Complete service repair manual for John Deere Tractors 5080G, 5090G, 5090GH, 5080GV, 5090GV, 5100GV, 5080GF, 5090GF, 5100GF (Worldwide), with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

John Deere Tractors 5080G, 5090G, 5090GH, 5080GV, 5090GV, 5100GV, 5080GF, 5090GF, 5100GF workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM402519 - John Deere Tractors 5080G, 5080GF, 5080GV, 5090GH, 5100GF, 5100GV, 5090G, 5090GV, 5090GF Technical Manual (Repair).PDF

Total Pages: 1,363 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
Foreword
   Safety
      Safety Measures
   General Information
      Specifications
      Tune-Up
      Predelivery Inspection
   Engine
      Removal and Installation of Engine Components
   Fuel and Air Intake Systems
      Speed Control Linkage
      Fuel System
      Air Intake System
   Electrical System
      Battery, Starter Motor, and Alternator
      Switches and Sensors
   Transmission
      Removal and Installation of Power Train Components
      Clutch
      Hi-Lo Clutch (24/24-Speed Transmission)
      Transmission
   24/12-Speed Transmission
      Removal and Installation of Components - 24/12-Speed Transmission
      Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission
   Drive Systems
      Component Removal and Installation
      Front-Wheel Drive Clutch - Transmission
      Differential
      Final Drives
      Power Take-Off
      Transmission Housing - Sensors
   Steering and Brake Systems
      Steering System
      Brake System
   Hydraulic System
      Hydraulic Pump and Filter
      Hitch
      Three-Point Hitch
      Selective Control Valves
   Miscellaneous
      Removal and Installation of Components
      Front Axle
      Front and Rear Wheels
      Trailer Mounting and Swinging Drawbar
      Fenders
   Operator's Cab and Open Operator's Station
      Remove and Install Operator's Cab/Open Operator's Station
      Controls and Instruments
      Air-Conditioning System
      Heating System
      Operator's Cab
      Open Operator's Station
      Operator's Seat
   Special Tools
      Special Tools (Dealer-Fabricated)
      Special Tools (Available as Spare Parts)

tm402519 - 5080G-5090G, 5090GH,5080GV-5100GV and5080GF-5100GF TractorsRepair

Table of Contents

Foreword

Section 05: Safety

Group 05: Safety Measures

Recognize Safety Information

Understand Signal Words

“Important” - Information

”Note” Information

Follow Safety Instructions

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service Cooling System Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Avoid Heating Near Pressurized Fluid Lines

