John Deere 160GLC and 180GLC Excavator Operator's Manual (OMT306200)
Complete Operator's Manual in English / Spanish / French languages for John Deere 160GLC and 180GLC Excavator, with all the technical information to maintain and operate.
OMT306200 - John Deere 160GLC and 180GLC Excavator Operator's Manual.pdf
OMT306206 - John Deere Excavadoras 160GLC y 180GLC.pdf
OMT306203 - John Deere Excavatrices 160GLC et 180GLC.pdf
PRODUCT DETAILS:
Total Pages: 567 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English Spanish French
Models: John Deere - Excavator - 1FF180GX__E020001 (iT4/S3B)
TABLE OF CONTENTS....1
Section 1-1: Safety—Safety and Operator Conveniences....41
Safety and Operator Convenience Features....42
Section 1-2: Safety—General Precautions....44
Recognize Safety Information....45
Follow Safety Instructions....46
Operate Only If Qualified....47
Wear Protective Equipment....48
Avoid Unauthorized Machine Modifications....49
Control Pattern Selector—If Equipped....50
Add Cab Guarding for Special Uses....51
Inspect Machine....52
Stay Clear of Moving Parts....53
Avoid High-Pressure Fluids....54
Avoid High-Pressure Oils....55
Work In Ventilated Area....56
Avoid Static Electricity Risk When Refueling....57
Prevent Fires....59
Prevent Battery Explosions....60
Handle Chemical Products Safely....61
Decommissioning — Proper Recycling and Disposal of Fluids and Components....62
Exhaust Filter Ash Handling and Disposal....63
Prepare for Emergencies....64
Clean Debris from Machine....65
Section 1-3: Safety—Operating Precautions....66
Use Steps and Handholds Correctly....67
Start Only From Operator's Seat....68
Use and Maintain Seat Belt....69
Prevent Unintended Machine Movement....70
Avoid Work Site Hazards....71
Keep Riders Off Machine....73
Avoid Backover Accidents....74
Inspect and Maintain ROPS....75
Avoid Machine Tip Over....76
Use Special Care When Lifting Objects....78
Use Special Care When Operating....79
Travel Safely....80
Prevent Acid Burns....81
Add and Operate Attachments Safely....83
Section 1-4: Safety—Maintenance Precautions....84
Park and Prepare for Service Safely....85
Service Cooling System Safely....86
Remove Paint Before Welding or Heating....87
Make Welding Repairs Safely....88
Drive Metal Pins Safely....89
Clean Exhaust Filter Safely....90
Section 1-5: Safety—Safety Signs....94
Safety Signs....94
Hydraulic Coupler Safety Signs—If Equipped....110
Section 2-1: Operation—Operator's Station....111
Pedals, Levers, and Panels....112
Switch Panel....114
Switch Panel Functions....115
Rear Left Panel....117
Horn....118
Power Boost Button....119
Pilot Shutoff Lever....120
Left Console....121
Travel Alarm and Travel Alarm Cancel Switch....122
Seat Heater Switch—If Equipped....123
Reversing Fan Switch—If Equipped....124
Right Console....125
Exhaust Filter Parked Cleaning Switch....126
Right Enable Switch....128
Service ADVISOR™ Remote (SAR) Switch....129
Cab Heater and Air Conditioner....130
Selecting Display Between Celsius and Fahrenheit....133
Operating the AM/FM Radio....134
Fire Extinguisher Mounting Location....136
Alternative Exit Tool....137
Cab Dome Light Switch....138
Opening Upper Front (Alternative Exit) Window....139
Removing and Storing the Lower Front Window....141
Opening Cab Door Window....143
Opening and Closing the Polycarbonate-Type Roof Exit Cover....144
Adjusting the Mechanical Suspension Seat....145
Adjusting the Air Suspension Seat—If Equipped....147
Adjusting Pilot Control Lever Console Height....149
Section 2-2: Operation—Monitor Operation....150
Monitor....151
Monitor Functions....153
Monitor Start-Up....155
Main Menu....156
Main Menu—Alarm List....158
Main Menu—Air Conditioner....166
Main Menu—Radio....169
Main Menu—Work Mode....172
Main Menu—Setting Menu....174
Main Menu—Setting Menu—Date and Time....176
Main Menu—Setting Menu—Auto-Shutdown....179
Main Menu—Setting Menu—Auto-Shutdown....179
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning....180
Main Menu—Setting Menu—Sub Meter Selection....182
Main Menu—Setting Menu—Rear View Camera Monitor....184
Main Menu—Setting Menu—Display Item Selection....186
Main Menu—Setting Menu—Brightness Adjustment....188
Main Menu—Setting Menu—Language....189
Main Menu—Setting Menu—Unit Selection....190
