John Deere Tractors 8310RT, 8335RT, 8360RT Repair Service Manual (TM110519)
Catalog:
Price: US$ 69.00
Complete Repair Service Technical Manual for John Deere Tractors 8310RT, 8335RT, 8360RT (S.N. 902501- 912000), with all the workshop information to maintain, repair, and rebuild like professional mechanics.
John Deere 8RT Tractors 8310RT, 8335RT & 8360RT workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 1,912 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
tm110519 - 8RT Tractors Repair (S. N. 902501—912000) Technical Manual.pdf
tm110519 - 8RT Tractors Repair (S. N. 902501—912000) Technical Manual.epub
for Diesel Engine 6090, please refer to CTM115419 & CTM104819 Service Technical Manual :
John Deere Diesel Engine 6090 (Level 21 ECU - Worldwide) Component Technical Manual - CTM104819
John Deere 6090 Diesel Engine (Level 24 ECU - Worldwide) Component Technical Manual - CTM115419
MAIN SECTIONS
Foreword
Dealer Predelivery Information Form
General Information
Safety
General Information
Engine
Component Removal and Installation
Engine Repair
Fuel and Cooling Systems
Diesel Fuel System
Air Intake System
Engine Cooling System
Coolers and Air Conditioning Condenser
Exhaust System
Electrical
Connectors
Wiring Harness Routings
Charging Circuit
Starting Circuit
Relays, Fuses, Solenoids, and Switches
Monitoring Systems and Sensors
Armrest Control
Implement and Accessory Connectors
Convenience and Accessory Components
PowerShift Transmission
Component Removal and Installation
Miscellaneous Repair
Transmission
AutoPowr/IVT Tranmission
Component Removal and Installation
General Repair Procedures
In Tractor Repair
Transmission Repair
Assemble Transmission
Drive Systems
Component Removal and Installation
Rear Axle Assembly
Final Drives
PTO
Steering Gears
Mid-Frame Drive Shafts
Steering and Brakes
Component Removal and Installation
Steering Column
Steering Wheel Position Input Assembly
Steering Pump
Brakes
Hydraulic Trailer Brake
Hydraulics
Component Removal and Installation
Hydraulic System Repair and Cleanup
Integrated Hydraulic Pump
Hitch Valve, Selective Control Valves, and Couplers
Hitch
Miscellaneous
Hood
Platform Step Assembly
Operator Station
Component Removal and Installation
Heating, Ventilating, and Air Conditioning (HVAC)
Air Conditioning System
Air Suspension Seat
Armrest
Cab Door and Windshield
Track Frame and Components
Tracks
Tension Cylinder and Accumulator
Track Frame
Track Suspension
Dealer Tools
Dealer Fabricated Tools
Essential and Recommended Tools
tm110519 - 8RT Tractors Repair(S. N. 902501—912000)
Table of Contents
Foreword
Dealer Predelivery Information Form
Section 10: General Information
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Wear Protective Clothing
Service Machines Safely
Stay Clear of Rotating Drivelines
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Handle Starting Fluid Safely
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Prevent Acid Burns
Handle Agricultural Chemicals Safely
Clean Vehicle of Hazardous Pesticides
Handling Batteries Safely
Avoid Harmful Asbestos Dust
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Avoid High-Pressure Fluids
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Protect Against High Pressure Spray
Service Cooling System Safely
Prevent Machine Runaway
Keep ROPS Installed Properly
Avoid Backover Accidents
Park Machine Safely
Support Machine Properly
Work in Clean Area
Work In Ventilated Area
Illuminate Work Area Safely
Use Proper Lifting Equipment
Service Tires Safely
Instructional Seat
Service Front-Wheel Drive Tractor Safely
Use Steps and Handholds Correctly
Transport Tractor Safely
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Replace Safety Signs
Install All Guards
Live With Safety
Group 10: General Information
List of References
Trademarks
Sealants and Adhesives Cross-Reference Chart
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Identify Zinc-Flake Coated Fasteners
Use Torque Wrench Adapter
Servicing and Connecting Snap-To-Connect STC™ Fittings
Glossary of Terms
Section 20: Engine
Group 00: Component Removal and Installation
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Remove Engine
