John Deere 440E, F440E, 450E, F450E Round Balers Technical Manual (TM148319 / 005FBD402)
Complete service repair manual with Electrical Wiring Diagrams for John Deere 440E, F440E, 450E, F450E Round Balers, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
John Deere 440E, F440E, 450E, F450E Round Balers workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM148319 English - John Deere 440E and 450E Round Balers Technical Manual.pdf
tm148363 Spanish - Manual técnico de las rotoempacadoras 440E y 450E
005FBD402 English - John Deere F440E & F450E Round Balers Technical Manual.pdf
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Total Pages: 1,331 pages
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Language: English
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TABLE OF CONTENTS
005FBD402 - John Deere F440E &F450E Round Balers Technical Manual.....2
TM148319 - John Deere 440E and 450E Round Balers Repair Technical Manual.....126
TABLE OF CONTENTS.....126
Section 10: General.....145
Group 05: Safety.....145
Recognize Safety Information.....148
Understand Signal Words.....149
Handle Fluids Safely—Avoid Fires.....150
Prevent Battery Explosions.....151
Prepare for Emergencies.....152
Park Machine Safely.....153
Operate Baler Safely.....154
Protect Bystanders.....155
Service Machine Safely.....156
Support Machine Properly.....160
Wear Protective Clothing.....161
Work in Clean Area.....162
Service Machines Safely.....163
Work In Ventilated Area.....164
Illuminate Work Area Safely.....165
Replace Safety Signs.....166
Use Proper Lifting Equipment.....167
Avoid High-Pressure Fluids.....168
Remove Paint Before Welding or Heating.....169
Avoid Heating Near Pressurized Fluid Lines.....170
Service Tires Safely.....171
Practice Safe Maintenance.....172
Use Proper Tools.....173
Construct Dealer-Made Tools Safely.....174
Dispose of Waste Properly.....175
Precautions for Welding.....176
Protect Against High Pressure Spray.....178
Live With Safety.....179
Group 10: Specifications.....1076
Machine Specifications—440E and 450E.....183
Unified Inch Bolt and Screw Torque Values.....186
Metric Bolt and Screw Torque Values.....189
Service Recommendations For 37° Flare and 30° Cone Seat Connectors.....191
Group 15: General Information.....146
Machine Decal Identification.....193
Machine Description.....194
Group 20: Lubricants.....146
Grease.....197
Gear Case Oil.....198
Alternative and Synthetic Lubricants.....199
Mixing of Lubricants.....200
Lubricant Storage.....201
Perform Lubrication and Maintenance.....202
Section 20: Drive Train.....203
Group 05: General Information.....203
Drivetrain Operation.....209
Group 10: Diagnosing Malfunctions.....736
PTO Driveline Difficulties.....213
Shear Bolt Difficulties.....214
Friction Clutch Difficulties (If Equipped).....215
Gear Case Difficulties.....216
Drive Chain Difficulties.....217
Group 15: Drive Train Protection.....203
Specifications.....1076
Replace Driveline Shear Bolt.....220
Adjust PTO Friction Clutch (If Equipped).....221
Slip PTO Friction Slip Clutch (If Equipped).....223
PTO Driveline Exploded View—Friction Clutch Type.....226
Check Pickup Cam Clutch Torque (If Equipped).....228
Group 20: PTO Driveline.....203
Other Material.....897
PTO Driveline Exploded View with Plastic Shields (Shear Bolt Type).....233
Repair Shields (Shear Bolt Type).....235
Install Shield.....237
Repair U-Joint (Shear Bolt Type).....239
Repair PTO Lock-Back Collar Disconnect (Shear Bolt Type).....244
