...754
Boom Light Harness (W17) Wiring Diagram...756
Hydraulic Manifold Harness (W19) Component Location...757
Hydraulic Manifold Harness (W19) Wiring Diagram...759
Heating and Air Conditioning System Harness (W20) Component Location...760
Heating and Air Conditioning System Harness (W20) Wiring Diagram...762
Radio Harness (W22) Component Location...763
Radio Harness (W22) Wiring Diagram...765
Wiper Module Harness (W23) Component Location...767
Wiper Module Harness (W23) Wiring Diagram...768
Engine Control Unit (ECU) Harness (W27) Component Location...769
Engine Control Unit (ECU) Harness (W27) Wiring Diagram...770
Right Pod Harness (W28) Component Location...772
Right Pod Harness (W28) Wiring Diagram...773
Fuel Refill Harness (W29) Component Location—If Equipped...774
Fuel Refill Harness (W29) Wiring Diagram—If Equipped...775
Travel Alarm Harness (W30) Component Location—If Equipped...776
Travel Alarm Harness (W30) Wiring Diagram—If Equipped...777
Auxiliary Harness (W31) Component Location—If Equipped...778
Auxiliary Harness (W31) Wiring Diagram—If Equipped...779
Hammer Only Harness (W32) Component Location—If Equipped...780
Hammer Only Harness (W32) Wiring Diagram—If Equipped...781
Lower Wiper Harness (W33) Component Location—If Equipped...782
Lower Wiper Harness (W33) Wiring Diagram—If Equipped...783
Auxiliary 2 Harness (W34) Component Location—If Equipped...784
Auxiliary 2 Harness (W34) Wiring Diagram—If Equipped...785
Group 15: Diagnostic Information...630
Service ADVISOR™ Diagnostic Application...787
Service ADVISOR™ Connection Procedure...788
Service ADVISOR™ Controller Connectivity Check...790
Using Service ADVISOR™ Remote...793
Reading Diagnostic Trouble Codes With Service ADVISOR™ Diagnostic Application...797
Intermittent Diagnostic Trouble Code (DTC) Diagnostics...799
Diagnostic Trouble Codes—After Machine Repair...800
Electrical Component Specifications...801
Group 16: Monitor Operation...631
Primary Display Unit (PDU)—Service Mode...808
Menu—Diagnostics—Codes...810
Menu—Diagnostics—OBD Tool...811
Menu—Diagnostics—OBD Tool—HCU...814
Menu—Diagnostics—OBD Tool—HC2...818
Menu—Diagnostics—OBD Tool—CAB...822
Menu—Diagnostics—OBD Tool—ATC...826
Menu—Diagnostics—OBD Tool—XCU—If Equipped...831
Menu—Maintenance...834
Menu—Aux Hydraulics—Flow Settings...835
Menu—Machine Settings—Two Function Aux Hardware...836
Menu—Machine Fan—Commanded Fan Speed...837
Menu—Calibrations...838
Group 25: Tests...631
Controller Area Network (CAN) Circuit Test...848
Alternator Test...856
Fuse and Relay Test...860
Electrical Component Checks...864
Solenoid Test...631
Section 9020: Power Train...869
Group 05: Theory of Operation...869
Track Adjuster and Recoil Spring Operation...872
Travel Gear Case Operation...874
Group 15: Diagnostic Information...869
Noisy or Loose Track Chain...869
Tight Track Chain...869
Frequent Track Tension Adjustment Required...869
Excessive Oil Leakage From Front Idler, Track Rollers, or Carrier Rollers...869
Bent Track Shoes...869
Section 9025: Hydraulic System...890
Group 05: Theory of Operation...890
Hydraulic System Operation...894
Pilot System Operation...895
Pilot Pump Operation...896
Pilot Control Valve Operation...919
Travel Pilot Control Valve Operation...919
Pilot Operation of Control Valve Operation...919
Pilot Combination Valve Manifold Operation...902
Pilot Transition Manifold Operation...912
Pump 1 and Pump 2 Operation...915
Pump 1 and Pump 2 Regulator Operation...917
Control Valve Operation...919
Control Valve Check Valves Identification and Operation...931
Main Relief Valve Circuit Operation...934
Circuit Relief and Anticavitation Valve Operation...936
Flow Combiner Valve Operation...938
Arm Regenerative Valve Circuit Operation...941
Boom and Arm Reduced Leakage Valve Operation...943
Swing Reduction Gear Case Operation...947
Swing Motor, Crossover Relief Valve, and Make-Up Check Valve Operation...949
Swing Motor Park Brake Release Circuit Operation...952
Rotary Manifold Operation...955
Travel Motor and Park Brake Valve Operation...957
Travel Motor Speed Circuit Operation...959
Cylinder Operation...962
Return Filter Operation...966