Install Engine
Remove Front Frame
Install Front Frame
Group 05: Engine Repair
List of References
Essential, Recommended, and Fabricated Tools
Specifications
Replace Flywheel Dampener
Engine Repair—Use the relevant Component Technical Manual
Section 30: Fuel and Cooling Systems
Group 05: Diesel Fuel System
List of References
Remove and Install Left-Hand Fuel Tank
Remove and Install Right-Hand Fuel Tank
Remove Center Fuel Tank
Replace Fuel Filter, Fuel Pump, and Bleed Fuel System
Group 10: Air Intake System
List of References
Specifications
Air Intake Pipe Connections
Service Air Intake System
Group 15: Engine Cooling System
List of References
Essential, Recommended and Fabricated Tools
Specifications
Other Material
Draining, Flushing, and Refilling Cooling System
Test Radiator and Deaeration Tank
Test Radiator Cap
Remove and Install Radiator
Auxiliary Drive Belt Routing
Belt Tensioner Location
Inspect Belt Tensioner
Remove and Install Vari-Cool™ Fan Belt
Check and Fill Vari-Cool™ Fan Sheaves
Remove and Install Vari-Cool™ Drive Assembly
Remove and Install Vari-Cool™ Fan Driven Assembly
Repair Vari-Cool™ Fan Drive Assembly
Repair Vari-Cool™ Fan Driven Assembly
Remove and Install Vari-Cool™ Control Valve
Repair Vari-Cool™ Control Valve
Group 20: Coolers and Air Conditioning Condenser
List of References
Essential, Recommended and Fabricated Tools
Specifications
Other Material
Remove Air Conditioning Condenser
Install Air Conditioning Condenser
Remove Fuel Cooler - Hydraulic Oil Cooler
Install Fuel Cooler - Hydraulic Oil Cooler
Leak Test Hydraulic Oil Cooler
Group 25: Exhaust System
List of References
Specifications
Service Exhaust System
Section 40: Electrical
Group 05: Connectors
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Repair AMP Connector
Repair AMPSEAL 16™ Connectors
CAN Controlled SCV Connectors
Remove Connector Body from Blade Terminals
CINCH™ Wedgebox Connectors
Exploded View—CINCH™ Flexbox Connectors
CINCH™ Flexbox Connectors
Repair CPC™ Blade Type Connectors
Repair CPC™, Large MATE-N-LOC™, and METRIMATE™ Pin Type Connectors
Repair DEUTSCH™ Connectors
Repair DEUTSCH™ Implement Connectors
Repair ITT Connector
Repair Small MATE-N-LOC™ Socket Connector
Repair Small MATE-N-LOC™ Pin Connector
Repair (Pull Type) METRI-PACK™ Connectors
Repair (Push Type) METRI-PACK™ Connectors
Repair Molex™ Control Unit Connectors
Repair Molex Connector
Repair SUMITOMO™ Connectors
Repair Tyco Fuel Injector Connector
Repair Weather Pack™ Connector
Repair YAZAKI™ Connectors
Group 10: Wiring Harness Routings
List of References
Engine/Chassis Harness Routing and Component Identification
Exhaust Filter Harness
PST Cab Harness—North American
PST Cab Harness—European
AutoPowr™/IVT™ Cab Harness—North American
AutoPowr™/IVT™ Cab Harness—European
Outer Roof Harness—North American
Outer Roof Harness—European
Power Standard Mirror Harness
Dual Power Mirror Harness
ISO Cornerpost Harness
CommandCenter™ Display Programming Harness
JDLink™ (MTG) Harness
JDLink™ (MTG) w/Satellite Harness
Left Convenience Outlet Harness—European
Left Convenience Outlet Harness—North American
Right Convenience Outlet Harness—European
Right Convenience Outlet Harness—North American
Auxiliary Power Strip
Auxiliary Audio Harness
Microphone Harness
Front Console Harness (AutoPowr™/IVT™)
Front Console Harness (PST)
Steering Column Harness
Standard Seat Harness
Heated Seat Power Harness
Heated Seat Switch Harness
Heated Seat Heater Element Harness
PST Transmission Harness
AutoPowr™/IVT™ Transmission Harness
Cab Power Cable
VLC Power Cable
CLC Power Cable
Positive Battery Cable
Negative Battery Cable
Mid-frame Harness
Hood Light Harness
Beacon Light Extension Harness
Extremity Light Harness—North American
Right Clearance Light Harness—European
Right Clearance Light Extension Harness—European
Left Clearance Light Harness—European
Left Fender Harness
Right Fender Harness
Implement Lighting and Accessory Harness—North American
Implement Lighting and Accessory Harness—European
Optional Roof Lighting Harness
Radar Extension Harness
Inner Roof Harness (Manual A/C)
Inner Roof Harness (ATC)
Main Armrest Control Unit Harness
Standard Armrest Control Unit Harness