Repair PTO Lock-Back Collar Disconnect.....247
Repair PTO Constant Velocity Joint (Shear Bolt Type).....249
Disassemble and Assemble Constant Velocity Joint (Shear Bolt Type).....255
Replace Centralizer Bearing.....259
Group 25: Remove and Install Gear Case.....265
Other Material.....897
Specifications.....1076
Remove Gear Case.....263
Install Gear Case.....265
Replace Gear Case Hex Shaft.....269
Group 27: Gear Case Repair.....204
Essential or Recommended Tools.....1074
Service Equipment and Tools.....1100
Other Material.....897
Specifications.....1076
Disassemble Gear Case.....286
Gear Case Exploded View.....293
Assemble Gear Case.....295
Group 30: Roll Drives.....204
Specifications.....1076
Adjust Lower Drive Roll Chain.....312
Adjust Upper Drive Roll Chain.....313
Check Starter Roll Drive Chain.....314
Adjust Starter Roll Drive Chain.....315
Replace Starter Roll Drive Chain.....321
Remove and Install Starter Roll Sprocket.....322
Remove and Install Lower Drive Roll Sprocket.....323
Check Upper Drive Roll Sprocket Alignment.....324
Group 35: Rolls.....204
Essential or Recommended Tools.....1074
Specifications.....1076
Diagram of Rolls and Belt Routing.....331
Remove and Install Starter Roll.....332
Starter Roll End Play Adjustment.....335
Remove and Install Belt Staggering Roll.....337
Remove and Install Take-Up Arm Roll.....339
Remove and Install Front Idler Roll.....341
Remove and Install Top Idler Roll.....343
Remove and Install Auxiliary Take-Up Roll (If Equipped).....346
Remove and Install Upper Rear Gate Roll.....347
Remove and Install Lower Rear Gate Roll.....349
Remove and Install Lower Front Gate Roll.....351
Remove and Install Rear Roll of Tension Arm.....357
Remove and Install Center and Front Rolls of Tension Arm.....359
Replace Tension Arm Roll Shaft.....361
Replace Stationary Shaft Roll Bearings.....364
Remove and Install Lower Drive Roll.....367
Remove and Install Left-Hand Side Lower Drive Roll Bearing.....392
Remove and Install Right-Hand Side Lower Drive Roll Bearing.....402
Remove and Install Upper Drive Roll.....408
Install Upper Drive Roll Bearings.....415
Adjust Starter Roll Scraper (If Equipped).....423
Adjust Idler Roll Scrapers (If Equipped).....425
Group 40: Miscellaneous.....205
Service Equipment and Tools.....1100
Specifications.....1076
Adjust Lower Front Gate Roll Scraper.....429
Section 30: Hydraulics.....431
Group 05: General Information.....431
Specifications.....1076
Tensioning Valve.....435
Non-Adjustable Relief Valve.....436
Pilot-Operated Check Valve.....437
Install Inline Orifice Correctly.....438
Raise Gate with Hoist (without CoverEdge™).....439
Group 10: Diagnosing Malfunctions.....736
Diagnosing Hydraulic Malfunctions.....442
Group 15: Operation and Tests.....431
Essential or Recommended Tools.....1074
Specifications.....1076
Hydraulic System Operation.....447
Low Pressure Relief Valve Test.....452
High-Pressure Relief Valve Test—Field Test.....454
High-Pressure Relief Valve Test—Shop Test.....456
Test Tension/Gate Cylinder for Leakage.....460
Test Hydraulic Pickup Lift Cylinders for Leakage.....462
Group 20: Tensioning Valve Repair.....431
Specifications.....1076
Remove and Install Tensioning Valve.....466
Remove and Install Tensioning Valve with Options.....469
Disassemble and Assemble Tensioning Valve.....472
Check Condition of Valve Seat and Poppet.....475
Group 25: Cylinder Repair.....431
John Deere Hydraulic Cylinder Repair—Use CTM.....478
