Hitachi Zaxis 160LC-6N Excavator Repair Service Manual (TM14000X19)
Complete Repair Service Technical Manual for Hitachi Zaxis 160LC-6N Excavator, with all the shop information to maintain, repair, and rebuild like professional mechanics.
Hitachi ZX160LC-6N Excavator workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM14000X19 - Hitachi Zaxis 160LC-6N Excavator Technical Manual (Repair).pdf
tm14000x63 - Hitachi Excavadora Zaxis160LC-6N.pdf
tm14000x28 - Hitachi Excavatrice Zaxis160LC-6N.pdf
PRODUCT DETAILS:
Total Pages: 756 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
ked, ToC, Searchable, Printable)
Language: English Spanish French
Models: John Deere HITACHI - Zaxis160LC-6N Excavator - 1FFDBP70__F240001
TABLE OF CONTENTS....1
Section 00: General Information....12
Group 0001: Safety....12
Recognize Safety Information....16
Understand Signal Words....17
Follow Safety Instructions....18
Prepare for Emergencies....20
Wear Protective Clothing....21
Protect Against Noise....22
Inspect Machine....23
General Precautions for Cab....24
Use Handholds and Steps....25
Adjust the Operator's Seat....26
Ensure Safety Before Rising from or Leaving Operator’s Seat....27
Fasten Your Seat Belt....28
Move and Operate Machine Safely....29
Operate Only from Operator's Seat....30
Jump Starting....31
Keep Riders off Machine....32
Precautions for Operations....33
Investigate Job Site Beforehand....34
Install OPG Guard....36
Restriction of Attachment Installation....37
Provide Signals for Jobs Involving Multiple Machines....38
Confirm Direction of Machine to be Driven....39
Drive Machine Safely....40
Avoid Injury from Rollaway Accidents....44
Avoid Injury from Back-Over and Swing Accidents....45
Keep Person Clear from Working Area....47
Never Position Bucket Over Anyone....48
Avoid Undercutting....49
Avoid Tipping....50
Never Undercut a High Bank....52
Dig with Caution....53
Operate with Caution....54
Avoid Power Lines....55
Precautions for Lightning....56
Object Handling....57
Protect Against Flying Debris....58
Park Machine Safely....59
Handle Fluids Safely−Avoid Fires....60
Transport Safely....61
Practice Safe Maintenance....62
Warn Others of Service Work....64
Support Machine Properly....65
Stay Clear of Moving Parts....66
Prevent Parts From Flying....67
Avoid Injury from Attachment Falling Accident....68
Prevent Burns....69
Replace Rubber Hoses Periodically....70
Avoid High-Pressure Fluids....71
Prevent Fires....73
Evacuating in Case of Fire....75
Beware of Exhaust Fumes....76
Precautions for Welding and Grinding....77
Avoid Heating Near Pressurized Fluid Lines....78
Avoid Applying Heat to Lines Containing Flammable Fluids....79
Precautions for Handling Accumulator and Gas Damper....80
Remove Paint Before Welding or Heating....81
Beware of Asbestos and Silicon Dust and Other Contamination....82
Prevent Battery Explosions....83
Service Air Conditioning System Safely....84
Handle Chemical Products Safely....85
Dispose of Waste Properly....86
Never Ride Attachment....87
Notes for Aftertreatment Device....88
Precautions for Communication Terminal....89
FCC Notifications to User....90
Notes on Protection of Operator’s Station when the Machine Rolls Over....91
Group 0003: Torque Values....14
Metric Bolt and Cap Screw Torque Values....95
Additional Metric Cap Screw Torque Values....97
Unified Inch Bolt and Cap Screw Torque Values....99
Service Recommendations for 37° Flare and 30° Cone Seat Connectors....101
Service Recommendations for O-Ring Boss Fittings....103
Service Recommendations for Flared Connections—Straight or Tapered Threads....105
Service Recommendations for Flat Face O-Ring Seal Fittings....107
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators....109
O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations....112
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations....114
O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations....117
Service Recommendations for Metric Series Four Bolt Flange Fitting....120
Service Recommendations For Inch Series Four Bolt Flange Fittings....122
Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations....124
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings....126
Service Recommendations For O-Ring Boss Fittings With Shoulder....129
Metric 24° O-Ring Seal DIN 20078 Service Recommendations....132
Section 01: Tracks....136
Group 0130: Track System....136
Track Roller Remove and Install....141
Track Roller Disassemble and Assemble....145
Track Roller Pressure Test....148
Track Carrier Roller Remove and Install....151
Metal Face Seals Repair....155
Track Shoe Remove and Install....158
Track Chain Remove and Install....161
Track Chain Disassemble and Assemble....168
Track Chain Repair to Replace Broken Part....171
Sprocket Remove and Install....177
Front Idler Remove and Install....180
Front Idler Disassemble and Assemble....182
Track Adjuster and Recoil Spring Remove and Install....186
Track Adjuster and Recoil Spring Disassemble and Assemble....188
Section 02: Axles, Differentials, and Suspension Systems....197
Group 0250: Axle Shaft, Bearings, and Reduction Gears....197
Travel Gear Case Remove and Install....202
Travel Gear Case Disassemble and Assemble....206
Group 0260: Hydraulic System....197
Travel Motor and Park Brake Remove and Install....218
Travel Motor and Park Brake Disassemble and Assemble....219
Park Brake Valve Disassemble and Assemble....225
Travel Motor and Park Brake Start-Up Procedure....229
Metal Face Seal Install....231
Section 04: Engine....237
Group 0400: Removal and Installation....237
Engine Remove....246
Engine Install....254
Section 05: Engine Auxiliary System....256
Group 0510: Cooling Systems....256
Radiator Remove and Install....261
Hydraulic Oil Cooler Remove and Install....265
Charge Air Cooler Remove and Install....269
Fuel Cooler Remove and Install....273
Fan and Fan Guard Remove and Install....275
Coolant Surge Tank Remove and Install....279
Group 0530: External Exhaust Systems....256
Exhaust Tube Remove and Install....284
Exhaust Aftertreatment Assembly Remove and Install....286
Exhaust Aftertreatment Assembly Disassemble and Assemble....290
Diesel Exhaust Fluid (DEF) Tank Remove and Install....295
Diesel Exhaust Fluid (DEF) Tank Header Suction Screen Remove and Install....300
Diesel Exhaust Fluid (DEF) Header Remove and Install....302
Diesel Exhaust Fluid (DEF) Supply Module Remove and Install....307
Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install....310
Group 0560: External Fuel Supply Systems....256
Fuel Tank Remove and Install....317
Fuel Transfer Pump Install and Prime....322
Section 07: Damper Drive (Flex Coupling)....324
Group 0752: Elements....324
Damper Drive (Flex Coupling) Remove and Install....328
Section 17: Frame or Supporting Structure....331
Group 1740: Frame Installation....331
Welding on Machine....334
Group 1749: Chassis Weights....331
Counterweight Remove and Install....339
Section 18: Operator's Station....342
Group 1800: Removal and Installation....342
Cab Remove and Install....352
Group 1810: Operator Enclosure....342
Windshield Remove and Install....363
Windshield Disassemble and Assemble....365
Sliding Windows Remove and Install....375
Windowpane Dimensions....377
Windowpanes Remove and Install....385
Group 1821: Seat and Seat Belt....342
Seat Remove and Install....388
Seat Belt Remove and Install....390
Mechanical Suspension Seat Disassemble and Assemble....395
Air Suspension Seat Disassemble and Assemble....397
Premium Air Suspension Seat Disassemble and Assemble....399
Group 1830: Heating and Air Conditioning....342
Refrigerant Cautions and Proper Handling....408
R134a Refrigerant Oil Information....409
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure....411
Recover R134a Refrigerant....413
Flush and Purge Air Conditioning System....414
Evacuate R134a System....417
Charge R134a System....419
Air Conditioner Compressor Remove and Install....421
Condenser Remove and Install....423
Heater and Air Conditioner Remove and Install....425
Receiver-Dryer Remove and Install....431
Section 19: Sheet Metal and Styling....433