SCV V and VI Armrest Control Unit Harness
Armrest Control Unit Harness (22 pin) (AutoPowr™/IVT™ Only)
Armrest Control Unit Harness (22 pin) (PST Only)
Draft Sensor Extension Harness
Center Hitch Switch Harness
Back-Up Alarm Harness
Left Track Tension Harness
Right Track Tension Harness
Suspension Harness
Group 15: Charging Circuit
List of References
Repair Alternator—Use CTM
Disconnect Electrical Circuit
Replace Alternator
Group 20: Starting Circuit
List of References
Essential, Recommended and Fabricated Tools
Specifications
Repair Starter—Use CTM
Remove and Install Starter Motor
Replace Master Fuse
Replace Starter Circuit Relay
Replace Neutral Start Switch
Group 25: Relays, Fuses, Solenoids, and Switches
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
General Repair Procedures—Solenoids and Switches
Load Center Fuses and Relays
Replace Starting Aid Solenoid
Replace Electro-Hydraulic Shift Valve Solenoids
Replace Park Brake Release Solenoid
Replace Sensors and Solenoids AutoPowr™ / IVT™ Transmission
Replace PTO Solenoid
Replace Engine Oil Pressure Switch
Replace Transmission Manifold Electrical Switches
Replace Cab Door Light Switch
Replace Starting Aid Switch
Replace Ignition Switch
Replace Seat Raise/Lower Switch
Replace Heated Seat Switch
Replace Operator Presence Seat Switch
Replace Brake Light Switch
Replace Hydraulic Oil Filter Restriction Switch
Replace Hydraulic Clean-Oil Level Switch
Replace A/C Dual Pressure Switch
Replace A/C Deicing Switch
Replace Manual A/C Blower Motor Resistor
Group 30: Monitoring Systems and Sensors
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
General Information—Monitoring Systems
Replace Steering Column Module
Control Units Identification
Replace Control Units
Replace Engine Coolant Temperature Sensor
Replace Engine Coolant Level Sensor
Replace Engine Coolant Loss Sensor
Replace Engine Crank Speed Sensor
Replace Fuel Level Sensor
Replace Track Position Sensor
Replace Hitch Position Sensor
Replace Draft Sensing Sensor
Group 35: Armrest Control
List of References
Replace CommandARM™ Assembly
Replace Armrest Control Unit (ACU)
Replace Engine Speed Control
Replace Transmission Control
Replace SCV Control Lever
Replace Hitch Control
Replace Rear PTO Switch
Replace ITEC Sequence Switch
Replace Resume Switch
Group 40: Implement and Accessory Connectors
List of References
Replace Seven-Terminal Outlet Socket
Replace GreenStar™ Terminal Connector
Replace Auxiliary Power Strip
Replace Three-Pin Accessory Outlet
Replace Three-Pin Accessory Outlet—Storage Box
Group 45: Convenience and Accessory Components
List of References
Replace Wiper Motors
Replace Circulation Blower Motor
Replace Heating, Ventilating, and Air Conditioning (HVAC) Pressurizer Blower Motor
Replace Windshield Washer Pumps
Remove Radio and Speakers
Section 50: PowerShift Transmission
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Remove Transmission
Install Transmission
Remove Scavenge Pump
Install Scavenge Pump
Group 05: Miscellaneous Repair
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Replace Input Shaft Front Seal—PST
Replace Auxiliary Drive Pulley—PST
Replace Transmission Input Shaft Rear Seal—PST
Group 10: Transmission
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
General Repair Procedures—Power Shift Transmission
Clutch Cover Plate Orientation
Install Transmission Onto Repair Stand
Cross-Sectional View—Transmission Assembly
Disassemble Transmission
Exploded View—Manifold Valves
Manifold and Valves
Cleaning Procedures—Manifold, Rear Cover, and Valves
Remove and Install Electrohydraulic Valves
Inspect and Clean Electrohydraulic Valves
Dissemble and Assemble Manifold
Disassemble and Assemble Transmission Rear Cover
Cross-Sectional View—Transmission Input Shaft
Disassemble Input Shaft
Assemble Input Shaft Gear/Clutch Assemblies
Assemble Input Shaft
Cross-Sectional View—Transmission Countershaft
Disassemble Countershaft
Assemble Countershaft Gear/Clutch Assemblies
Assemble Countershaft
Cross-Sectional View—Transmission Output Shaft Assembly
Service Output Shaft Check Valves
Disassemble Output Shaft Assembly
Disassemble, Inspect, and Assemble Planetary Carrier
Inspect Clutch Disks