Remove and Install Gate Cylinder.....479
Remove and Install Twine Arm Cylinder (If Equipped).....482
Remove and Install Bale Ramp Cylinder (If Equipped).....483
Group 30: Hydraulic Bale Ramp (If Equipped).....431
Repair Hydraulic System with Hydraulic Bale Ramp.....487
Section 40: Twine Application (If Equipped).....489
Group 05: General Information.....489
Twine Application System Description.....573
Understanding Twine Application Terms and Settings.....492
Group 10: Diagnosing Malfunctions.....736
Twine Application Difficulties.....502
BaleTrak™ Monitor-Controller Difficulties.....510
Group 15: Twine System Adjustments.....489
Specifications.....1076
Adjust Twine Arm-to-Starter Roll, Cutter Link Support, and Twine Arm Stop.....516
Adjust Twine Cutter-to-Twine Arm.....523
Check and Adjust Twine Cutter Knife.....526
Adjust Twine Cutter Contact Tab.....529
Adjust Clearance Between Cutter Link Support and Twine Arm.....532
Adjust Twine Cutter Tension (Hydraulic Twine).....534
Adjust Twine Cutter Tension (Electric Actuator).....539
Adjust Front Twine Arm.....543
Adjust Twine Arm Distance From Right Side Sheet (Hydraulic Twine).....546
Adjust Twine Arm Distance From Right Side Sheet (Electric Actuator).....548
Adjust Twine Indicator Retaining Strap.....550
Set Twine End Distance.....551
Set Twine Spacing.....554
Group 20: Twine System Repair.....489
Specifications.....1076
Remove and Install Twine Arm Actuator.....558
Install Twine Arm Actuator, Adapter, and Pivot Assembly.....560
Install Twine Arm Stop.....563
Adjust Hydraulic Twine Arm Cylinder Initial Length.....564
Install Hydraulic Twine Arm Cylinder.....566
Section 50: CoverEdge™ (If Equipped).....568
Group 05: General Information.....568
Other Material.....897
Specifications.....1076
System Description.....573
Net Switch Description.....575
Setting Number of Net Layers.....576
Check for Looped Net Material.....578
Correct Feeding Problems.....580
Check and Adjust Net Pan.....584
Check and Straighten Net Pan Angle.....588
Checking and Adjusting Net Pan Pressure without Leaf Spring.....590
Group 10: Diagnosing Malfunctions.....736
Net Material Difficulties.....604
BaleTrak™ Difficulties.....616
Group 15: CoverEdge™ Repair.....568
Specifications.....1076
Remove and Install CoverEdge™.....621
Repair Cuts on Feed Roll.....626
Remove and Install Upper (Rubber) Feed Roll.....627
Replace Upper Feed Roll Bearings.....631
Remove and Install Lower (Steel) Feed Roll.....632
Remove and Install Lower Net Guide.....635
Adjust Lower Net Guide.....639
Check Net Pan Pressure.....641
Check and Adjust Lower Belt Guides (MegaWide™ Pickup).....644
Replace Lower Front Gate Roll Belt Guide.....647
Replace Cover Hinge Seal.....651
Check Cover Gas Springs.....652
Check and Adjust Cover Latch.....654
Remove and Install Net Actuator.....656
Remove and Install Net Drive V-Belt.....659
Adjust V-Belt Idler Tension.....663
Check and Adjust Feed Roll Brake.....665
Test Net Actuator Switch.....672
Replace Net Switch and Net Switch Actuator.....674
Remove and Install Cut-Off Knife.....678
Sharpen Cut-Off Knife.....682
Adjust Counterknife—Style A.....683
Adjust Counterknife—Style B.....689
Install and Adjust Net Brush.....695
Adjusting Net Feed Roll Pressure.....697
Check Front Sheet-to-Rubber Roll Clearance.....699
Checking Rubber Roll Bearing Support Clearance.....701
Adjust Net Material Stretch.....703
Check For Bent Rubber Crop Deflectors.....705