Group 1910: Hood or Engine Enclosure....433
Hood and Engine Side Shields Remove and Install....435
Section 33: Excavator....436
Group 3302: Buckets....436
Bucket Remove and Install....439
Adjust Bucket Pivot End Play....440
Bucket Pin-Up Data....442
Group 3340: Frames....436
Bucket Links Remove and Install....447
Arm Remove and Install....450
Boom Remove and Install....454
Inspect Pins, Bushings, and Bosses—Front Attachment....462
Cylinder Specifications....465
Bushings and Seal Remove and Install....466
Group 3360: Hydraulic System....436
Apply Vacuum to Hydraulic Oil Tank....470
Pump 1 and 2 Remove and Install....472
Pump 1 and 2 Disassemble and Assemble....477
Pump 1 and 2 Inspection....495
Pump 1 and 2 Start-Up Procedure....500
Pump 1 and 2 Regulator Remove and Install....502
Pump 1 and 2 Regulator Disassemble and Assemble....504
Pilot Pump Remove and Install....508
Pilot Pump Disassemble and Assemble....511
Pilot Pressure Regulating Valve and Filter Remove and Install....514
Pilot Pressure Regulating Valve and Filter Disassemble and Assemble....516
Pilot Shutoff Solenoid Valve Remove and Install....518
Pilot Shutoff Solenoid Valve Disassemble and Assemble....520
Solenoid Valve Remove and Install—Power Dig/Travel Speed (SG), Arm Regenerative (SC), and Dig Regenerative (SF) Valves....522
Solenoid Valve Disassemble and Assemble—Power Dig/Travel Speed (SG), Arm Regenerative (SC), and Dig Regenerative (SF) Valves....525
Pilot Valve (Left and Right) Remove and Install....527
Pilot Valve (Left and Right) Disassemble and Assemble....530
Travel Pilot Valve Remove and Install....540
Travel Pilot Valve Disassemble and Assemble....543
Single Pedal Travel Pilot Valve Remove and Install....549
Single Pedal Travel Pilot Valve Disassemble and Assemble....552
Pilot Signal Manifold Remove and Install....554
Pilot Signal Manifold Disassemble and Assemble....556
Control Valve Remove and Install....560
Control Valve Halves Disassemble and Assemble....565
Control Valve (5-Spool) Disassemble and Assemble....567
Control Valve (4-Spool) Disassemble and Assemble....593
Hydraulic Oil Tank Remove and Install....616
Restriction Valve Remove and Install....622
Hydraulic Oil Cooler Bypass Valve Remove and Install....624
Boom Cylinder Remove and Install....626
Boom Cylinder Disassemble and Assemble....631
Arm Cylinder Remove and Install....637
Arm Cylinder Disassemble and Assemble....641
Bucket Cylinder Remove and Install....647
Bucket Cylinder Disassemble and Assemble....651
Hydraulic Cylinder Bleed Procedure....657
Section 43: Swing or Pivoting System....658
Group 4350: Mechanical Drive Elements....658
Swing Gear Case Remove and Install....662
Swing Gear Case Disassemble and Assemble....665
Swing Gear Case Start-Up Procedure....679
Upperstructure Remove and Install....680
Swing Bearing Remove and Install....684
Swing Bearing Disassemble and Assemble....689
Swing Bearing Upper Seal Install....693
Swing Bearing Lower Seal Install....694
Group 4360: Hydraulic System....658
Center Joint Remove and Install....701
Center Joint Disassemble and Assemble....706
Center Joint Air Test....710
Swing Motor and Park Brake Inspection....711
Swing Motor and Park Brake Remove and Install....716
Swing Motor and Park Brake Disassemble....719
Swing Motor and Park Brake Assemble....723
Swing Motor and Park Brake Start-Up Procedure....727
Crossover Relief Valve and Make-Up Check Valve Remove and Install....729
Make-Up Check Valve Disassemble and Assemble....733
Section 99: Dealer Fabricated Tools....735
Group 9900: Dealer Fabricated Tools....735
DF1063 Lift Bracket....738
ST4920 Track Recoil Spring Disassembly and Assembly Tool....740
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool....745
DFT1110 Spacer....746
DFT1130 Adapter....747
DFT1036A Travel Gear Case Nut Wrench....748
DFT1109 Holding Bar....749
Center Joint (Rotary Manifold) Lifting Tool....750
DFT1119 Pump Support....752
DFT1220 Swing Gear Case Nut Spanner Wrench....753
Hitachi Zaxis 160LC-6N Excavator Repair Service Manual (TM14000X19)