Assemble Output Shaft Assembly
Assemble Transmission
Remove Transmission From Repair Stand
Section 51: AutoPowr/IVT Tranmission
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Remove Transmission
Install Transmission
Remove Scavenge Pump
Install Scavenge Pump
Group 05: General Repair Procedures
List of References
Essential, Recommended, and Fabricated Tools
Other Material
General Repair Procedures—Transmission
Hydrostatic Module Replacement
Group 15: In Tractor Repair
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Replace Input Shaft Front Seal
Replace Auxiliary Drive Shaft Seal
Synchronizer/Shift Assembly Repair—In Chassis
Group 20: Transmission Repair
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Install Transmission Onto Repair Stand
Disassemble Transmission
Exploded View—Valve Manifold
Repair Valve Manifold
Repair Synchronizer
Cross Sectional View—C1/C2 Assembly
Repair C1-C2 Shift Assembly
Repair Accumulator
Exploded View—Hydrostatic Module Assembly
Multi-Function Valves
Test Multi-Function Valves
Hydrostatic Module Loop Flush Valve
Repair Hydrostatic Module Assembly
Exploded View—Reverse Brake
Repair Reverse Brake Housing
Cross Sectional View—High-Low Clutch Assembly
Repair High-Low Clutch Assembly
Cross Sectional View—Planetary Input Assembly
Repair Planetary Input
Exploded View—Planetary Assembly
Repair Planetary Assembly
Cross Sectional View—Park Brake
Repair Park Brake
Repair Bearing Carrier Assembly
Repair Scavenge Pump
Group 30: Assemble Transmission
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Install PTO Drive Gear
Install Bearing Cups
Install CU Idler
Install Planetary Input Gears
Install Synchronizer
Install Front Cover
Install Bearing Cover
Install Planetary Ring Gear and RU Idler
Install Hydrostatic Assembly
Install Planetary Assembly
Install Reverse Brake and High-Low Clutch Assembly
Install Transmission Output Shaft
Install Rear Cover
Install Manifold
Install Scavenge Pump
Service Hydrostatic Jumper Tubes
Adjust Bearings
Install Auxiliary Drive Shaft
Clutch Element Leak Check
Section 56: Drive Systems
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Remove Rear Axle Assembly
Install Rear Axle Assembly
Remove Final Drive Assembly
Install Final Drive Assembly
Group 05: Rear Axle Assembly
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Remove Input Gears
Disassemble and Assemble Input Shaft/Gear Assembly
Disassemble and Assemble Steering Pump Drive Gear
Disassemble and Assemble Integrated Hydraulic Pump Drive Gear
Disassemble and Assemble Idler Gear
Install Input Gears
Adjust Input Shaft Bearing Preload
Remove and Install Pump Drive Housing
Cross-Sectional View—Spiral Bevel Pinion Shaft
Disassemble and Recondition Spiral Bevel Pinion Shaft
Assemble and Install Spiral Bevel Pinion Shaft
Cross-Sectional View—Spiral Bevel Ring Gear Assembly
Remove and Recondition Spiral Bevel Ring Gear Assembly
Install Spiral Bevel Ring Gear Assembly
Side Quill Adjustment Information
Adjust Carrier Assembly Bearing Preload
Adjust Spiral Bevel Ring Gear Backlash
Group 10: Final Drives
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Disassemble Axle Assembly
Assemble Axle Assembly and Determine Shim Pack
Preload Shim Pack Example and Worksheet
Remove, Recondition, Assemble Brakes
Group 15: PTO
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Cross-Sectional View—PTO Clutch Assembly
Remove PTO Clutch
Recondition PTO Clutch
Install PTO Clutch
Remove and Install PTO Output Housing Assembly
Cross-Sectional View—PTO Output Housing Assembly
Recondition PTO Output Housing
Group 20: Steering Gears
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Remove Steering Planetary, Ring Gear, and Sun Gear
Recondition Steering Planetary
Install Steering Planetary, Ring Gear, and Sun Gear
Remove, Recondition, and Install Steering Idler Gears
Remove, Recondition, and Install Steering Motor Output Gear
Remove, Recondition, and Install Cross Shaft Gear Assembly
Group 25: Mid-Frame Drive Shafts
List of References
Other Material
Specifications
Cross-Sectional View—Mid-Frame Drive Shafts
Remove and Install Drive Shafts
Section 60: Steering and Brakes
