Complete service manual for John Deere 160CLC Excavator, with all the shop information to maintain, repair and rebuild like professional mechanics.

John Deere Excavator 160CLC workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM1933 - John Deere 160CLC Excavator Technical Manual (Repair).pdf
TM1933 - John Deere 160CLC Excavator Technical Manual (Repair).epub

Total Pages: 536 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
 Foreword
   Technical Information Feedback Form
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles and Suspension Systems
      Axle Shaft, Bearings, and Reduction Gears
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary Systems
      Cooling System
      External Fuel Supply Systems
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator’s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Excavator
      Buckets
      Frames
      Hydraulic System
   Swing or Pivoting System
      Mechanical Drive Elements
      Hydraulic System
   Dealer Fabricated Tools
      Dealer Fabricated Tools

tm1933 - 160CLC Excavator

Table of Contents

Foreword

Technical Information Feedback Form

Section 00: General Information

Group 0001: Safety

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Oils

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Use Special Care When Lifting Objects

Add and Operate Attachments Safely

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Group 0003: Torque Values

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Additional Metric Cap Screw Torque Values

Check Oil Lines And Fittings

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations For Flared Connections—Straight or Tapered Threads

Service Recommendations For Inch Series Four Bolt Flange Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Section 01: Tracks

Group 0130: Track System

Track Roller Repair

Track Carrier Roller Repair

Metal Face Seal Inspect

Track Shoe Remove and Install

Track Chain Repair

Broken Track Chain Repair

Sprocket Remove and Install

Front Idler Repair

Track Adjuster and Recoil Spring Repair

Track Adjuster Cylinder Disassemble and Assemble

Section 02: Axles and Suspension Systems

Group 0250: Axle Shaft, Bearings, and Reduction Gears

Propel Gearbox Repair

Group 0260: Hydraulic System

Propel Motor Repair

Propel Motor Start-Up Procedure

Rotary Manifold Repair

Section 04: Engine

Group 0400: Removal and Installation

Remove Engine

Install Engine

Engine Repair

Section 05: Engine Auxiliary Systems

Group 0510: Cooling System

Cooling Package Remove and Install

Fan, Fan Guard, and Fan Shroud Remove and Install

Fan Belt Remove and Install

Group 0560: External Fuel Supply Systems

Fuel Tank Remove and Install

Primary Fuel Filter (Water Separator) Repair

Final Fuel Filter Repair

Section 17: Frame or Supporting Structure

Group 1740: Frame Installation

Welding On Machine

Welding Repair of Major Structure

Group 1749: Chassis Weights

Counterweight Remove and Install

Section 18: Operator’s Station

Group 1800: Removal and Installation

Cab Remove and Install

Group 1810: Operator Enclosure

Windowpane and Molding Remove and Install

Bonded Windowpane Remove and Install

Sliding Window Remove and Install

Group 1821: Seat and Seat Belt

Seat Repair

Seat Belt Remove and Install

Group 1830: Heating and Air Conditioning

Refrigerant Cautions and Proper Handling

Flush and Purge Air Conditioner System

R134a Refrigerant Oil Information

R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure

Recover R134a Refrigerant

Evacuate R134a System

Charge R134a System

Compressor Remove and Install

Receiver-Dryer Remove and Install

Air Conditioner and Heater Remove and Install

Condenser Remove and Install

Section 33: Excavator

Group 3302: Buckets

Bucket Repair

Bucket Pin-Up Data

Group 3340: Frames

Bucket Link Remove and Install

Arm Remove and Install

Boom Remove and Install

Inspect Boom, Arm, and Bucket Pins, Bushings and Bosses

Bushing and Seal Remove and Install

Group 3360: Hydraulic System

Hydraulic Oil Tank Pressure Release Procedure

Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy

Hydraulic Pump Remove and Install

Hydraulic Pump Disassemble

Hydraulic Pump Assemble

Pilot Pump Disassemble and Assemble

Hydraulic Pump Regulator Repair

Hydraulic Pump Start-Up Procedure

Dampener Drive (Flex Coupling) Remove and Install (S.N. —044369 and S.N. 044416—044439)

Dampener Drive (Flex Coupling) Remove and Install (S.N. 044370—044415 and S.N. 044440— )

Pilot Filter Remove and Install

Attachment Flow Rate and Speed Sense Solenoid Repair

Pilot Pressure Regulating Valve Disassemble and Assemble

Pilot Shut-Off Valve Repair

Propel Speed and Arm Regenerative Solenoid Valve Repair

Pilot Controller Repair

Propel Pilot Controller Repair

Pilot Signal Manifold Repair

Control Valve Repair

Hydraulic Oil Tank Repair

Restriction Valve Remove and Install

Oil Cooler Bypass Valve Remove and Install

Oil Cooler Remove and Install

Boom Cylinder Remove and Install

Arm Cylinder Remove and Install

Bucket Cylinder Remove and Install

Boom, Arm, or Bucket Cylinder Disassemble and Assemble

Hydraulic Cylinder Bleed Procedure

Section 43: Swing or Pivoting System

Group 4350: Mechanical Drive Elements

Swing Gearbox Remove and Install

Swing Gearbox Disassemble and Assemble

Swing Gearbox Start-Up Procedure

Upperstructure Remove And Install

Swing Bearing Repair

Group 4360: Hydraulic System

Swing Motor and Park Brake Repair

Swing Motor Crossover Relief Valve and Make-Up Valve Repair

Swing Motor and Park Brake Start-Up Procedure

Section 99: Dealer Fabricated Tools

Group 9900: Dealer Fabricated Tools

ST4920 Track Recoil Spring Disassembly and Assembly Tool

DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool

DFT1112 Spacer

DFT1155 Propel Gearbox Bearing Nut Wrench

DFT1109 Holding Bar

Rotary Manifold Lifting Tool

DFT1089 Barrel Support

DFT1113 Guide Pin

DFT1119 Pump Support

DFT1220 Swing Gearbox Nut Spanner Wrench

John Deere 160CLC Excavator Technical Manual (Repair) - TM1933