John Deere Tractors 954, 1104, 1204, 1354, 1404, 6095B, 6110B, 6120B, 6135B, 6140B Diagnostic Service Technical Manual (TM701819)
Complete Diagnosis and Tests Service manual with Electrical Wiring Diagrams for John Deere 2WD or MFWD Tractors JD954, 6095B, JD1104, 6110B, JD1204, JD1354 and 6135B (Stage III Tractors), with workshop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere Tractors JD954, 6095B, JD1104, 6110B, JD1204, JD1354, 6135B workshop Operation and Tests manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm701819 - JD954, 6095B, JD1104, 6110B, JD1204-A, 6120B,JD1354-A, 6135B, JD1404-A, and 6140B Tractors Diagnosis and Tests Technical Manual.pdf
tm701819 - JD954, 6095B, JD1104, 6110B, JD1204-A, 6120B,JD1354-A, 6135B, JD1404-A, and 6140B Tractors Diagnosis and Tests Technical Manual.epub
Total Pages: 1,642 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Tractor Specifications
Serial Number Locations
Diagnostic and Testing Procedures
General References
Diagnostic Trouble Codes
TCU Code Diagnostics
ECU Code Diagnostics
ICC Code Diagnostics
Observable Symptoms
Engines
Fuel and Air
Electrical
Power Train Symptoms
Drive System Symptoms
Brake System Symptoms
Hydraulic System Symptoms
Steering System Symptoms
Engine
General Information
Test Procedures and Adjustments
Cooling System
Component Information
Fuel and Air
General Information
Fuel and Air Theory of Operation
Component Information
Electrical System
General Information
Tests and Adjustments
Theory of Operation
Wiring Schematics
Control Units
General References
Tests and Adjustments
TCU
ECU
ICC
Power Train
General Information
Test Procedures and Adjustments
Dry Traction Clutch Diagnostics
Wet Traction Clutch Diagnostics
Collar Shift Transmission Diagnostics
Top Shaft Synchronized (TSS) Transmission Diagnostics
Component Information
Drive System
General Information
MFWD Diagnostics
Power Take Off (PTO) Diagnostics
Differential and Final Drive Diagnostics
Component Information
Brakes
General Information
Test Procedures and Adjustments
Brake System Diagnostics
Component Information
Hydraulics
General References
Hydraulic Calibrations, Preliminary Checks and Operational Checks
Hydraulic Theory of Operation
Mechanical Hitch Theory of Operation
Mid-Mount SCV Theory of Operation
Rear SCV Theory of Operation
Hydraulic Trailer Brake Theory of Operation
Hydraulic Schematics
Hydraulic Component and Connector Information
Hydraulic Tests and Adjustments
Steering
General Information
Test Procedures and Adjustments
Steering System Diagnostics
Component Information
Operator’s Station
General Information
Test and Adjustment Procedures
Air Conditioning and Heating Diagnostics
Component Location
Service Tools
General References
Dealer Fabricated Tools
Service Tools and Kits
TABLE OF CONTENTS....1
Section 210: General....28
Group 05: Safety....28
Recognize Safety Information....33
Understand Signal Words....34
Follow Safety Instructions....35
Prepare for Emergencies....36
Wear Protective Clothing....37
Protect Against Noise....38
Handle Fuel Safely—Avoid Fires....39
Handle Starting Fluid Safely....40
Fire Prevention....41
In Case of Fire....42
Avoid Static Electricity Risk When Refueling....43
Keep ROPS Installed Properly....45
Use Foldable ROPS and Seat Belt Properly....46
Stay Clear of Rotating Drivelines....47
Use Steps and Handholds Correctly....49
Read Operator’s Manuals for ISOBUS Controllers....50
Use Seat Belt Properly....51
Operating the Tractor Safely....52
Avoid Backover Accidents....54
Limited Use in Forestry Operation....55
Operating the Loader Tractor Safely....56
Keep Riders Off Machine....57
Instructional Seat....58
Use Safety Lights and Devices....59
Transport Towed Equipment at Safe Speeds....60
Use Caution on Slopes, Uneven Terrain, and Rough Ground....62
Freeing a Mired Machine....63
Avoid Contact with Agricultural Chemicals....64
Handle Agricultural Chemicals Safely....65
Handling Batteries Safely....67
Avoid Heating Near Pressurized Fluid Lines....459
Remove Paint Before Welding or Heating....70
Handle Electronic Components and Brackets Safely....71
Practice Safe Maintenance....72
Avoid Hot Exhaust....74
Clean Exhaust Filter Safely....75
Work In Ventilated Area....78
Support Machine Properly....79
Prevent Machine Runaway....80
Park Machine Safely....81
Transport Tractor Safely....82
Service Cooling System Safely....444
Service Accumulator Systems Safely....84
Service Tires Safely....85
Service Front-Wheel Drive Tractor Safely....86
Tightening Wheel Retaining Bolts/Nuts....87
Avoid High-Pressure Fluids....88
Do Not Open High-Pressure Fuel System....89
Store Attachments Safely....90
Decommissioning — Proper Recycling and Disposal of Fluids and Components....91
Work in Clean Area....92
Service Machines Safely....93
Illuminate Work Area Safely....460
Use Proper Lifting Equipment....95
Construct Dealer-Made Tools Safely....96
Use Proper Tools....97
Group 10: Tractor Specifications....29
Machine Specifications (JD954, JD1104, JD1204-A, JD1354-A, and JD1404-A Tractors)....100
Machine Specifications (6095B, 6110B, 6120B, 6135B, and 6140B Tractors)....102