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools
Specifications
Remove and Install Steering Pump
Remove and Install Steering Motor (—907100)
Remove and Install Steering Motor (907101—)
Remove and Install Loop Override Valve (907101—)
Flush Steering System
Repair Steering Motor
Group 05: Steering Column
List of References
Specifications
Remove and Install Control Support
Repair Steering Column
Group 10: Steering Wheel Position Input Assembly
List of References
Specifications
Remove and Install Steering Wheel Position Input Assembly
Repair Steering Wheel Position Input Assembly
Group 15: Steering Pump
List of References
Essential, Recommended, and Fabricated Tools
Specifications
Exploded View—Steering Charge Pump and Pump Control
Disassemble, Inspect, and Assemble Steering Charge Pump
Disassemble, Inspect, Assemble Displacement Control Valve
Exploded View—Steering Pump
Disassemble, Inspect, and Assemble Hydraulic Steering Pump
Repair Loop Override Valve (907101—)
Group 25: Brakes
List of References
Essential, Recommended, and Fabricated Tools
Specifications
General Repair Procedures—Brakes
Remove and Install Brake Rod
Remove and Install Brake Valve
Repair Brake Valve (—907100)
Repair Brake Valve (907101—)
Remove and Install Priority and Load Sense Manifold (907101—)
Repair Priority and Load Sense Manifold (907101—)
Remove and Install Secondary Brake and Steering Control Manifold (907101—)
Repair Secondary Brake and Steering Control Manifold (907101—)
Remove and Install Primary and Secondary Brake Manifold (907101—)
Remove and Install Backup Pump (907101—)
Remove and Install Park Pump Off Manifold (907101—)
Repair Park Pump Off Manifold (907101—)
Remove and Install Secondary Brake Valve (—907100)
Repair Secondary Brake Valve (—907100)
Bleed Brakes
Check Brakes
Manually Release IVT™ Park Brake (—907100)
Manually Release IVT™ Park Brake (907101—)
Manually Release PST Park Brake (—907100)
Manually Release PST Park Brake (907101—)
Group 30: Hydraulic Trailer Brake
List of References
Specifications
Hydraulic Trailer Brake System
Remove and Install Hydraulic Trailer Brake Valve
Section 70: Hydraulics
Group 00: Component Removal and Installation
List of References
Essential, Recommended, and Fabricated Tools
Specifications
Remove and Install Integrated Hydraulic Pump
Remove and Install Transmission Pump
Remove and Install Hitch-SCV Valve Stack
Remove and Install Hitch Frame
Group 05: Hydraulic System Repair and Cleanup
List of References
Essential, Recommended, and Fabricated Tools
Other Material
General Repair Procedures—Hydraulic Systems
Install Hydraulic Fittings
Drain Hydraulic System
Fill Hydraulic System
Group 10: Integrated Hydraulic Pump
List of References
Essential, Recommended, and Fabricated Tools
Specifications
Remove and Install Hydraulic Pump Controller
Repair Hydraulic Pump Controller
Repair Hydraulic Pump
Group 20: Hitch Valve, Selective Control Valves, and Couplers
List of References
Essential, Recommended, and Fabricated Tools
Specifications
Disassemble and Assemble Hitch-SCV Valve Stack
Service Pressure Compensator
Service Pressure Compensating Check Valve
Service Solenoid Pilot Valve
Service Spool Centering Spring Assembly
Service Electronic Control Unit
Test Surge Relief Valve
Service Surge Relief Valve
Service Shuttle Valve
Remove and Install Coupler Housing
Repair Couplers
Group 30: Hitch
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Remove and Install Lift Cylinder
Disassemble, Inspect, and Assemble Lift Cylinder
Replace Rockshaft Bushings
Repair Draft Sensing
Section 80: Miscellaneous
Group 05: Hood
List of References
Essential, Recommended, and Fabricated Tools
Specifications
Position Hood Forward
Optional Forward Hood Position
Remove and Install Hood
Remove and Install Hood Screens and Louvers
Remove and Install Hood Side Panels
Remove and Install Hood Latch
Group 10: Platform Step Assembly
List of References
Specifications
Remove and Install Platform Step Assembly
Section 90: Operator Station
Group 00: Component Removal and Installation
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Remove Cab
Install Cab
Repair Cab
Remove Inner Roof
Install Inner Roof
Group 05: Heating, Ventilating, and Air Conditioning (HVAC)