Remove Paint Before Welding or Heating

Use Proper Tools

Dispose of Waste Properly

Use Safety Lights and Devices

Practice Safe Maintenance

Service Front-Wheel Drive Tractor Safely

Live With Safety

Section 10: General Information

Group 05: Specifications

Summary of References - Specifications

Engine

Transmission

Front-Wheel Drive Clutch

Hydraulic System

Electrical System

Capacities

Sound Level

Fuel System

Brakes

Three-Point Hitch

Loads and Weights

Towable Loads

Shipping Weights

Maximum Permissible Axle Loads and Total Weights

Load Capacity of Tires

Load Capacity of Tires With Front Loader

Observe Rear Wheel Tread Width Limitations

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Diesel Fuel

Handling and Storing Diesel Fuel

Do Not Use Galvanized Containers

Fill Fuel Tank

Diesel Engine Break-In Oil

Diesel Engine Oil

Transmission and Hydraulic Oil

Front-Wheel Drive Axle and Rear Drop Axle Oil

Grease

Oil Filters

Lubricant Storage

Mixing of Lubricants

Diesel Engine Coolant

Operating in Warm Temperature Climates

Alternative and Synthetic Lubricants

Serial Number Plates

Product Identification Number Location

Engine Serial Number

Fuel Injection Pump Serial Number Location

Power Steering Valve Serial Number Location

Air-Conditioning Compressor Serial Number Location

Transmission Serial Number Location

Front Axle (2WD) Serial Number Location

Front-Wheel Drive Serial Number

Group 10: Tune-Up

Summary of References - Tune-Up

Using High-Pressure Washers

Preliminary engine test

Clean Radiator and Oil Cooler

Clean Air-Conditioning System Condenser

Check Hoses and Hose Clamps

Clean Engine Crankcase Vent Tube

Clean the Dust Unloading Valve

Engine Air Filter

Cleaning the Primary Filter Element

Cleaning a Dusty Element

Secondary (Safety) Element

Clean Cab Air Filters

Check Belt Wear and Tension

Check Engine Oil Level

Check Brake System Oil Level

Check Coolant Level

Check Transmission/Hydraulic System Oil Level

Check the Fuel Filter

Bleed Fuel System

Adjust Hand Throttle

Starting Motor

Battery - Checking Specific Gravity

Check Neutral Start System

Check Setting of Head Lights and Work Lights

Check Lights

Final Engine Check

Tractor Operation Check

Group 15: Predelivery Inspection

Predelivery Inspection

Section 20: Engine

Group 00: Removal and Installation of Engine Components

Summary of References - Remove and Install Engine Components

Engine Repair

Specifications

Remove Engine

Install Engine

Water Pump Repair

Remove and Inspect Radiator

Install Radiator

Remove, Inspect and Install Charge Air Cooler and Oil Cooler

Replace Thermostat

Section 30: Fuel and Air Intake Systems

Group 05: Speed Control Linkage

Summary of References - Speed Control Linkage

Adjust Hand Throttle Lever and Accelerator Pedal

Recondition Hand Throttle Lever and Accelerator Pedal

Group 10: Fuel System

Fuel System - Summary of References

Injection Pump, Nozzle and Governor Repair

Drain Fuel Tank

Remove, Inspect and Install Fuel Tank (Standard Tractors)

Remove, Inspect and Install Fuel Tank (F and V Tractors)

Remove, Inspect and Install Fuel Tank Protection

Replace Fuel Filter

Remove and Install Fuel Filter Assembly

Replace Fuel Transfer Pump

Bleed Fuel System

Group 15: Air Intake System

Summary of References - Air Intake System

Turbocharger Repair

Remove and Install the Air Cleaner Element

Remove and Install Air Intake Hoses

Section 40: Electrical System

Group 05: Battery, Starter Motor, and Alternator

Battery, Starter Motor and Alternator - Summary of References

Starting Motor Repair

Disconnect Battery

Connect Battery

Remove Battery

Install Battery

Remove and Install Battery (Standard Tractors)

Remove and Install Battery (F and V Tractors)

Remove and Install Starter Motor

Alternator/Regulator Repair

Replace Alternator/Regulator

Check Belt Wear and Tension

Group 10: Switches and Sensors

Summary of References - Switches and Sensors

Replace Air Filter Restriction Switch B02

Replace Fuel Level Sensor B03

Replace Engine Oil Pressure Switch B04

Replace Park Brake Switch B05

Replace Transmission Speed Sensor B06

Replace PTO Speed Selection Switch B07/A

Replace PTO Speed Selection Switch B07/B

Replace PTO Safety Switch B08

Replace Air-Conditioning Pressure Switch B15

Replace Neutral Start Switch B36

Replace Coolant Temperature Sensor B56

Replace Brake Oil Level Sensor B69

Replace Engine Speed Sensor B72

Replace Brake Pedal Switches B112

Replace Thermostat B150

Replace Resistor B151

Replace Position Sensor B200 (EHS II)

Replace Draft Sensor B201 (EHS II)

Replace Pressostat B304

Replace Main Switch S01

Replace Light/Horn Switch S09

Replace PTO Mode Switch S21/A (Independent PTO)

Replace PTO Mode Switch S21/B (Ground Drive PTO)

Replace Hazard Warning Light Switch S106

Replace Raise Limit Switch S200 (EHS II)

Replace Fuel Shut-Off Solenoid Valve Y13

Replace Dashboard

Replace Instrument Panel

Section 50: Transmission

Group 00: Removal and Installation of Power Train Components

Remove and Install Power Train Components - Summary of References

Remove and Install Power Train Components - Specifications

Separate Engine from Clutch Housing

Install Engine on Clutch Housing

Separate Clutch Housing from Transmission

Install Clutch Housing on Transmission

Separate Clutch Housing from Transmission - not for 24/12 Speed Transmission

Install Clutch Housing on Transmission - not for 24/12 Speed Transmission

Replace Clutch Housing Seal - 12/12 Speed Transmission

Replace Clutch Housing Seal - 24/24 Speed Transmission

Group 05: Clutch

Summary of References - Clutch

Specifications

Inspect and Repair Clutch Pedal and Linkage

Remove and Install Clutch Assembly

Disassemble and Inspect Clutch Assembly

Assemble Clutch Assembly

Traction Clutch Finger Adjustment

PTO Clutch Finger Adjustment

Remove and Inspect Clutch Release Mechanism

Install Clutch Release Mechanism

Group 10: Hi-Lo Clutch (24/24-Speed Transmission)