Main Menu—Setting Menu—Main Menu Sequence Change....192
Main Menu—Information Menu....193
Main Menu—Information Menu—Operation....195
Main Menu—Information Menu—Maintenance....197
Main Menu—Information Menu—Troubleshooting....199
Main Menu—Information Menu—Monitoring....200
Section 2-3: Operation—Operating the Machine....201
Before Starting Work....202
Operator's Daily Machine Check Before Starting....203
Engine Break-In Period....205
Starting Engine....501
Cold Weather Start Aid....208
Cold Weather Warm-Up....209
Travel Pedals and Levers....212
Exhaust Filter....214
Exhaust Filter Parked Cleaning....217
Service ADVISOR™ Remote (SAR) Software Delivery Process....220
Service ADVISOR™ Remote (SAR) Operation....221
Locking the Hydraulic Coupler to the Attachment—If Equipped....224
Unlocking the Hydraulic Coupler From the Attachment—If Equipped....227
Control Lever Pattern Operation....229
Mechanical Control Lever Pattern Selector—If Equipped....231
Control Lever Pattern Conversion....232
Operating in Water and Mud....234
Driving Up a Steep or Slippery Slope....235
Lifting....236
Lower Boom With Engine Stopped....237
Parking the Machine....239
Loading and Unloading for Transport....241
Towing Machine....243
Lifting the Machine....244
Section 3-1: Maintenance—Machine....246
Diesel Fuel....247
Diesel Fuel Specifications....249
Lubricity of Diesel Fuel....250
Handling and Storing Diesel Fuel....251
Biodiesel Fuel....252
Testing Diesel Fuel....254
Fuel Filters....255
Minimizing the Effect of Cold Weather on Diesel Engines....256
Alternative and Synthetic Lubricants....258
Mixing of Lubricants....259
Lubricant Storage....260
John Deere Break-In Plus™ Engine Oil....261
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines....262
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....264
Oil Filters....266
Hydraulic Oil....267
Swing Gear Case and Travel Gear Case Oils....269
Pump Drive Gear Case Oil....270
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease....271
Diesel Engine Coolant (engine with wet sleeve cylinder liners)....273
Drain Intervals for Diesel Engine Coolant....275
John Deere COOL-GARD™ II Coolant Extender....276
Supplemental Coolant Additives....277
Operating in Warm Temperature Climates....278
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender....279
Testing Diesel Engine Coolant....281
Disposing of Coolant....282
Section 3-2: Maintenance—Periodic Maintenance....283
Service Machine at Specified Intervals....284
Check the Hour Meter Regularly....285
Prepare Machine for Maintenance....286
Open Access Doors for Service....288
Open Engine Cover for Service....289
Fuel Tank....290
Hydraulic Breaker and Crusher Attachments....291
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....292
Service Intervals....293
Required Parts....295
Section 3-3: Maintenance—As Required....297
Remove and Clean Fuel Tank Inlet Screen....298
Check Windshield Washer Fluid Level....299
Check and Clean Air Cleaner Dust Unloader Valve....300
Check and Adjust Track Sag....301
Clean Rear Camera Lens—If Equipped....304
Check Coolant....372
Service Exhaust Filter....307
Section 3-4: Maintenance—10 Hours or Daily....308
Check Engine Oil Level....309
Check Engine Coolant Level....311
Check Hydraulic Tank Oil Level....313
Lubricate Hydraulic Coupler—If Equipped....316
Section 3-5: Maintenance—Every 50 Hours or Weekly....317
Drain Water and Sediment from Fuel Tank Sump....318
Drain Primary Fuel Filter and Water Separator....319
Drain Final Fuel Filter....320
Drain Auxiliary Fuel Filter and Water Separator—If Equipped....321
Lubricate Working Tool Pivots....322
Section 3-6: Maintenance—Every 100 Hours....323
Inspect and Re-Torque Track Hardware....324
Section 3-7: Maintenance—Every 250 Hours....326
Check Swing Gear Case Oil Level....327
Drain Water and Sediment from Hydraulic Tank....329
Check Pump Drive Gear Case Oil Level....331
Check Battery Electrolyte Level and Terminals....336
Check Battery Electrolyte Level and Terminals....336
Check Travel Gear Case Oil Level....339
Lubricate Front End Pin Joints....340
Take Engine Oil Sample....343
Section 3-8: Maintenance—Every 500 Hours....344
Lubricate Swing Bearing....345
Lubricate Swing Bearing Gear....346
Replace Primary Fuel Filter and Water Separator....347