Machine Dimensions and Weights (JD954, JD1104, JD1204-A, JD1354-A, and JD1404-A Tractors)....105
Machine Dimensions and Weights (6095B, 6110B, 6120B, 6135B, and 6140B Tractors)....107
Ground Speeds (JD954, JD1104, JD1204-A, JD1354-A, and JD1404-A Tractors)....109
Ground Speeds (6095B, 6110B, 6120B, 6135B, and 6140B Tractors)....113
Tightening Torque of Important Component Fasteners....117
Metric Bolt and Screw Torque Values....118
Unified Inch Bolt and Screw Torque Values....120
Sealants and Adhesives Cross-Reference Chart....122
How To Dispense/Apply/Assemble Gasket Sealants....124
Face Seal Fittings Assembly and Installation—All Pressure Applications....125
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications....126
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications....128
Metric Face Seal Fitting Torque Chart—High Pressure Applications....130
SAE Face Seal Fitting Torque Chart—High Pressure Applications....132
Group 15: Serial Number Locations....30
Serial Numbers....135
Identification Plates....136
Record Tractor/Environment Information Serial Number....137
Record MFWD Front Axle Serial Number....138
Record Engine Serial Number....139
Record Transmission Serial Number....140
Group 20: Diagnostic and Testing Procedures....30
General Troubleshooting Information....143
Group 25: General References....30
Bolt and Cap Screw Torque Values....146
Glossary of Terms....147
Wiring Diagram and Schematic Information....713
Electrical Schematic Symbols....152
Reading Wiring Schematics and Diagrams....155
Visually Inspect Electrical System....159
Seven-Step Electrical Procedure....160
Using a Probe Light....163
Circuit Types....165
Circuit Malfunctions....505
Troubleshooting Circuit Malfunctions....505
Understanding Electrical vs. Electronic Circuits....175
Intermittent Electronic Problems....178
Relay Circuit Types....182
Using a Digital Multimeter....195
Troubleshooting Unresolved Problems....197
Section 211: Diagnostic Trouble Codes....198
Group CCU: CCU Code Diagnostics (JohnDeere Engine)....198
CCU - Non-Tractor CCU Codes....198
CCU 000096.03 - Fuel Level Sensor Circuit Fault....198
CCU 000096.04 - Fuel Level Sensor Circuit Fault....198
CCU 000161.02 - Reverse Sun Gear Speed Fault....198
CCU 000237.02 - VIN Security Data Conflict....198
CCU 000237.14 - VIN Security Not Enabled....198
CCU 000237.31 - VIN Security Messages Missing....198
CCU 000628.02 - CCU EOL Data Checksum Error....198
CCU 000629.12 - CCU Control Unit Fault....198
CCU 000630.14 - Rear PTO Configuration Invalid....198
CCU 001638.00 - Hydraulic Oil Temperature Very Hot....198
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High....198
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low....198
CCU 001638.16 - Hydraulic Oil Temperature High....198
CCU 001883.00 - Rear PTO Overspeed....198
CCU 001883.01 - Rear PTO Underspeed....198
CCU 002818.31 - Operator Presence Switch Not Activated....198
CCU 003509.03 - Sensor Supply Voltage Out of Range High....198
CCU 003509.04 - Sensor Supply Voltage Out of Range Low....198
CCU 521155.05 - PTO Lube Solenoid Circuit Fault....198
CCU 521155.06 - PTO Lube Solenoid Circuit Fault....198
CCU 523316.04 - CCU Switched Supply Voltage Low....198
CCU 523839.02 - Hand Brake Switch Conflict....198
CCU 523908.02 - Rear PTO External Switch Conflict....198
CCU 524037.02 - MFWD Switch Circuit Fault....198
CCU 524223.03 - Differential Lock Circuit Voltage High....198
CCU 524224.14 - PTO Switch Voltage Mismatch....198
CCU 524235.05 - MFWD Solenoid Circuit Fault....198
CCU 524252.05 - Rear PTO Solenoid Circuit Fault....198
CCU 524255.31 - Rear Remote PTO Enabled....198
CCU 600006.31 - Default DTC....198
Group ECU(1): ECU Code Diagnostics (JohnDeere Engine)....199
ECU - Non-Tractor ECU Codes....333
ECU 000084.31 - ECU Calculated Vehicle Speed and CAN bus Vehicle Speed Mismatch....199
ECU 000152.12 - Control Unit Fault....199
ECU 000152.14 - Control Unit Fault....199
ECU 000152.16 - Control Unit Fault....199
ECU 000237.02 - VIN Security Data Invalid....199
ECU 000237.13 - VIN Option Code Security Data Conflict....199
ECU 000237.31 - VIN Security Data Missing....199
ECU 000695.19 - Unapproved Engine Speed Request....199
ECU 000876.05 - Air Conditioner Compressor Clutch Circuit Open....199
ECU 000876.06 - Air Conditioner Compressor Clutch Circuit Short To Ground....199
ECU 001069.31 - Tire Size Error....199
ECU 001110.31 - Engine Protection Shutdown....199
ECU 001351.05 - Air Brake Compressor Clutch Open Circuit....199
ECU 001351.06 - Air Brake Compressor Clutch Short To Ground....199
ECU 001550.05 - Air Conditioner Compressor Clutch Under-Current....199
ECU 001550.06 - Air Conditioner Compressor Clutch Over-Current....199
ECU 003353.31 - Alternator Not Charging With Engine Running....199
ECU 003695.03 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Battery....199
ECU 003695.04 - Diesel Particulate Filter Regeneration Inhibit Switch Shorted To Ground....199
ECU 003695.05 - Diesel Particulate Filter Regeneration Inhibit Switch Circuit Open....199