Check Hole Wear in CoverEdge™ Side Sheet.....707
Section 60: Electrical System.....708
Group 05: General Information.....708
Lighting Enhancement Module.....712
Electrical System Description—BaleTrak™ Pro.....713
Group 10: Common Electrical Tests and Checks.....708
Service Equipment and Tools.....1100
Electromagnetic Interference (EMI).....720
Basic Informational Warnings for Machines Equipped with Computer Controlled Systems.....721
Checks Before Testing.....722
Electrical Circuit Definition.....723
Electronic Circuit Definition.....724
Common Circuit Test.....725
Electrical Circuit Malfunctions.....726
Probe Light Check—Voltage from Battery.....730
Probe Light Check—Continuity to Ground.....731
Seven-Step Electrical Test Procedure.....732
Group 15: Diagnosing Malfunctions.....736
Diagnosing Malfunctions.....736
BaleTrak™ Pro Monitor-Controller Difficulties.....738
Group 20: Tests and Adjustments—BaleTrak™ System.....708
Specifications.....1076
BaleTrak™ Pro System Component Locations.....747
Obtain BaleTrak™ Customer Channels 001—037.....748
Obtain BaleTrak™ Setup Channels 201—211.....749
Obtain BaleTrak™ Diagnostic Channels 301—313.....750
BaleTrak™ Monitor-Controller Channels.....751
Channel 001: Return to Initial Settings.....757
Channel 002: Dry Straw Twine Application Program.....758
Channel 003: Re-Extension Twine Application Program.....759
Channel 004: Cinch Twine Application Program.....760
Channel 005: Calibrate Bale Diameter Display.....761
Replace and Adjust Bale Diameter Sensor Mounting Bracket.....763
Channel 006: Net Delay.....765
Adjust Mechanical Bale Shape Indicators (Optional Equipment).....766
Channel 008: Measurement Units.....769
Channel 010: Adjust Near Full Indicator.....770
Channel 012: Test Net Switch.....771
Channels 013 and 014: Test the Oversize Switch and Gate Closed Switches.....773
Adjust Bale Oversize Switch.....775
Adjust Bale Oversize Link for Maximum Bale Size.....777
Channel 018: Test Twine or Net Actuator Current.....779
Channel 019: Check Tractor Voltage.....781
Channel 020: Test Liquid Crystal Display (LCD) Panel.....783
Channel 021: Maximum Measured Actuator Current.....784
Channel 028: Adjust Bale Diameter Display.....785
Channel 029: Twine Arm Calibration.....786
Channel 030: Twine Actuator Length.....788
Channel 032: Automatic Twine or Net.....790
Channel 033: Set Time of Twine Eject Delay.....791
Checking Microswitches.....792
Testing Proximity Sensors.....793
Channel 201: Baler Model.....795
Channel 202: Activate or Deactivate Twine.....797
Channel 203: Activate or Deactivate Net.....799
Channel 211: Rotational Sensor Type.....802
Channels 301—306: Diagnostic Trouble Codes and Bale Count Memory.....804
Channel 307: View Minutes Counter.....805
Channel 308: Global Hours.....806
Channel 309: Lowest Battery Voltage Recorded.....807
Channel 310: Highest Battery Voltage Recorded.....808
Channel 311: Monitor-Controller Software Version.....809
Channel 312: Total Bale Count.....810
Channel 313: Debug CAN Message Enable.....811
Group 30: BaleTrak™ Pro Monitor-Controller Operations.....709
BaleTrak™ Pro Monitor-Controller Keys and Switches.....813
BaleTrak™ Pro Monitor-Controller Displays and Indicators.....814
BaleTrak™ Pro Monitor-Controller Operation.....815
BaleTrak™ Pro Monitor-Controller Specifications.....1076
BaleTrak™ Pro Monitor-Controller Setup Values and Initial Settings.....818
Adjusting Audible Alarm Volume.....820
Using Manual Actuator and Wrap Switches.....821