Controlled Load Lowering Device (CLLD) Circuit Operation...969
Group 10: System Diagrams...890
Hydraulic System Schematic Master Legend...982
Hydraulic System Schematic...987
Hydraulic System Component Location...988
Hydraulic System Line Identification...990
Pump 1, Pump 2, and Pilot Pump Line Identification...993
Control Valve Line Identification...994
Swing Motor Line Identification...996
Pilot Control Valve-to-Pilot Combination Valve Manifold Component Location...997
Pilot Transition Manifold-to-Control Valve Line Identification...998
Auxiliary Valves-to-Control Valve Line Identification...999
Travel Hydraulic System Line Identification...1000
Group 15: Diagnostic Information...891
All Hydraulic Functions Slow...891
Hydraulic Oil Overheats...891
No Hydraulic Functions...891
Poor Combined Operation...891
Function Does Not Stop When Joystick is Released...891
Some Functions Cannot Be Operated, All Others Are Normal...891
Some Functions Slow...891
Function Moves in Opposite Direction...891
Load Drifts Down When Control Valve is in Neutral Position...891
Load Falls When Control Valve is Actuated To Raise Load With Engine Running at Slow Idle...891
H (High Power) Function Does Not Operate, S (Standard Power) and L (Low Power) Mode is Normal...891
Swing Speed Slow in Both Directions...891
Swing Speed Slow or Does Not Operate in One Direction...891
Upperstructure Drift With Swing Valve in Neutral...891
Swing Function Does Not Operate...891
Travel Park Brakes Do Not Apply...891
Track Will Not Move in One Direction...891
Track Will Not Move in Either Direction...891
Machine Mistracks at All Speeds in Both Directions...891
Slow Travel Speed or Low Power...891
Travel is "Jerky"...891
Machine Will Not Hold Back and Park Brakes Engage and Disengage When Traveling Down an Incline...891
Machine Will Not Turn Smoothly in One Direction or Park Brake Grabs...891
Group 20: Adjustments...891
Accumulator Precharge...1085
Pump Calibration...1087
Group 25: Tests...892
JT05800 Digital Thermometer Installation...1089
JT02156A Digital Pressure and Temperature Analyzer Kit Installation...1090
Hydraulic Oil Cleanup Procedure...1091
Hydraulic Oil Tank Pressure Release Procedure...1092
Hydraulic Oil Warm-Up Procedure...1093
Pilot Pressure Regulating Valve Test and Adjustment...1095
Control Valve Spool Actuating Pilot Pressure Test...1098
Pressure Boost Solenoid Valve Test...1101
Travel Speed Solenoid Valve Test and Adjustment...1104
System Relief Valve Test and Adjustment...1107
Circuit Relief Valve Test and Adjustment...1112
Auxiliary Circuit Relief Valve Test and Adjustment...1118
Swing Motor Crossover Relief Valve Test and Adjustment...1127
Travel Motor Crossover Relief Valve Test and Adjustment...1131
Pump Regulator Test and Adjustment—Minimum Flow...1135
Pump Regulator Test and Adjustment—Maximum Flow...1139
Pump Regulator Pressure Test...1142
Pump Flow Test...1147
Swing Motor Leakage Test...1152
Travel Motor Leakage Test...1155
Cylinder Drift Test—Boom, Arm, and Bucket...1159
Section 9031: Heating and Air Conditioning...1167
Group 05: Theory of Operation...1167
Air Conditioning System Cycle of Operation...1170
Group 10: System Diagrams...1167
Heater and Air Conditioner Component Locations...1174
Group 15: Diagnostic Information...1167
Air Conditioning System Does Not Operate...1167
Air Conditioner Does Not Cool Interior of Cab...1167
Air Conditioning System Runs Constantly, Too Cold...1167
Heating System Does Not Operate...1167
Heating System Does Not Warm Interior of Cab...1167
Interior Windows Continue to Fog...1167
Group 25: Tests...1167
Refrigerant Cautions and Proper Handling...1211
R134a Oil Charge Capacity...1212
R134a Refrigerant Charge Capacity...1213
Heater and Air Conditioner Operational Checks...1214
Air Conditioner Compressor Clutch Test...1217
R134a Refrigerant Leak Test...1218
Refrigerant Hoses and Tubing Inspection...1219
Air Conditioner Pressure Sensor Test...1220
Evaporator Core Temperature Sensor Test...1221
R134a Air Conditioning System Test...1222
Operating Pressure Diagnostic Chart...1225
John Deere E210, E210LC, and E230LC Excavators Diagnosis and Tests Service Technical Manual (TM14396X019)