Summary of References - Hi-Lo Clutch (24/24-Speed Transmission)

Specifications

Remove and Inspect Mechanical Hi-Lo Drive

Install Mechanical Hi-Lo Drive

Disassemble, Inspect and Assemble Mechanical Hi-Lo Shift Shaft Assembly

Disassemble, Inspect and Assemble Mechanical Hi-Lo Synchronizer

Disassemble, Inspect and Assemble Mechanical Hi-Lo Drive Shaft

Disassemble, Inspect and Assemble Mechanical Hi-Lo Reduction Shaft

Inspect and Repair Mechanical Hi-Lo Shift Lever

Seal Ring Replacement of Hydraulic Hi-Lo Clutch Drive Shaft

Remove and Inspect Hydraulic Hi-Lo Clutch Assembly

Install Hydraulic Hi-Lo Clutch Assembly

Disassemble, Inspect and Assemble Hydraulic Hi-Lo Clutch

Disassemble, Inspect and Assemble Hydraulic Hi-Lo Drive Shaft

Group 20: Transmission

Transmission - Summary of References

Transmission - Specifications

Remove and Install Transmission

Inspect and Repair Gear and Range Shift Levers

Remove, Inspect and Install Range Shaft

Range Shaft End Play Adjustment

Remove, Inspect and Install Primary and Reverse Shafts

Primary Shaft End Play Adjustment

Remove, Inspect and Install Pinion Shaft

Pinion Shaft Cone Point Adjustment

Pinion Bearing Preload Adjustment

Remove, Inspect and Install Secondary Shaft

Secondary Shaft End Play Adjustment

Section 51: 24/12-Speed Transmission

Group 00: Removal and Installation of Components - 24/12-Speed Transmission

Removal and Installation of Components - 24/12-Speed Transmission, Summary of References

Removal and Installation of Components - 24/12-Speed Transmission, Specifications

Removal and Installation of Components - 24/12-Speed Transmission, Special Tools

Separate Clutch Housing from Transmission - 24/12-Speed Transmission

Install Clutch Housing on Transmission - 24/12-Speed Transmission

Guide of Forward High Clutch Drive Shaft and Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission

Remove Guide of Forward High Clutch Drive Shaft - 24/12-Speed Transmission

Replace Seal Rings of Forward High Clutch Drive Shaft - 24/12-Speed Transmission

Install Guide of Forward High Clutch Drive Shaft - 24/12-Speed Transmission

Remove Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission

Replace Seal Rings of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission

Install Cover of Forward Low/Reverse Clutch Drive Shaft - 24/12-Speed Transmission

Remove Air Pump - 24/12-Speed Transmission

Install Air Pump - 24/12-Speed Transmission

Group 15: Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission

Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission, Summary of References

Electro-Hydraulic Forward High/Low and Reverse Clutch - 24/12-Speed Transmission, Specifications

Remove Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly - 24/12-Speed Transmission

Install Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly - 24/12-Speed Transmission

Disassemble, Inspect and Assemble Electro-Hydraulic Forward High Clutch - 24/12-Speed Transmission

Disassemble, Inspect and Assemble Electro-Hydraulic Forward Low Clutch - 24/12-Speed Transmission

Disassemble, Inspect and Assemble Electro-Hydraulic Reverse Clutch - 24/12-Speed Transmission

Remove Secondary Shaft Assembly - 24/12-Speed Transmission

Disassemble, Inspect and Assemble Secondary Shaft Assembly - 24/12-Speed Transmission

Install Secondary Shaft Assembly - 24/12-Speed Transmission

Remove Drive Shaft Assembly - 24/12-Speed Transmission

Replace Clutch Housing Seal - 24/12-Speed Transmission

Disassemble, Inspect and Assemble Drive Shaft Assembly - 24/12-Speed Transmission