Group 35: Repair—BaleTrak™ Pro System.....710
Specifications.....1076
Replace Monitor-Controller LCD Backlight Bulbs.....824
Replace Monitor-Controller LCD Panel.....825
Replace BaleTrak™ Pro Monitor-Controller Faceplate.....828
Replace Monitor-Controller Audible Alarm.....831
Replace Bale Diameter Sensor.....832
Adjusting Gate Close Switch.....834
Replace Gate Closed Switch.....835
Replace Oversize Bale Switch.....837
Remove and Install Net Switch.....838
Group 40: Connector Repair.....710
Essential or Recommended Tools.....1074
Other Material.....897
Using High-Pressure Washers.....846
Electrical System Visual Inspection.....847
Electrical Connector Handling.....848
Installation of Repair Wire Assembly (RWA).....849
Use Electrical Insulating Compound.....857
Use Terminal Cleaner and Di-Electric Grease.....858
Harness Repair—Splice Connector.....859
Repair Procedure R-A.....860
Repair Procedure R-B.....865
Repair Procedure R-E.....869
Repair Procedure R-J.....872
Section 70: Feed System.....877
Group 05: General Information.....877
Specifications.....1076
Preliminary Checks.....881
Inspect Pickup Components.....883
Check Pickup Tooth End Play.....885
Group 10: Diagnosing Malfunctions.....736
Pickup Difficulties.....890
Feeding Difficulties.....893
Group 15: Regular Pickup Repair.....877
Other Material.....897
Specifications.....1076
Replace Cam Follower Bearings.....900
Remove and Install Pickup Cam.....902
Remove and Install Pickup.....903
Disassemble Regular Pickup Reel.....909
Assemble Regular Pickup.....912
Pickup Drive Belt and Chain Alignment.....932
Adjust Initial Length of Drive Belt Idler Spring.....934
Adjust Drive Belt Idler.....935
Adjust Pickup Float Springs.....937
Remove and Install Compressor Rack Assembly.....939
Adjusting Compressor Rack Assembly.....941
Group 25: MegaWide™ Pickup Common Repair.....877
Specifications.....1076
Replace MegaWide™ Pickup Teeth.....944
Remove and Install MegaWide™ Crop Strippers.....946
MegaWide™ Crop Divider, Gauge Wheels, and Cam Exploded Views.....948
Disassemble and Assemble MegaWide™ 4 ft Pickup Reel.....952
Replace MegaWide™ Cam Follower Bearings.....955
Remove and Install MegaWide™ Pickup Cam.....957
Group 26: MegaWide™ Plus Pickup Repair.....878
Specifications.....1076
Remove and Install MegaWide™ Pickup Roller Baffle.....963
Repair MegaWide™ Pickup Roller Baffle.....965
Balancing MegaWide™ Pickup Roller Baffle.....971
Adjust MegaWide™ Pickup Roller Baffle Float Tension.....973
Remove and Install MegaWide™ Pickup Compressor Rack Assembly.....974
Adjust MegaWide™ Pickup Compressor Rods.....975
Remove and Install MegaWide™ Pickup/Rotor Assembly.....977
MegaWide™ Pickup and Rotor Exploded View.....988
MegaWide™ Pickup/Rotor Frame-to-Baler Frame Shimming Procedure.....990
Remove and Install MegaWide™ Pickup Reel Assembly.....992
Remove and Install MegaWide™ Auger/Rotor Assembly.....1000
Disassemble and Assemble MegaWide™ Auger/Rotor Assembly.....1005
MegaWide™ Pickup Drive Chain Sprocket Alignment.....1006
Adjust MegaWide™ Pickup Auger Scrapers.....1008
Adjust MegaWide™ Pickup Drive Chains.....1009
Adjust MegaWide™ Pickup Float Springs.....1012
Group 30: Gauge Wheels.....878
Specifications.....1076
Repair Gauge Wheel—Regular Pickup.....1016
Repair MegaWide™ Gauge Wheel.....1018
Remove and Install MegaWide™ Gauge Wheel Arm Assembly.....1020
Section 80: Miscellaneous.....1022
Group 05: Wheel Repair.....1022
Service Equipment and Tools.....1100