ECU 003695.13 - Diesel Particulate Filter Regeneration Inhibit Switch Out Of Calibration....199
ECU 003695.14 - Diesel Particulate Filter Regeneration Special Instructions....199
ECU 003696.03 - Diesel Particulate Filter Regeneration Force Switch Shorted To Battery....199
ECU 003696.04 - Diesel Particulate Filter Regeneration Force Switch Shorted To Ground....199
ECU 003696.05 - Diesel Particulate Filter Regeneration Force Switch Current Low....199
ECU 003711.14 - Exhaust Temperature Management Failure Special Instructions....199
ECU 003711.31 - DOC Inlet Temperature Not Reached During ETM....199
ECU 523744.09 - Air Conditioner Compressor Clutch Status Message Missing....199
ECU 524225.31 - Engine Start Protection Bypass Detected....199
Group ECU(2): ECU Code Diagnostics (Supplier Engine)....199
ECU - Non-Tractor ECU Codes....333
Group ICC: ICC Code Diagnostics (JohnDeere Engine)....200
ICC - Non-Tractor ICC Codes....200
ICC 000237.02 - VIN Security Data Conflict....200
ICC 000237.31 - VIN Security Messages Missing....200
ICC 000628.12 - ICC Programming Fault....200
ICC 000630.02 - ICC Calibration Fault/Data Invalid....200
ICC 002818.31 - Operator Presence Switch Not Activated....200
ICC 600006.31 - Default DTC....200
Group PTR: PTR Code Diagnostics....200
PTR 000070.14 - Park Brake Switch....200
PTR 000084.07 - Excessive Wheel Speed Detected During Calibration....200
PTR 000158.01 - System Switched Voltage Low....200
PTR 000162.02 - High/Low Switch Circuit Conflict....200
PTR 000162.31 - High/Low Switch Stuck....200
PTR 000190.18 - Engine Speed Missing During Shift....200
PTR 000191.00 - Transmission Overspeed During Calibration....200
PTR 000191.17 - Top Shaft Speed Too Low....200
PTR 000598.02 - Clutch Switch Open With Pedal Up....200
PTR 000598.03 - Clutch Switch Signal Failed Low....200
PTR 000598.04 - Clutch Switch Signal Failed Low....200
PTR 000628.02 - EOL Check Sum Error....200
PTR 000629.12 - PTR Control Unit Fault....200
PTR 000630.13 - Tractor Model Out Of Range/Transmission Calibration Value High....200
PTR 000630.14 - Tractor Model Out Of Range/Transmission Calibration Value High....200
PTR 000752.03 - Power Shuttle Potentiometer Input Voltage High....200
PTR 000752.04 - Power Shuttle Potentiometer Input Voltage Low....200
PTR 000761.00 - Transmission Forward Range Pressure High....200
PTR 000761.03 - Transmission Forward Range Sensor Voltage High....200
PTR 000761.04 - Transmission Forward Range Sensor Voltage Low....200
PTR 000761.31 - Transmission Forward Range Pressure Circuit Fault....200
PTR 000763.00 - Transmission Reverse Range Pressure High....200
PTR 000763.03 - Transmission Reverse Range Sensor Voltage High....200
PTR 000763.04 - Transmission Forward Range Sensor Voltage Low....200
PTR 000763.31 - Transmission Reverse Range Pressure Circuit Fault....201
PTR 001504.10 - Seat Switch Closed Too Long....201
PTR 002820.31 - Operator Not Present During Shift....201
PTR 003509.03 - PTR Sensor Supply Voltage High....201
PTR 003509.04 - PTR Sensor Supply Voltage Low....201
PTR 521233.05 - High Valve Driver Fault....201
PTR 521234.05 - Low Valve Driver Fault....201
PTR 521235.05 - Reverse Valve Driver Fault....201
PTR 521237.00 - Transmission Forward High Clutch Pressure High....201
PTR 521237.03 - Transmission Forward High Sensor Voltage High....201
PTR 521237.04 - Transmission Forward High Sensor Voltage Low....201
PTR 521237.31 - Transmission Forward High Pressure Circuit Fault....201
PTR 521238.00 - Transmission Forward Low Clutch Pressure High....201
PTR 521238.03 - Transmission Forward Low Sensor Voltage High....201
PTR 521238.04 - Transmission Forward Low Sensor Voltage Low....201
PTR 521238.31 - Transmission Forward Low Pressure Circuit Fault....201
PTR 523953.02 - Speed Control Lever Sensor Circuit Conflict....201
PTR 523959.31 - No Wheel Speed While in Gear....201
PTR 523966.31 - Come Home Mode Switch Not Working....201
PTR 524020.31 - Reverser in Gear at Power-Up....201
PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault....201
PTR 524160.02 - Not Valid Neutral/Not Neutral Switch....201
PTR 524173.02 - Clutch Pedal Compare Error....201
PTR 524173.14 - Sync Lever Shift Without Clutch Pedal Engaged....201
PTR 524173.15 - Clutch Pedal Voltage High....201
PTR 524173.16 - Both Clutch Pedals Voltage High....201
PTR 524173.17 - Clutch Pedal Voltage Low....201
PTR 524173.18 - Both Clutch Pedals Voltage Low....201
PTR 524230.05 - Enable Valve Driver Fault....201
PTR 524230.07 - Enable Valve Stuck....201
PTR 524234.03 - Pressure Sensor Voltage High....201
PTR 524234.04 - Pressure Sensor Voltage Low....201
PTR 524254.03 - Transmission Enable Valve Power High....201
PTR 524254.04 - Transmission Enable Valve Power Low....202
PTR 524282.31 - Shuttle Shift Prevented Due to High Ground Speed....202
PTR 600006.31 - Default DTC....202
Section 212: Observable Symptoms....415
Group 20: Engines....415
Engine Problems....415
Group 30: Fuel and Air....415
Fuel and Air Problems....415
Group 40: Electrical....415
Electrical Problems....415
Group 250: Power Train Symptoms....423
Power Train Symptoms....423