Install Drive Shaft Assembly - 24/12-Speed Transmission

Section 56: Drive Systems

Group 00: Component Removal and Installation

Drive Systems - Component Removal and Installation, Summary of References

Specifications

Remove and Install Front-Wheel Drive Clutch

Remove and Install Differential Assembly

Remove and Install Final Drive Assembly

Remove Rear PTO Cover

Install Rear PTO Cover

Group 15: Front-Wheel Drive Clutch - Transmission

Summary of References - Front-Wheel Drive Clutch

Specifications

Disassemble and Inspect Front-Wheel Drive Clutch - Hydraulically Operated

Front-Wheel Drive Clutch Cross Section — Hydraulic Operated

Assemble Front-Wheel Drive Clutch - Hydraulically Operated

Disassemble and Inspect Front-Wheel Drive Clutch - Mechanically Operated

Front-Wheel Drive Clutch Cross Section — Mechanically Operated

Assemble Front-Wheel Drive Clutch - Mechanically Operated

Group 20: Differential

Summary of References - Differential

Essential Tools

Service Equipment and Tools

Specifications

Disassemble, Inspect and Assemble Four Pinion Differential Assembly

Four Pinion Differential Backlash Adjustment

Four Pinion Differential Bearing Preload Adjustment

Inspect and Repair Differential Lock Pedal and Linkage

Inspect and Repair Hydraulic Differential Lock and Linkage

Remove, Inspect and Install Differential Lock Assembly

Group 25: Final Drives

Summary of References - Final Drives

Specifications

Remove and Inspect Planetary Drive Assembly

Install Planetary Drive Assembly

Remove, Inspect and Install Axle Shaft Assembly (Standard Tractors)

Remove, Inspect and Install Axle Shaft Assembly (V Tractors)

Remove, Inspect and Install Axle Shaft Assembly (F Tractors)

Disassemble, Inspect and Assemble Gears and Shafts of Final Drive (HighCrop Tractors)

Group 30: Power Take-Off

Power Take-Off - Summary of References

Power Take-Off - Special Tools

Inspect and Repair Rear PTO Clutch Lever and Linkage

Remove, Inspect and Install Hydraulic PTO Clutch Cylinder Assembly

Inspect and Repair Rear PTO Engagement Lever and Linkage

Disassemble, Inspect and Assemble PTO Shift Leverage Assembly

Disassemble, Inspect and Assemble Rear PTO Engagement Control

Disassemble, Inspect and Assemble Rear PTO Drive Shaft Assembly

Disassemble, Inspect and Assemble Rear PTO Engagement Sleeve

Remove and Install Rear PTO Drive Shaft

Disassemble Electro-Hydraulic Rear PTO Cover

Assemble Electro-Hydraulic Rear PTO Cover

Disassemble Electro-Hydraulic Rear PTO Clutch Drive Shaft

Assemble Electro-Hydraulic Rear PTO Clutch Drive Shaft

Remove Electro-Hydraulic Rear PTO Drive Shaft

Disassemble Electro-Hydraulic Rear PTO Drive Shaft

Assemble Electro-Hydraulic Rear PTO Drive Shaft

Install Electro-Hydraulic Rear PTO Drive Shaft

Remove Electro-Hydraulic Rear PTO Input Shaft

Disassemble and Assemble Electro-Hydraulic Rear PTO Input Shaft

Install Electro-Hydraulic Rear PTO Input Shaft

Remove Electro-Hydraulic Rear PTO Brake

Disassemble Electro-Hydraulic Rear PTO Brake

Assemble Electro-Hydraulic Rear PTO Brake

Install Electro-Hydraulic Rear PTO Brake

Group 35: Transmission Housing - Sensors

Remove, Inspect and Install Housing Sensors

Section 60: Steering and Brake Systems

Group 05: Steering System

Summary of References - Steering System

Specifications

Remove and Install Steering Column and Valve

Disassemble and Inspect Steering Valve

Assemble Steering Valve

Remove and Install Steering Cylinder

Remove and Install Steering Cylinder (Two-Wheel Drive F and V Tractors)

Remove and Install Steering Cylinder (Two-Wheel Drive HighCrop Tractors)

Disassemble, Inspect and Assemble Steering Cylinder

Disassemble, Inspect and Assemble Steering Cylinder (F and V Tractors)

Disassemble, Inspect and Assemble Steering Cylinder (Two-Wheel Drive HighCrop Tractors)

Remove, Inspect and Install Tie Rod Assembly (Standard Tractors)

Remove, Inspect and Install Tie Rod Assembly (F and V Tractors)