List of References
Heater Line Routing
Remove HVAC Module
Install HVAC Module
Remove and Install Heater Control Valve (Without ClimaTrak™)
Leak Test Manual Heater Control Valve
Remove and Install Heater Control Valve (With ClimaTrak™)
Remove and Install Mode Control Cable
Group 10: Air Conditioning System
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Repair Air Conditioning System—Use CTM
Hose and Tubing O-Ring Connection Torques
Discharge Air Conditioning System
Flushing, Purging, and Evacuating Information
Purge Air Conditioning System
Evacuate Air Conditioning System
Charge Air Conditioning System
Refrigerant Oil Information
Check Compressor Oil Charge
Determine Correct Refrigerant Oil Charge
Add Refrigerant Oil to System
Add Refrigerant Oil to Pressurized System
Remove and Install Compressor
Remove and Install Compressor Relief Valve
Replace Receiver-Dryer
Remove and Install Expansion Valve
Group 15: Air Suspension Seat
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Remove and Install Seat
Repair Seat Air System
Repair Seat Suspension
Repair Seat Back
Repair Seat Control Knobs
Group 25: Armrest
List of References
Remove and Install Left Hand Armrest
Group 30: Cab Door and Windshield
List of References
Specifications
Repair Cab Door Latch
Cab Door Adjustment—Step 1
Cab Door Adjustment—Step 2
Cab Door Adjustment—Step 3
Cab Door Adjustment—Step 4
Preparing Windshield Glass or Side Window For Replacement
Section 95: Track Frame and Components
Group 05: Tracks
List of References
Essential, Recommended, and Fabricated Tools
Specifications
Install Support Stands
Track Tensioning and De-tensioning
Remove and Install Track
Check Track Alignment
Adjust Track Alignment
Drive Wheel And Walking Beam Settings
Adjust Track Tread Settings
Group 10: Tension Cylinder and Accumulator
List of References
Essential, Recommended and Fabricated Tools
Other Material
Specifications
Remove and Install Track Tension Cylinder
Cross-Sectional View—Track Tension Cylinder
Disassemble, Inspect, and Assemble Track Tension Cylinder
Remove and Install Tension Accumulator
Charge Tension Accumulator
Group 15: Track Frame
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Remove and Install Track Frame
Replace Walking Beam-to-Track Frame Bushing
Remove and Install Tension Link and Alignment Lever
Replace Alignment Lever Bushings
Replace Tension Link Pivot Bushings
Repair Front Idler Hubs
Repair Mid-Roller Assembly
Remove and Install Drive Hub
Repair Drive Hub
Group 20: Track Suspension
List of References
Essential, Recommended, and Fabricated Tools
Other Material
Specifications
Replace Rubber Walking Beam Bumpers
Replace Shock Absorber
Replace Air Spring
Replace Air Compressor
Remove and Install Walking Beam
Replace Swing Arm Bushings
Replace Walking Beam Pivot Bushing and Isolator Bushing
Inflate Track Air Suspension System
Section 99: Dealer Tools
Group 05: Dealer Fabricated Tools
List of References
Fabricated Tools
DFRW2—Needle Valve Test Hose Assembly
DFRW7—Differential Lifting Tool
DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses
DFRW89—Transmission Shaft and Clutch Holding Fixture
DFRW90—Transmission Support Plate
DFRW91—Guide Pins
DFRW97—Transmission Countershaft Rotation Screw
DFRW117—Transmission-Hydraulic Flusher
DFRW123—Steering Motor Bypass Hose
DFRW136—STEERING PUMP REMOVAL TOOL
DFRW144—European Narrow Rear Axle Lift Tool
DFRW168—Park Brake Solenoid Harness
DFRW210—Hole Drilled in JT07201
DFRW211—Transmission Support Plate
DFRW212 Leak Test Assembly
DFRW213—Hydraulic Trailer Brake Test / Bleed Assembly
DFRW220—Clutch Cover Removal Plate
DFRW231—Guide Pins
DFRW233—Support Bar
DFRW234—Hood Support Rod
Group 10: Essential and Recommended Tools
List of References
D01006AA Bench-Mounted Holding Fixture
D01019AA Manually Operated Hydraulic Pump
D01044AA Bushing, Bearing and Seal Driver Set
D01045AA Disk Set
D01210AA Slide Hammer Puller
D01300AA Slide Hammer Puller
D05104ST Radiator Pressure Tester
D05114ST Spanner Wrench
D05117ST Spanner Wrench
D05223ST Engine Rollover Stand
JDG-PST Power Shift Transmission Repair Kit
JDG19 Lifting Eyes
JDG135 Driver Disk (140 mm or 5-1/2 in.)