Group 255: Drive System Symptoms....425
Drive System Symptoms....425
Group 260: Brake System Symptoms....415
Brake System Diagnostics....1349
Group 270: Hydraulic System Symptoms....429
Hydraulic System Symptoms....429
Group 280: Steering System Symptoms....415
Steering System Diagnostics....431
Section 220: Engine....432
Group 05: General Information....1549
Engine Repair—Use Component Technical Manual....434
Engine Specifications....435
Group 10: Test Procedures and Adjustments....432
Engine Test Procedures and Adjustments....438
Engine Performance Testing....439
Performance Variables....441
Group 15: Cooling System....432
Service Cooling System Safely....444
Engine Cooling System....445
Group 20: Component Information....1542
Engine Component Information (Deere Engine)....450
Engine Component Information (Supplier Engine)....454
Section 230: Fuel and Air....456
Group 05: General Information....1549
Fuel and Air General Information....1549
Avoid Heating Near Pressurized Fluid Lines....459
Illuminate Work Area Safely....460
Group 15: Fuel and Air Theory of Operation....456
Fuel System Operation (Deere Engine)....462
Air System Operation (Deere Engine)....463
Fuel System Operation (Supplier Engine)....465
Air System Operation (Supplier Engine)....466
Group 20: Component Information....1542
Fuel and Air Component Information....1542
Section 240: Electrical System....478
Group 05A: General Information....1549
General Information....1549
Circuit Malfunctions....505
Troubleshooting Unresolved Electrical/Electronic Problems....508
Group 15A: Tests and Adjustments....478
Starting Circuit Test....512
Battery Inspection Test....515
Charging System Test....520
Warning Lights Circuit Test....638
Turn Signal Lights Circuit Test....640
Brake Lights Circuit Test....643
Engine Speed Sensor Circuit Test....646
Engine Oil Pressure Switch Circuit Test....534
Air Filter Restriction Switch Circuit Test....537
Fuel Level Sensor Circuit Test....540
Engine Coolant Temperature Sensor Circuit Test....649
Front Work Light Circuit Test....652
Beacon Light Circuit Test....550
License Light Circuit Test....552
Rear Work Light Circuit Test....655
High/Low Beam Light Circuit Test....658
Radio and Dome Light Circuit Test....661
HVAC Circuit Test....564
Rear EH PTO Switch Circuit Test....572
High/Low Shifter Switch Circuit Test....574
Wiper System Circuit Test....666
Horn Circuit Test....580
Key Switch Control Circuit Test....669
Clutch Disengaged Switch Circuit Test....585
Clutch Enable Proportional Valve Circuit Test....588
Forward Solenoid Circuit Test (Wet Clutch)....592
Connector Test....594
Diode Test....599
Fuse Test....602
Light Test....604
Miscellaneous Component Test....606
Motor Test....608
Pump Test....610
Relay Test....612
Resistor Test....615
Sensor Test....617
A/C Compressor Circuit Test....620
Open Circuit Load Test....622
Group 15B: Tests and Adjustments (Supplier Engine)....479
Starting Circuit Test (Supplier Engine)....628
Battery Inspection Test (Supplier Engine)....631
Charging System Test (Supplier Engine)....636
Warning Lights Circuit Test....638
Turn Signal Lights Circuit Test....640
Brake Lights Circuit Test....643
Engine Speed Sensor Circuit Test....646
Engine Coolant Temperature Sensor Circuit Test....649
Front Work Light Circuit Test....652
Rear Work Light Circuit Test....655
High/Low Beam Light Circuit Test....658
Dome Light Circuit Test....661
HVAC Circuit Test (Supplier Engine)....663
Wiper System Circuit Test....666
Key Switch Control Circuit Test....669
Group 20: Theory of Operation....479
Starting System Operation....672
Charging System Operation....673
Lighting System Operation—Turn Signals....674
Lighting System Operation—Warning Lights....675
Lighting System Operation—Tail Lights....676
Lighting System Operation—Headlights....677
Work Light and Beacon Light Operation....678
Instrument Cluster Operation—Tachometer/Hour Meter....679
Instrument Cluster Operation—Fuel Gauge....680
Instrument Cluster Operation—Coolant Temperature Gauge....681
PTO Warning System Operation....682
Air Filter Restriction Indicator Operation....683
Accessory Power Operation....684
Blower Motor Operation....685
Front Wiper/Washer Operation....686
Rear Wiper/Washer Operation....687
Group 25A: Wiring Schematics....480
Functional Schematics Listing....689
Schematic Information....713
Component identification and location Table....714
SE1- Starting Motor, Charging Circuit, Starting Aid, and Fuel Preheater....693
SE3A - Neutral Start (Dry Clutch), SE3B - Neutral Start (Wet Clutch)....694
SE4A - Instrument Cluster (Dry Clutch), SE4B - Instrument Cluster (Wet Clutch)....695
SE5 - Spare, SE6 - Light Switch, Headlight, Pressure Gauge Light, and License, SE7 - Spare, SE8 - Spare....696
SE9A - Turn Signal Switch, Hazard Switch, Brake Switch (CIS and China option), SE9B - Turn Signal Switch, Hazard Switch, Tail Lights (China base)....698
SE10 - Tailer Connector, SE11 - Work Lights....699
SE12 - Low-Cost AC (Option)....700
SE13 - Horn, Dome Lamp, Beacon Light, Power Outlet, Radio, and ID Sign Light, SE14 - Heater Only (option for China)....701