Replace Final Fuel Filter....349
Replace Auxiliary Fuel Filter and Water Separator—If Equipped....350
Check Air Intake Hoses....352
Drain and Refill Engine Oil and Replace Filter....353
Clean Cab Fresh Air and Cab Recirculating Air Filters....355
Take Fluid Samples....357
Section 3-9: Maintenance—Every 1000 Hours....358
Drain and Refill Swing Gear Case Oil....359
Replace Hydraulic Tank Oil Filter....360
Replace Pilot Oil Filter....363
Drain and Refill Pump Drive Gear Case Oil....365
Remove and Clean Open Crankcase Ventilation (OCV) Hose....367
Inspect Serpentine Belt....368
Replace Air Cleaner Elements....369
Replace Air Cleaner Dust Unloader Valve....371
Check Coolant....372
Section 3-10: Maintenance—Every 2000 Hours....373
Check and Adjust Engine Valve Lash....374
Drain and Refill Travel Gear Case Oil....375
Replace Open Crankcase Ventilation (OCV) Filter....377
Section 3-11: Maintenance—Every 5000 Hours....378
Drain and Refill Hydraulic Tank Oil....379
Replace Hydraulic Tank Vent Cap Filter....383
Section 3-12: Maintenance—Every 6000 Hours....386
Drain Cooling System....387
Cooling System Fill and Deaeration Procedure....389
Section 4-1: Miscellaneous—Machine....391
Bleed Fuel System....392
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler....393
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump....395
Do Not Service Control Valves, Cylinders, Pumps, or Motors....396
Precautions for Alternator and Regulator....397
Handling, Checking, and Servicing Batteries Carefully....398
Using Battery Charger....400
Using Booster Batteries—24-Volt System....402
Replacing Batteries....403
Fluid Sampling Test Ports—If Equipped....404
Welding On Machine....405
Clean the Machine Regularly....406
Adding 12-Volt Accessories....407
JDLink™ Machine Monitoring System (MMS)—If Equipped....408
Replacing Fuses....409
Replacing Bucket Teeth....414
Replacing Bucket Tooth Tip—Heavy-Duty Bucket....416
Replacing Bucket Teeth—TK Series....418
Bucket Remove and Install....419
Track Sag General Information....428
Check Track Shoe Hardware....429
Hardware Torque Specifications....430
Unified Inch Bolt and Screw Torque Values....431
Metric Bolt and Screw Torque Values....433
Section 4-2: Miscellaneous—Operational Checkout....436
Operational Checkout....436
Section 4-3: Miscellaneous—Troubleshooting....499
Troubleshooting Procedure....500
Engine....501
Hydraulic System....505
Electrical System....508
Section 4-4: Miscellaneous—Storage....511
Prepare Machine for Storage....512
Monthly Storage Procedure....514
Section 4-5: Miscellaneous—Machine Numbers....516
Record Product Identification Number (PIN)....517
Record Engine Serial Number....518
Record Travel Motor Serial Numbers....519
Record Swing Motor Serial Number....520
Record Hydraulic Coupler Serial Number—If Equipped....521
Record Hydraulic Pump Serial Number....522
Keep Proof of Ownership....523
Keep Machines Secure....524
Section 4-6: Miscellaneous—Specifications....525
160GLC Engine Specifications....525
180GLC Engine Specifications....525
160GLC and 180GLC Drain and Refill Capacities....525
160GLC Machine Specifications....525
180GLC Machine Specifications....525
160GLC Working Ranges....525
180GLC Working Ranges....525
160GLC Lift Capacity—Arm: 2.60 m (8 ft. 6 in.); Bucket: 528 kg (1164 lb.); Shoe: 600 mm (24 in.)....525
160GLC Lift Capacity—Arm: 2.60 m (8 ft. 6 in.); Bucket: 528 kg (1164 lb.); Shoe: 700 mm (28 in.)....525
160GLC Lift Capacity—Arm: 3.10 m (10 ft. 2 in.); Bucket: 528 kg (1164 lb.); Shoe: 600 mm (24 in.)....525
160GLC Lift Capacity—Arm: 3.10 m (10 ft. 2 in.); Bucket: 528 kg (1164 lb.); Shoe: 700 mm (28 in.)....525
180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 600 mm (24 in.)....525
180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 700 mm (28 in.)....525
180GLC Lift Capacity—Arm: 2.71 m (8 ft. 10 in.); Bucket: 600 kg (1323 lb.); Shoe: 800 mm (32 in.)....525
180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 600 mm (24 in.)....525
180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 700 mm (28 in.)....525
180GLC Lift Capacity—Arm: 3.21 m (10 ft. 6 in.); Bucket: 600 kg (1323 lb.); Shoe: 800 mm (32 in.)....525
John Deere 160GLC and 180GLC Excavator Operator's Manual (OMT306200)