Remove, Inspect and Install Tie Rod Assembly (Two-Wheel Drive HighCrop Tractors)

Inspect and Replace Steering Hydraulic Lines

Group 10: Brake System

Summary of References - Brake System

Specifications

Change Brake System Oil

Remove and Install Brake Cylinders and Pedals

Disassemble and Inspect Brake Pedals

Brake Cylinders Cross Section

Remove and Inspect Brakes

Install Brakes

Trailer Brake Valve System Components

Remove and Install Trailer Brake Valve

Disassemble and Inspect Trailer Brake Valve

Inspect and Replace Brake Hydraulic Lines

Remove, Inspect and Install Hydraulic Actuator

Remove, Inspect and Install Brake Linkage

Remove, Inspect and Install Park Brake Lever

Remove, Inspect and Install Park Brake Linkage

Section 70: Hydraulic System

Group 05: Hydraulic Pump and Filter

Summary of References - Hydraulic Pump and Filter

Specifications

Remove and Install Hydraulic Pump

Remove and Install Third Hydraulic Pump (If Equipped)

Remove Hydraulic Pump External Components

Disassemble and Inspect Hydraulic Pump

Assemble Hydraulic Pump

Install Hydraulic Pump External Components

Remove and Install Hydraulic Filter/Manifold

Inspect and Replace Hydraulic Suction Lines

Inspect and Replace Third Hydraulic Pump Suction Lines (If Equipped)

Inspect and Replace Hydraulic Supply Lines

Inspect and Replace Third Hydraulic Pump Supply Lines (If Equipped)

Group 10: Hitch

Summary of References - Hitch

Essential Tools

Specifications

Inspect and Repair Hitch Control Lever and Linkage (Standard Tractors)

Inspect and Repair Hitch Control Lever and Linkage (F and V Tractors)

Remove, Inspect and Install Hitch Valve

Safety and Relief Valve Adjustment

Remove, Inspect and Install EHS II

Remove, Inspect and Install Draft and Position Sensing Linkage

Sensing Spring Adjustment

Remove and Install Rockshaft Assembly

Remove, Inspect and Install Lift Arms and Cylinder of Rockshaft Assembly

Remove Hitch Control Linkage (Standard Tractors)

Remove Hitch Control Linkage (F and V Tractors)

Inspect and Repair Hitch Control Linkage

Install Hitch Control Linkage (Standard Tractors)

Install Hitch Control Linkage (F and V Tractors)

Remove, Inspect and Install Draft and Position Sensing Linkage (EHS II)

Hitch Sensitivity Adjustment

Rockshaft Position Control Lever Adjustment

Rockshaft Draft Control Lever Adjustment

Distributor Control Valve Adjustment

Group 15: Three-Point Hitch

Summary of References - Three-Point Hitch

Inspect and Repair Draft Links (Standard Tractors)

Inspect and Repair Draft Links (F and V Tractors)

Inspect and Repair Adjustable Lift Link

Inspect and Repair Hydraulically Adjustable Lift Link

Inspect and Repair Center Link

Group 20: Selective Control Valves

Summary of References - Selective Control Valves

Selective Control Valve and Lever Assembly (Standard Tractors)

Selective Control Valve and Lever Assembly (F and V Tractors)

Remove and Install Selective Control Valve (SCV)

Remove and Install Selective Control Valve (SCV) - Tractors With Mid-Mounted Couplers

Disassemble, Inspect and Assemble Selective Control Valve

Disassemble, Inspect and Assemble Selective Control Valve Lever

Selective Control Valve Levers - Exploded View

Section 80: Miscellaneous

Group 00: Removal and Installation of Components

Summary of References - Removal and Installation of Components (Miscellaneous)

Specifications

Remove Hood

Install Hood

Remove and Install Front Axle - Two-Wheel Drive Standard Tractors

Remove and Install Front Axle - Two-Wheel Drive F and V Tractors

Remove and Install Front Axle - Two-Wheel Drive HighCrop Tractors

Remove, Inspect and Install Front Axle Drive Shaft

Remove and Install Front Axle - Four-Wheel Drive Standard and HighCrop Tractors

Remove and Install Front Axle - Four-Wheel Drive F and V Tractors

Group 10: Front Axle

Summary of References - Front Axle

Specifications

Inspect and Replace Pivot Pin and Bushings

Remove and Install Spindle Assembly (Standard Tractors)