SE15 - HVAC System (option), SE16 - Windshield Wiper System....703
SE17A - Transmission Control Unit (For Wet Clutch 24×8)....704
SE17B - Transmission Control Unit (For Wet Clutch 24×12)....705
SE18A - Engine Control Unit (4 CYL)....706
SE18B - Engine Control Unit (6 CYL)....707
SE19 - Service ADVISOR , SE20 - LCG (Option)....708
SE21 - Light Switch, Headlight, Horn (blinker lever), SE22 - Hazard Switch, Flasher, Turning Lights, Tail Lights (blinker lever), SE23 - Work Lights (blinker lever), SE24 - Three Pole Outlet....709
Group 25B: Wiring Schematics (Supplier Engine)....480
Functional Schematics Listing (Supplier Engine)....712
Schematic Information....713
Component identification and location Table....714
SE1- Starting Motor, Alternator, Charging Circuit; SE2 - Instrumentation....716
SE3 - Light Switch, Headlight; SE4 - Work Light....717
SE5 - Tail, Stop, Position, and Turning Lamps; SE6 - Dome Lamp, Horn, and Power Outlet....718
SE7 - Windshield Wiper and Fan; SE8 - EGR....719
SE9 - Engine Control Unit....720
SE10 - HVAC (Option)....721
Group 30: Wiring Harness Routing....481
Tractor Wiring Harness Replacement....723
Front Console Wiring Harness (Deere Engine, Wet Clutch)....724
Front Console Wiring Harness (Deere Engine, Dry Clutch)....727
Engine Wiring Harness (Deere Engine)....730
Engine Wiring Harness (Supplier Engine)....733
Rear Wiring Harness (Deere Engine, Wet Clutch)....734
Rear Wiring Harness (Deere Engine, Dry Clutch)....738
Rear and Front Console Wiring Harness (Deere Engine, Dry Clutch, without AC, 95 HP Engine, China and JDA Marketing)....742
Rear and Front Console Wiring Harness (Supplier Engine)....744
Roof Wiring Harness (Deere Engine)....746
Roof Wiring Harness (Supplier Engine)....749
Group 35: Electrical Components and Connectors (Front Console)....481
S01 Key Switch....754
S06 Brake Switch....757
K01 Starter Relay....759
B17 Hand Throttle....761
M07 Front Wiper Motor....763
Instrument Cluster J4 (Wet Clutch)....765
Instrument Cluster J4 (Dry Clutch)....767
Instrument Cluster J2 (Wet Clutch)....770
Instrument Cluster J2 (Dry Clutch)....772
Instrument Cluster J1 (Wet Clutch)....775
Instrument Cluster J1 (Dry Clutch)....777
Instrument Cluster J3 (Wet Clutch)....780
CAN Terminator....782
S15 Front Wiper Switch....784
S10 Rear Work Light Switch....786
S05 High/Low Beam Switch....788
S07 Hazard Warning Switch....790
S04 Light Switch....792
S08 Turn Light Switch....794
S24 Clutch Pedal....796
Engine Harness Connector (Wet Clutch)....798
Engine Harness Connector (Dry Clutch)....801
Fuse Harness Connector....804
S16 Rear Wiper Switch....807
S09 Front Work Light Switch....809
S11 Horn Switch....811
Rear Harness Connector 1 (Wet Clutch)....813
Rear Harness Connector 1 (Dry Clutch)....815
Rear Harness Connector 2 (Wet Clutch)....817
Rear Harness Connector 3 (Wet Clutch)....819
Rear Harness Connector 3 (Dry Clutch)....821
Section 245: Control Units....823
Group 05: General References....823
Electro-Hydraulic Controller General Information....1549
Performance monitor General Operation....833
Access Control Unit Addresses....877
Recall, Record, and Clear Codes....843
Address 223-251 — General Control Unit Data....845
Diagnostic Trouble Code Listing....847
CCU Code List....848
ECU Code List....850
ICC Code List....873
PTR Code List....874
Control Unit Addresses....877
CCU Address List....878
ECU Address List....880
ICC Address List....881
PTR Address List....883
Programming Control Units....885
CAN Network Voltage Checks....892
CAN Communication System Theory of Operation....895
VIN Security Fault Diagnosis....897
CAN System Diagnosis....823
Group 15: Tests and Adjustments....823
Electro-Hydraulic Controller Switched Supply Voltage and Ground Test....902
Electro-Hydraulic Controller Unswitched Supply Voltage and Ground Test....903
EHC—Electrohydraulic Control Unit Test....905
Group CCU: CCU....823
Chassis Control Unit (CCU) Configuration and Calibration....909
CCU—Fuel Level Sensor Circuit Test....910
CCU—Rear PTO Speed Sensor Circuit Test....912
CCU—Hydraulic Oil Temperature Sensor Circuit Test....914
CCU—Secondary Brake Switch Circuit Test....916
CCU—Remote PTO Enable Switch Circuit Test....918
CCU—Differential Lock Switch Circuit Test....920
CCU—MFWD Solenoid Circuit Test....925
CCU—MFWD Solenoid Circuit Test....925
CCU—Rear PTO Solenoid Circuit Test....927
CCU 000 — Initial Address (display device picture)....929
CCU 001 — Recall Trouble Codes....930
CCU 002 — CCU System Beep Mode with Speed Sensors....931
CCU 003 — System Beep Mode Without Speed Sensors....934
CCU 004 — Switched Supply Voltage....936
CCU 005 — Rear PTO Speed Signal Status....937
CCU 006 — Primary Wheel Speed Signal Status....938
CCU 007 — Rear PTO Switch Status....939
CCU 008 — Engine Speed Signal Status....940
CCU 010 — Hydraulic Oil Temperature Sensor Voltage....941
CCU 012 — Rear PTO Remote Enable/Remote Fender Switch Status....942
CCU 013 — Fuel Sender Sensor Voltage....943
CCU 014 — Fuel Sender Resistance....944
CCU 015 — Sensor Reference Voltage Status....945
CCU 024 — Secondary HandBrake/Brake Pedal Switch Status....946