JDG141 Extraction Tool
JDG155 Electrical Repair Tool Kit
JDG236 Bearing Installer
JDG311 Bearing Cup Installer
JDG342 Driver Handle
JDG359 DEUTSCH Electrical Repair Tool Kit
JDG537 Driver Handle
JDG707 Crimping Tool
JDG708 AMP Crimping Tool
JDG751 Solenoid Removal Tool
JDG754 Spring Compressor
JDG766 Clip Removal Tool
JDG768 Pilot Pins
JDG783 Weather Pack Crimping Tool
JDG788 Seal Installer
JDG820 Flywheel Rotation Tool
JDG839 Radiator Pressure Tester Adapter
JDG849A Clutch Disk Guide
JDG850 Clutch Disk Guide Tool
JDG851 Seal Installer
JDG853A Spanner Wrench
JDG854 Spanner Wrench
JDG855 Clutch Assembly Tool
JDG857 Guide Pins
JDG861 Torque Wrench Adapter
JDG864 Park Brake Spring Compression Tool
JDG865 Crimping Tool
JDG881 Pump Drive Baffle Installer
JDG883 Bearing Retainer and Seal Installer
JDG879A Differential and Pinion Lifting Fixture
JDG909 Lifting Eyes
JDG915 Clutch Piston Installer
JDG926A Bearing Installer
JDG929 Seal Remover and Installer
JDG931 Driver Disk (178 mm or 7 in.)
JDG933 Driver Disk (137 mm or 5-3/8 in.)
JDG938 Seal Installer
JDG948 Terminal Extractor Tool
JDG983 Snap Ring Expander Tool
JDG1072 Journal Bearing Sizing Tool
JDG1076A Cone Stand and Adapter
JDG1077 Yoke Installation Tool
JDG1094 Leveling Plate
JDG1119 Rear Axle Lift Tool
JDG1120 Differential Quill Adjustment Tool
JDG1148 Adapter
JDG1149 Driver Disk 171 mm (6-3/4 in.)
JDG1182 Puller Adapter
JDG1198 Bearing Installer
JDG1258 Torque Adapter
JDG1272 Bushing-Seal Installer
JDG1353 Check Valve Removal Tool
JDG1355 Coupler Disengage Tool
JDG1371 Clutch Piston Installer Tools
JDG1413 Bearing Cone Installer
JDG1419 Lifting Bridle
JDG1423 Bearing Puller Tool Set
JDG1424 Support Block
JDG1426 Driver
JDG1427 Driver
JDG1482 Shaft Protector
JDG1505 Test Block
JDG1556 Driver Disk 229 mm (9 in.)