Remove and Install Spindle Assembly (F and V Tractors)

Remove and Install Spindle Assembly (HighCrop Tractors)

Inspect and Replace Spindle Shaft Bushings

Inspect and Replace Front-Wheel Bearings (Standard Tractors)

Inspect and Replace Front-Wheel Bearings (F and V Tractors)

Inspect and Replace Front-Wheel Bearings (HighCrop Tractors)

Group 15: Front and Rear Wheels

Remove and Install Front or Rear Wheels

Group 20: Trailer Mounting and Swinging Drawbar

Summary of References - Trailer Mounting and Swinging Drawbar

Check the Manually - Operated Hitch (EEC Type) for Wear

Check the Manually-Operated Hitch (CUNA Type) for Wear

Check the Manually-Operated Hitch (CUNA D2 Type) for Wear

Check the Tow Hook for Wear (F and V Tractors)

Check the Swinging Drawbar for Wear

Remove Guide Rails for Height-Adjustable Trailer Hitch

Install Guide Rails for Height-Adjustable Trailer Hitch

Swinging Drawbar

Group 25: Fenders

Summary of References - Fenders

Remove and Install Fenders (Standard Tractors)

Remove and Install Fenders (F and V Cab Tractors)

Section 90: Operator's Cab and Open Operator's Station

Group 00: Remove and Install Operator's Cab/Open Operator's Station

Summary of References - Remove and Install Operator's Cab/Open Operator's Station

Remove Operator's Cab

Remove Operator's Cab (Standard Tractors)

Remove Operator's Cab (F and V Tractors)

Install Operator's Cab

Install Operator's Cab (Standard Tractor)

Install Operator's Cab (F and V Tractors)

Remove Open Operator's Station

Remove Open Operator's Station (Standard Tractors)

Remove Open Operator's Station (F and V Tractors)

Install Open Operator's Station

Install Open Operator's Station (Standard Tractors)

Install Open Operator's Station (F and V Tractors)

Group 05: Controls and Instruments

Summary of References - Controls and Instruments

Remove Control Lever Moldings

Install Control Lever Moldings

Remove Instrument Panel

Install Instrument Panel

Remove and Install EHS II Control Panel

Group 15: Air-Conditioning System

Air-Conditioning System - Summary of References

Air-Conditioning System - Special Tools

Air-Conditioning System - Specifications

Torques for Tightening Refrigerant Hoses

Air-Conditioning System - Safety at Work

Storage of Refrigerant Containers

Air-Conditioning - Important

Service Work on Air-Conditioning System

Fill with Refrigerant Oil

Discharging the System

Evacuating the System

Filling With Refrigerant Oil

Filling the System

Topping Up a Partly Discharged System

Leakage Test

Replace Air-Conditioning Receiver-Drier

Remove, Inspect, and Install Air-Conditioning Condenser

Remove, Inspect and Install Air-Conditioning Compressor

Check Level in the Compressor

Air-Conditioning Evaporator - Parts

Remove and Install Air-Conditioning Evaporator

Group 20: Heating System

Summary of References - Heating System

Remove, Inspect and Install Cab Heater Valve

Remove, Inspect and Install Cab Heater Core

Remove, Inspect and Install Cab Air-Conditioning Core

Remove, Inspect and Install Blower Motor

Group 25: Operator's Cab

Summary of References - Operator's Cab

Specifications

Remove and Install Sun Visor

Remove and Install Windshield

Windshield - Exploded View

Remove and Install Lower Front Windows

Lower Front Windows - Exploded View

Remove and Install Cab Door

Remove and Install Inner Handle

Cab Door - Exploded View

Remove and Install Rear Side Cab Windows

Rear Side Cab Windows, Exploded View

Remove and Install Rear Window

Rear Window - Exploded View

Remove and Install Cab Recirculating/Fresh Air Filter

Group 30: Open Operator's Station

Summary of References - Open Operator's Station

Remove and Install 4-post ROPS

Remove and Install 2-post ROPS (Standard Tractors)

Remove and Install 2-post ROPS (F and V Tractors)

Group 35: Operator's Seat

Remove and Install Operator's Seat and Support

Section 99: Special Tools

Group 05: Special Tools (Dealer-Fabricated)

Summary of References — Dealer-Manufactured Tools

Adapter

Cone Point Adjustment Tools

Draft Control Adjusting Tool

Seal Ring Replacement Kit - Tool 1

Seal Ring Replacement Kit - Tool 2

Group 10: Special Tools (Available as Spare Parts)