CCU 025 — MFWD Switch Status....947
CCU 050 — CCU Unswitched Supply Voltage....948
CCU 051 — Sensor Reference Voltage....949
CCU 052 — Hydraulic Oil Temperature....950
CCU 054 — Fuel Level Percent Remaining....951
CCU 055 — Primary Wheel Speed....952
CCU 058 — Rear PTO Speed....953
CCU 059 — Engine Speed....954
CCU 063 — Differential Drive Shaft Speed....955
CCU 064 — Engine Oil Pressure Switch Status....956
CCU 065 — Engine Coolant Temperature....957
CCU 066 — Engine Coolant Temperature Sensor Voltage....958
CCU 071 — Engine Type....959
CCU 072 — Reverse Sun Gear Speed....960
CCU 103 — MFWD Configuration....961
CCU 104 — Rear PTO Configuration 1....962
CCU 105 — Rear PTO Configuration 2....963
CCU 109 — PTO Starting Current....964
CCU 111 — Rear Tire Rolling Circumference....965
CCU 116 — Differential Lock Switch....967
CCU 120 — Rear PTO Solenoid Current....968
CCU 130 — Secondary Handbrake Configuration....969
CCU 134 — Engine Hours Display/Input....970
CCU 135 — Engine Function Configuration....971
CCU 180 — EHC TLA Configuration....972
CCU 223-251 — General Control Unit Data....973
CCU - Beep Mode Test With Speed Sensors....974
CCU - Beep Mode Test Without Speed Sensors....977
Group ECU: ECU....825
Engine Control Unit (ECU) Address List....979
Group ICC: ICC....825
Instrument Cluster Control Unit (ICC) Configuration and Calibration....983
ICC 000 — Initial Address....986
ICC 001 — Recall Diagnostic Codes....987
ICC 002 — ICU System Beep Model....988
ICC 005 — Switch Status....990
ICC 006 — Indicator Status....992
ICC 010 — Fuel Level Sender Voltage....994
ICC 020 — Units Selection....995
ICC 021 — Auto Clear DTC Hours....996
ICC 022 — Backlight Dimming Percentage....997
ICC 023 — Activate Backlight....998
ICC 024 — Enable Air Filter Restriction HW Input....999
ICC 025 — Enable Battery Charge HW Input....1000
ICC 026 — Enable PTO Speed Display....1001
ICC 027 — Enable HI/LO Transmission Gear Display....1002
ICC 028 — Enable Wheel Speed Display....1003
ICC 029 — Enable PTO HW Input....1004
ICC 030 — Enable MFWD HW Input....1005
ICC 031 — Revert to Hours Status....1006
ICC 032 — ICC FLASH Rate #1....1007
ICC 033 — ICC FLASH Rate #2....1008
ICC 036 — Engine Coolant Warning Level....1009
ICC 037 — Engine Coolant Stop Level....1010
ICC 040 — Fuel Gauge Configuration....1011
ICC 041 — Resistance Versus Fuel Level Gauge Constant #1....1012
ICC 042 — Resistance Versus Fuel Level Gauge Constant #2....1013
ICC 043 — Resistance Versus Fuel Level Gauge Constant #3....1014
ICC 044 — Resistance Versus Fuel Level Gauge Constant #4....1015
ICC 045 — Resistance Versus Fuel Level Gauge Constant #5....1016
ICC 046 — Resistance Versus Fuel Level Gauge Constant #6....1017
ICC 047 — Resistance Versus Fuel Level Gauge Constant #7....1018
ICC 048 — Resistance Versus Fuel Level Gauge Constant #8....1019
ICC 049 — Resistance Versus Fuel Level Gauge Constant #9....1020
ICC 050 — Enable Seat HW Input....1021
ICC 051 — Enable Park Brake HW....1022
ICC 052 — Enable Diagnostic Fuse Input....1023
ICC 053 — Enable EIC....1024
ICC 055 — PTO Engagement Icon Status....1025
ICC 056 — Park Brake Icon Status....1026
ICC 057 — Enable RPTO Beeper....1027
ICC 058 — Display Region Setting....1028
ICC 225-246 — General Control Unit Data....1029
Group PTR: PTR....826
Power Train Reverser (PTR) Control Unit Calibration....1039
Power Train Reverser (PTR) Control Unit Configuration and Calibration....1048
PTR—High/Low Shifter Switch Circuit Test....1051
PTR—High/Low Shifter Switch Circuit Test....1051
PTR—Top Shaft Speed Sensor Circuit Test....1053
PTR—Power Shuttle Control Circuit Test....1055
PTR—Clutch Pedal Switch Circuit Test....1058
PTR—Forward Neutral Reverse (FNR) Switch Circuit Test....1060
PTR—Clutch Pedal Position Circuit Test....1062
PTR—Clutch Enable Pressure Sensor Circuit Test....1065
PTR—Transmission Forward Solenoid Circuit Test (High)....1068
PTR—Transmission Forward Solenoid Circuit Test (Low)....1072
PTR—Transmission Reverse Solenoid Circuit Test....1074
PTR—Speed Lever Neutral Switch Circuit Test....1076
PTR—Park Switch Circuit Test....1078
PTR—Clutch Enable Solenoid Circuit Test....1080
PTR—Start Signal Circuit Test....1082
PTR 000 — Initial Address....1084
PTR 001 — Recall Trouble Codes....1085
PTR 002 — PTR System Beep Mode....1086
PTR 003 — PTR System Beep Mode With Speed Frequencies....1088
PTR 004 — Engine and Countershaft Speed Sensor Status....1091
PTR 005 — Come Home, Trans Enable, Clutch Pedal Switch, and Seat Switch Status....1093
PTR 006 — Forward, Neutral, Not Neutral, and Reverse Switch Status....1095
PTR 007 — Speed Lever Neutral, High, Low, and Park Switch Status....1096
PTR 008 — Trans Enable Relay, High, Low, and Reverse Driver Command....1097
PTR 009 — High, Low, and Reverse Driver Status....1099
PTR 010 — Trans Enable Solenoid Current....1100
PTR 011 — Power Shuttle Input Voltage....1101
PTR 012 — Trans Enable Pressure Sensor Voltage....1102
PTR 013 — Clutch Pedal Potentiometer Channel A Voltage....1104
PTR 014 — Clutch Pedal Potentiometer Channel B Voltage....1105