JDG1574 Lifting Bracket
JDG1579 Coupler Tool
JDG1606 Differential Pinion Retaining Tool
JDG1666 Park Brake Release Hand Pump Kit
JDG1727 Terminal Crimping Tool
JDG1744 Master Repair Kit
JDG1758 Seal Installer
JDG1760 Spacer Kit
JDG1761 Spanner Socket
JDG1762 MFWD Clutch Disc Guide
JDG1763 Lifting Eye
JDG1765 CU Idler Shaft Holding Tool
JDG1767 Alignment Plug
JDG1837 Driver Disk
JDG1839 Driver Disk
JDG1841 Bearing Installer
JDG1860 Seal Installer
JDG1861 Seal Installer
JDG1883 Transmission Lifting Fixture Adapter
JDG1885 STC Tools
JDG1888 Shift Valve Plug
JDG1935 Auxiliary Drive Support
JDG2046 Starter Wrench
JDG2058 Disk Guide
JDG2061 Front Adapter
JDG8092 Driver Handle
JDG10008 Jumper Tube Service Kit
JDG10041 Rear Lifting Bracket
JDG10042 Front Lifting Bracket
JDG10049 Seal Installer
JDG10145 Terminal Crimping Tool
JDG10146 Extraction Tool
JDG10198 Terminal Crimping Tool
JDG10353 DEUTSCH Crimp and Extractor Tool Set
JDG10471 Spanner Socket
JDG10472 Spanner Socket
JDG10521 Face Seal Installer
JDG10522 Face Seal Installer
JDG10539 Radiator Pressure Tester Adapter
JDG10555 Recovery/Recycling Station
JDG10577 Spiral Bevel Pinion Holding Tool
JDG10664 Relief Valve Core Removal Tool
JDG10665 Spool Centering Spring Assembly Tool
JDG10666 Pressure Compensator Removal Brush
JDG10667 Shuttle Valve Removal Tool
JDG10741 Wheel Tightening Stand
JDG10757 Rear Final Drive Bearing and Seal Installer
JDG10758 Rear Final Drive Lift Tool
JDG10759 Final Drive Support Stand
JDG10770 Planetary Rotating Tool
JDG10797 Face Seal Installer
JDG10806 Inner Axle Housing Gauge Plate
JDG10808 Rear Differential Lift Tool
JDG10856 Axle/Planetary Carrier Assembly Fixture
JDG10859 Rear Final Drive Ring Gear Lift Tool
JDG10860 Axle Planetary Carrier Rotation Tool
JDG10876 Bushing Installer
JDG10878 Bearing Installer
JDG10927 Terminal Extraction Tool
JDG10929 Track Adjustment Tool
JDG10950 Driver Disk
JDG10974 Recovery/Recycling, and Charging Station
JDG11001 Puller Adapter
JDG11002 Bearing Cup Installation Disk
JDG11016 Die Assembly
JDG11017 Crimping Tool
JDG11019 Extraction Tool
JDG11091 Two-Jaw Puller
JDG11228 Die Set
JDG11229 Die Set
JDG11230 Die Set
JDG11244 Radiator Pressure Tester Adapter
JDG11252 Front Lifting Bracket
JDG11255 Terminal Crimping Tool
JDG11258 Rear Lifting Bracket
JDG11305 MFWD Output Shaft Seal Installer
JDP-10 Bushing Installer
JDT35 Driver Disk
JT02043 Support Stands
JT02044 Support Stands
JT02051 Manifold with Gauges
JT02098 Air Conditioning Fitting Kit
JT02129 Air Conditioning Oil Injector
JT03472 Hydraulic Fitting
JT05412 Universal Pressure Test Kit
JT05420 Nitrogen Accumulator Charging Kit
JT05550 Lifting Eyebolts
JT05706 Torque Multiplier Wrench
JT05711 Nitrogen Accumulator Charging Regulator
JT05746 Portable Filter Caddy
JT07056 Service Jack
JT07115 Master Hydraulic Kit
JT07115SUP Supplemental Master Hydraulic Kit
JT07118 Two-Valve Manifold
JT07119 Test Hose
JT07122 Splitting Stand
JT07122-1 Splitting Stands
JT07122-7 Upright Supports
JT07195B Technician’s Electrical Repair Kit
JT07201A Transmission Lifting Fixture
JT07202 Transmission Shaft Lifting Fixture
JT07203 Transmission Shafts Holding Fixture
JT07204A Transmission Support Plate
JT07205 Rear Cover Lifting Tool
JT07206 Clutch Lifting Tool
JT07210 Manifold Lifting Bracket
JT07211 Rear Differential Support Stands
JT07321 Rear Support Wheels
JT07323 Rear Dolly Adapters
JT07336 Lift Sling
RE164261 Track Charging Hose
John Deere Tractors 8310RT, 8335RT, 8360RT Repair Service Manual (TM110519)