Specifications.....1076
Remove Baler Wheel.....1027
Tire Installation and Wheel Nut Torque.....1028
Wheel Spindle Positions on 4x5E Baler with Regular Pickup and 11L-14 Tires.....1029
Inspect and Replace Baler Wheel Bearings.....1031
Repair Converging Wheel (If Equipped).....1033
Remove Excessive Play from Converging Wheel Pivot.....1036
Group 10: Gate Repair.....1022
Specifications.....1076
Straighten Gate.....1040
Remove and Install Gate.....1043
Adjust Gate Lock Rod.....1047
Group 15: Tension Arm Repair.....1022
Specifications.....1076
Remove and Install Tension Arm.....1052
Adjust Take-Up Arm Spring—4x5E.....1057
Remove and Install Take-Up Arm Compression Spring—4x4E.....1059
Adjust Take-Up Arm Compression Spring—4x4E.....1060
Adjust Bale Size Indicator.....1061
Inspect Tension Arm Wear Channel.....1062
Replace Tension Arm Wear Channel.....1064
Group 20: Tongue Repair.....1022
Specifications.....1076
Remove and Install Tongue.....1069
Group 25: Belt Repair.....1022
Essential or Recommended Tools.....1074
Specifications.....1076
Remove Belts.....1077
Install Belts.....1078
Check Belt Tracking.....1080
Adjust Belt Tracking without Net.....1081
Adjust Belt Tracking with Net.....1083
Prepare Belts for New Lacings.....1088
Install Belt Lacing.....1092
Belts Eligible for Warranty Replacement.....1095
Belts Not Eligible for Warranty Replacement.....1096
Group 30: Main Frame Repair.....1023
Service Equipment and Tools.....1100
Straighten Main Frame.....1101
Group 35: Bale Ramp (If Equipped).....1023
Remove and Install Bale Ramp.....1108
Section 99: Dealer Fabricated Tools.....1109
Group 05: Dealer Fabricated Tools.....1109
DFEX1874A Support Strap.....1111
Section 211: BaleTrak™ Error Codes.....1112
Group 00: BaleTrak™ Alarms.....1112
Activating BaleTrak™ Monitor-Controller Alarms.....1115
Group 10A: Battery Voltage.....1112
E0 01 - Erratic Supply Voltage When Actuator Operating.....1112
E0 02 - Low Voltage = <11.2 V.....1112
E0 03 - High Voltage = >16 V.....1112
Group 10B: Analog Inputs (Bale Size).....1112
E1 02 - Bale Size Sensor Disconnected or Shorted to Ground.....1112
E1 03 - Bale Size Sensor Shorted to Power.....1112
E1 04 - Bale Size Sensor Less Than Working Range.....1112
E1 05 - Bale Size Sensor More Than Working Range.....1112
E1 06 - Voltage Drop.....1112
Group 10E: Actuator (Twine).....1112
E2 01 - Twine Actuator Disconnected.....1112
E2 02 - Twine Actuator Faulty.....1112
E2 03 - Time Out Error During Twine Application Cycle.....1112
E2 04 - Twine Actuator Harness Shorted to Battery.....1112
E2 05 - Twine Actuator Harness Shorted to Ground.....1112
Group 10F: Actuator (Net).....1112
E2 11 - Net Actuator Disconnected.....1112
E2 12 - Net Actuator Faulty.....1112
E2 13 - Time Out Error During Application Cycle.....1112
E2 14 - Actuator Harness Shorted to Battery.....1112
E2 15 - Actuator Harness Shorted to Ground.....1112
Group 10O: Net Switch.....1112
E4 01 - Net Not Applied to Bale.....1112
E4 02 - Net Did Not Cut.....1112
Group 10P: Right Gate Switch.....1112
E4 11 - Switch Always Open.....1112
E4 12 - Switch Always Closed.....1112
Group 10R: Oversize Switch.....1113
E4 31 - Switch Always Open.....1113
E4 32 - Switch Always Closed.....1113
Group 10S: Analog Vref (Position).....1113
E5 12 - Always Open.....1113
E5 13 - Always Closed.....1113
Section 240: Electrical.....1150
Group 05: Sensor and Switch Voltage.....1152
Sensor and Switch Voltage.....1152
Group 20: Theory of Operation.....1150