PTR 017 — Forward High Clutch Pressure Sensor Voltage....1106
PTR 018 — Forward Low Clutch Pressure Sensor Voltage....1107
PTR 019 — Reverse Clutch Pressure Sensor Voltage....1108
PTR 027 — High Clutch Valve Current....1109
PTR 028 — Low Clutch Valve Current....1110
PTR 029 — Reverse Clutch Valve Current....1111
PTR 032 — Clutch Pedal Position....1112
PTR 034 — Trans Enable Actual Pressure....1113
PTR 036 — Countershaft Speed....1115
PTR 037 — Forward High Clutch Pressure....1117
PTR 038 — Forward Low Clutch Pressure....1119
PTR 039 — Reverse Clutch Pressure....1121
PTR 046 — Commanded Enable Valve Current....1123
PTR 047 — Commanded High Clutch Valve Current....1124
PTR 048 — Commanded Low Clutch Valve Current....1125
PTR 049 — Commanded Reverse Clutch Valve Current....1126
PTR 050 — PTR Switched Supply Voltage....1127
PTR 051 — PTR Sensor Supply Voltage....1128
PTR 052 — Hydraulic Oil Temperature....1129
PTR 060 — Transmission Type....1130
PTR 063 — Transmission Calibration....1131
PTR 072 — Transmission Calibration Fault Identification....1136
PTR 075 — PTR Power Shuttle Setup Status....1138
PTR 079 — High Speed Shuttle Shift Limit....1139
PTR 086 — Hi/Lo Switch Setup....1140
PTR 088 — Seat Switch Polarity....1141
PTR 223-251 — General Control Unit Data....1142
PTR - Control Unit Beep Mode Test With Speed Sensors....1143
PTR - Control Unit Beep Mode Test Without Speed Sensors....1148
PTR - Control Unit Beep Mode Test Without Speed Sensors....1148
Section 250: Power Train....1149
Group 5: General Information....1549
Power Train Transmission General Information....1549
Power Train Specifications....1152
Power Train component identification and location....1155
Group 10: Test Procedures and Adjustments....1149
Transmission Lube Pressure Test (Wet Clutch)....1159
Transmission Pump Flow Test (Wet Clutch)....1161
Group 15A: Dry Traction Clutch Diagnostics....1169
Dry Traction Clutch Theory of Operation....1166
Dry Traction Clutch Diagnostics....1169
Group 15B: Wet Traction Clutch Diagnostics....1203
High/Low Clutch - Theory (24x8)....1180
HLPR Clutch - Theory (24x12)....1186
Wet Clutch Hydraulic Schematic (24x8)....1192
Hydraulic Schematic (24x12)....1193
Wet Traction Clutch Diagnostics....1203
Wet Traction Clutch Diagnostics....1203
Group 15E: Collar Shift Transmission Diagnostics....1218
Collar Shift Transmission Theory of Operation....1215
Collar Shift Transmission Diagnostics....1218
Group 15F: Top Shaft Synchronized (TSS) Transmission Diagnostics....1149
TSS Transmission Theory of Operation....1241
Lube Circuit - Theory of Operation....1257
TSS Transmission Diagnostics....1259
Group 20: Component Information....1542
Power Train Component Information....1542
Section 255: Drive System....1277
Group 05: General Information....1549
Drive Systems General Information....1549
Group 15A: MFWD Diagnostics....1277
MFWD Theory of Operation....1283
Mechanical Front Wheel Drive Overall Diagnostics....1286
Group 15B: Power Take Off (PTO) Diagnostics....1277
PTO Theory of Operation (Dry Clutch)....1297
EHPTO - Theory of Operation....1306
Rear PTO Diagnostics....1310
Group 15C: Differential and Final Drive Diagnostics....1277
Differential Theory of Operation....1317
Differential Lock Theory of Operation....1319
Final Drive Theory of Operation....1321
Differential, Differential Lock, and Final Drive Diagnostics....1322
Group 20: Component Information....1542
Drive Systems Component Information....1542
Section 260: Brakes....1333
Group 05: General Information....1549
Brake System General Information....1549
Brake Specifications....1336
Group 10: Test Procedures and Adjustments....1333
Adjust Brake Linkage and Pedal Travel....1339
Group 15: Brake System Theory of Operation....1333
Tractor Brake System Theory of Operation....1343
Air Trailer Brake Theory of Operation....1345
Brake System Diagnostics....1349
Group 20: Component Information....1542
Brake Component Information....1542
Air Trailer Brake Pump....1354
Pressure Regulation Valve Assembly....1357
Trailer Brake Control Valve....1359
Accumulator....1362
Safety Valve....1364
Section 270: Hydraulics....1366
Group 05B: General References....1366
Hydraulics - Summary of References....1371
Install Test Equipment 70-1....1374
Install Test Equipment 70-2....1375
Install Test Equipment 70-3....1376
Install Test Equipment 70-5....1377
Install Test Equipment 70-6....1378
Install Test Equipment 70-7....1379
Install Test Equipment 70-8....1381
Install Test Equipment 70-9....1383
Hydraulic Designators....1384
JIC Hydraulic Symbols....1385
Group 10AA: Hydraulic Calibrations, Preliminary Checks and Operational Checks....1366
Hydraulics - Hydraulic System Preliminary Check....1390
Hydraulics - Hydraulic System Operational Check....1392
Hydraulics - Rear Hitch System Operational Check....1396
Hydraulics - Hydraulic Trailer Brake System Operational Check....1398
Group 20AA: Hydraulic Theory of Operation....1366
Hydraulics - System Theory of Operation....1402
Hydraulics - Quick Disconnect Coupler Operation....1405
Group 20BA: Mechanical Hitch Theory of Operation....1366