Summary of References - Special Tools and Test Equipment

D01019AA - Single-Speed Hydraulic Hand Pump Assembly

D01072AA - Bushing, Bearing, and Seal Driver Set

D01210AA - Slide Hammer Puller

FKM10436 - Oil Injector

FKM10443 - Charging Valve

FKM10475 - Adjusting Tool

JDE83 - Flywheel Turning Tool

JDG19 - Lifting Eyes

JDG1337 - Clutch Repair Fixture

JDG1375 - Clutch Finger Height Gauge

JDG10974EU - Air-Conditioning Service Unit

KJD10447 - Oil Seal Installer

KJD10494 - Tensioning Tool

KJD10567 - Lifting Device for Operator's Cab

KJD119029 - Bearing Cup Driver

KJD119034 - Seal Ring Driver

KJD119183 - Cover Installation Tool

KJD677629 - Final Drive Assembly Removal Tool

KJD715004 - Bearing Cone Driver

KJD715082 - Bearing Cone Driver

KJD715093 - Bearing Cone Driver

KJD715243 - Bearing Cone Driver

KJD715583 - Bearing Cup Driver

KJD715600 - Bearing Cup Driver

KJD715665 - Bushing Driver

KJD715667 - Bushing Driver

KJD715668 - Seal Driver

KJD715669 - Bearing Cup Driver

KJD10570 - Safety Equipment (Air-Conditioning Service)

KJD10571 - Protective Cover for Air-Conditioning Service Unit

KJD10572 - Standard Flushing Kit (Air-Conditioning Service)

KJD10573 - UV Contrast Agent (Air-Conditioning Service)

KJD10574 - Hose Extensions (2.5 m) (Air-Conditioning Service)

KJD10575 - PAG Oil (Air-Conditioning Service)

KJD10576UV - Lamp and Safety Goggles (Air-Conditioning Service)

KJD10577 - Filter/Receiver-Drier Cartridge for Air-Conditioning Service Unit

KJD715800 - Dummy Pinion Shaft

KJD715801 - Plug Driver

KJD715802 - Bearing Driver

KJD715804 - Seal Driver

KJD715805 - Alignment Tool

KJD715808 - Bearing Cup Driver

KJD715810 - Dummy Differential Assembly

KJD715815 - Pin Installation Tool

KJD715821 - Bearing Driver and Alignment Tool

KJD715824 - Seal Ring Driver

KJD715825 - Bearing Driver

KJD715826 - Seal Ring Driver

KJD715827 - Bearing Cup Driver

KJD715829 - Bushing Driver

KJD715830 - Bearing Driver and Alignment Tool

KJD715836 - Seal Ring Driver

KJD715837 - Bearing Driver

KJD715838 - Bearing Driver

KJD715843 - Bearing Driver

KJD715844 - Bearing Cup Driver

KJD715845 - Shaft Installation Tool

KJD715848 - Bearing and Gear Assembly Driver

KJD715887 - Seal Ring Replacement Kit - Tool 2

KJD715888 - Seal Ring Replacement Kit - Tool 1

KJD716105 - Spacer

KJD716106 - Seal Driver

KJD716107 - Seal Driver

KJD716108 - Bearing Driver

KJD716110 - Bearing Support Driver

KJD716111 - Bearing Driver

KJD716133 - Seal Ring Driver

KJD716134 - Seal Ring Driver

KJD716138 - Bushing Driver

KJD716139 - Bearing Driver

KJD716140 - Bearing Driver

KJD716143 - Bearing Driver

KJD716144 - Alignment Tool

KJD716156 - Bearing Cone Driver

KJD716157 - Bearing Driver

KJD716170 - Seal Ring Driver

KJD716171 - Bearing Cone Driver

KJD716202 - Shaft Holding Tool

KJD716211 - Bearing Driver

KJD716216 - Seal Ring Driver

KJD716217 - Bushing Driver

KJD716218 - Seal Ring Driver

KJD716219 - Bearing Driver

KJD716220 - Seal Ring Driver

KJD716300 - Bushing Driver

KJD716302 - Bearing Cup Driver

KJD716303 - Bearing Cup Driver

KJD716304 - Seal Driver

KJD716305 - Bushing Driver

OTC7062A - Holder