Bale Shape Electrical Theory.....1154
Gate Latch Electrical Theory.....1155
Lighting Electrical Theory.....1156
Twine and Net Application Electrical Theory.....1157
Group 30: Schematics.....1150
Auxiliary Power Electrical Schematic.....1159
Bale Shape Electrical Schematic.....1160
Gate Latch Electrical Schematic.....1162
Lighting Electrical Schematic.....1163
Twine and Net Application Electrical Schematic.....1165
Section 249: Electrical Component Information.....1166
Group 40A: Electrical Assemblies.....1166
XA1 — Flasher Module Connector.....1170
XA6 — BaleTrak Monitor Connector.....1172
Group 40B: Sensors.....1166
XB1 — PTO Speed Sensor Connector.....1178
XB3 — Pickup Slip Clutch Alert Sensor Connector.....1181
XB5 — Left-Hand Bale Shape Position Sensor Connector.....1184
XB6 — B-Wrap Sensor Connector (450E Only).....1186
XB7 — Right-Hand Bale Shape Position Sensor Connector.....1188
XB8 — Bale Size Position Sensor Connector.....1190
Group 40E: Lights.....1166
XE1 — Left-Hand Turn and Hazard Light Connector.....1194
XE2 — Left-Hand Tail Light Connector.....1196
XE3 — Right-Hand Tail Light Connector.....1198
XE4 — Right-Hand Turn and Hazard Light Connector.....1200
Group 40S: Switches.....1166
XS1-1 — Oversize Bale Switch 1 Connector.....1204
XS1-2 — Oversize Bale Switch 2 Connector.....1206
XS2-1 — Right-Hand Gate Latch Switch 1 Connector.....1208
XS2-2 — Right-Hand Gate Latch Switch 2 Connector.....1210
XS4-1 — Net Switch 1 Connector.....1212
XS4-2 — Net Switch 2 Connector.....1214
Group 40X: Interconnects and Ground Points.....1166
XX1 — BaleTrak Tether Interconnect.....1221
XX2 — Tractor Lighting Interconnect.....1226
XX6 — Auxiliary Power Interconnect (450E Only).....1228
XX8 — Tractor Convenience Interconnect.....1230
Group 40Y: Electronically Actuated Mechanical Devices.....1166
XY1 — Twine Actuator Solenoid Connector.....1234
XY2 — Variable Core Solenoid Connector.....1236
XY3 — Net Actuator Solenoid Connector.....1238
Section 270: Hydraulics.....1240
Group 20: Theory of Operation.....1240
Bale Ramp Hydraulic Theory.....1242
Hydraulic Pickup Lift Hydraulic Theory.....1243
440E Hydraulic Twine Arm Hydraulic Theory.....1244
440E - 450E Tension and Gate Lock Hydraulic Theory.....1245
Group 30: Schematics.....1240
440E Hydraulic Twine Arm Hydraulic Schematic.....1247
440E - 450E Tension and Gate Lock Hydraulic Schematic.....1248
Bale Ramp Hydraulic Schematic.....1250
Hydraulic Pickup Lift Hydraulic Schematic.....1252
Section 279: Hydraulic Component Information.....1253
Group 40C: Cylinder, Actuator, or Piston.....1253
C1 — Left-Hand Tension and Gate Cylinder.....1255
C2 — Right-Hand Tension and Gate Cylinder.....1256
C9 — Left-Hand Pickup Cylinder.....1257
C15 — Twine Arm Cylinder.....1258
C16 — Bale Ramp Cylinder.....1259
Group 40D: Check Valve.....1253
D3 — Tension and Gate Lock Check Valve.....1261
D5 — Twine Arm Variable Control Valve.....1262
Group 40G: Valve Block, Assembly, or Gearcase.....1253
G1 — Main Manifold.....1264
Group 40V: Valve.....1253
V1 — High Pressure Relief Valve.....1266
V2 — Low Pressure Relief Valve.....1267
V6 — Bale Ramp Regulator Valve.....1268
Group 40X: Diagnostic Receptacle or Coupler.....1253
X1P — Tension and Gate Pressure Coupler.....1270
X1R — Tension and Gate Return Coupler.....1271
X3P — Pickup Lift Pressure Coupler.....1272
X3R — Pickup Lift Return Coupler.....1273
John Deere 440E, F440E, 450E, F450E Round Balers Technical Manual (TM148319 / 005FBD402)