Hydraulics - Hitch Control Valve Neutral Operation....1409
Hydraulics - Hitch Control Valve Raise Operation....1411
Hydraulics - Hitch Control Valve Lower Operation....1413
Hydraulics - Main Relief Valve Operation....1414
Hydraulics - Hitch Rate-of-Drop Valve Operation....1416
Hydraulics - Hitch Surge Relief Valve Operation....1417
Group 20BB: Mechanical Hitch Theory of Operation—Downforce....1366
Hydraulics - Hitch Control Valve Neutral Operation (Downforce)....1420
Hydraulics - Hitch Control Valve Raise Operation (Downforce)....1421
Hydraulics - Hitch Control Valve Lower Operation (Downforce)....1423
Hydraulics - Hitch Control Valve Float Operation....1425
Group 20CA: Mid-Mount SCV Theory of Operation....1367
Hydraulics - Dual Mid SCV Extend and Retract Operation....1428
Hydraulics - Dual Mid SCV Float Operation....1430
Hydraulics - Dual Mid SCV Neutral Operation....1432
Group 20DA: Rear SCV Theory of Operation....1367
Hydraulics - Dual Rear SCV Extend and Retract Operation....1437
Hydraulics - Dual Rear SCV Float Operation....1440
Hydraulics - Dual Rear SCV Neutral Operation....1442
Hydraulics - Triple Rear SCV Extend and Retract Operation....1445
Hydraulics - Triple Rear SCV Float Operation....1447
Hydraulics - Triple Rear SCV Neutral Operation....1449
Group 30AA: Hydraulic Schematics....1367
Hydraulics - Functional Schematic (Wet Clutch)....1455
Hydraulics - Functional Schematic (Dry Clutch)....1459
Hydraulics - Functional Schematic—Downforce (Dry Clutch)....1462
Group 40AA: Hydraulic Component and Connector Information....1367
Hydraulics - Components....1476
Group 50AA: Hydraulic Tests and Adjustments....1367
Hydraulics - Heating Hydraulic Oil....1488
Hydraulics - Hitch Cylinder Supply Pressure Test....1489
Hydraulics - Hitch Load-Sense Relief Valve Adjustment....1491
Hydraulics - Hitch Surge Relief Valve Test....1493
Hydraulics - Implement Pump Flow Test....1495
Hydraulics - Implement Relief Valve Adjustment....1498
Hydraulics - Kick-Out Detent Pressure Test....1500
Hydraulics - Main Relief Valve Test....1502
Hydraulics - SCV Leak Down Test....1505
Section 280: Steering....1507
Group 05: General Information....1549
Steering System General Information....1549
Steering System Specifications....1514
Steering System Component Identification Legend....1515
Group 10: Test Procedures and Adjustments....1507
Steering Valve Relief Test....1517
Steering Valve Leakage Test....1518
Steering Cylinder Leakage Test....1520
Steering Pump Flow Test....1521
Group 15: Steering System Diagnostics....431
Steering System Theory of Operation....1526
Steering - System Schematics....1529
Steering Operational Check....1532
Group 20: Component Information....1542
Component Information....1542
Section 290: Operator’s Station....1545
Group 05: General Information....1549
General Information....1549
Air Conditioning System Specifications....1552
Group 10: Test and Adjustment Procedures....1545
Air Conditioning System Static Pressure Test....1554
Air Conditioning System Operating Pressure Test....1555
Air Conditioning System Pressure and Leak Test....1556
Air Conditioning System Temperature Drop Test....1558
Adjust Heater Temperature Control Cable....1559
Adjust A/C Temperature Control Switch....1560
Group 15: Air Conditioning and Heating Diagnostics....1545
Operator Station - Air Conditioning System Operation....1565
Operator Station - Air Conditioning and Heating System Operation (Option)....1568
Condenser....1570
Receiver-Drier....1571
Expansion Valve....1572
Thermostat Switch....1574
Evaporator....1575
High-Low Pressure Switch....1576
Control Knobs for Heating and Cooling....1577
Air Conditioning ON-OFF Switch and Temperature Control Knob....1578
Heater Temperature Control Knob....1579
Operator Station - Heating and Ventilation Operation....1580
Air Conditioning and Heater Diagnostics....1582
Group 20: Component Location....1545
Air Conditioning and Heater Component Location....1601
Section 299: Service Tools....1606
Group 05: General References....1606
Special Tools - Summary of References....1609
Group 10: Dealer Fabricated Tools....1606
SERVICEGARD™ Tools....1611
38H1030....1612
38H1031....1613
38H1095....1614
38H1147....1615
38H1279....1616
38H1416....1617
38H5003....1618
AR52361....1619
AR94522....1620
DFRW183....1621
DFRW213....1622
RE43774....1624
RE60701....1625
Hydraulic Test Hoses....1626
Dealer Fabricated Test Equipment....1628
DFRW51—Electronic Circuit Load Tester....1629
DFRW126—Modified Tap Out Harness....1630
Group 15: Service Tools and Kits....1606
JT05470 — Universal Pressure Test Kit....1632
JT05473 — Gauge w/Quick Coupler, 35,000 kPa (350 bar) (5,000 psi)....1633
JT05685—Battery Load Tester....1634
JT05832 — Battery Load Tester....1635
JT07148—Digital Hydraulic Tester....1636
JT07253 — Infrared Temperature Gun....1637
JT05791—Digital Multimeter....1638
JT05843—Hydrometer....1639
JDG774—Solenoid Test Harness....1640
JT02153—Current Clamp-On Probe....1641
JDG10466—Flex Probe Kit....1642
John Deere Tractors 954, 1104, 1204, 1354, 1404, 6095B, 6110B, 6120B, 6135B, 6140B Diagnostic Service Technical Manual (TM701819)
