John Deere 35G Excavator Operator's Manual (OMT333111)

Complete Operator's manual for John Deere 35G Excavator.

OMT333111 English - 35G Excavator Operator's Manual.pdf

PRODUCT DETAILS:
Total Pages: 465 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

Also Available Now:
omt333112 Spanish - Excavadora 35G.pdf
omt333113 French - Excavatrice 35G.pdf

TABLE OF CONTENTS
Section 1-1: Safety—Safety and Operator Conveniences....21
  Safety and Operator Convenience Features....22
Section 1-2: Safety—General Precautions....23
  Recognize Safety Information....24
  Follow Safety Instructions....25
  Operate Only If Qualified....26
  Wear Protective Equipment....27
  Avoid Unauthorized Machine Modifications....28
  Control Pattern Selector—If Equipped....29
  Add Cab Guarding for Special Uses....30
  Inspect Machine....31
  Stay Clear of Moving Parts....32
  Avoid High-Pressure Fluids....33
  Avoid High-Pressure Oils....34
  Work In Ventilated Area....35
  Avoid Static Electricity Risk When Refueling....36
  Prevent Fires....38
  Prevent Battery Explosions....39
  Handle Chemical Products Safely....40
  Decommissioning — Proper Recycling and Disposal of Fluids and Components....41
  Prepare for Emergencies....42
  Clean Debris from Machine....43
Section 1-3: Safety—Operating Precautions....44
  Use Steps and Handholds Correctly....45
  Start Only From Operator's Seat....46
  Use and Maintain Seat Belt....47
  Prevent Unintended Machine Movement....48
  Avoid Work Site Hazards....49
  Keep Riders Off Machine....51
  Avoid Backover Accidents....52
  Avoid Machine Tip Over....53
  Inspect and Maintain ROPS....55
  Prevent Acid Burns....56
  Travel Safely....58
  Use Special Care When Lifting Objects....59
  Add and Operate Attachments Safely....60
Section 1-4: Safety—Maintenance Precautions....61
  Park and Prepare for Service Safely....62
  Service Cooling System Safely....63
  Remove Paint Before Welding or Heating....64
  Make Welding Repairs Safely....65
  Drive Metal Pins Safely....66
Section 1-5: Safety—Safety Signs....68
  Safety Signs....68
Section 2-1: Operation—Operator’s Station....76
  Right Console—Cab....77
  Right Console—Canopy....78
  Key Switch....79
  Pedals and Levers....80
  Engine Speed Dial....82
  Horn....83
  Pilot Shutoff Lever....84
  Travel Alarm Cancel Switch....85
  Cab Heater and Air Conditioner—If Equipped....86
  Operating AM/FM Radio—If Equipped....93
  Cab Dome Light—If Equipped....97
  12 Volt Auxiliary Power Outlet....98
  Door Release Lever—If Equipped....99
  Front (Alternative Exit) Window—If Equipped....100
  Removing Lower Front Window—If Equipped....102
  Fire Extinguisher Mounting Location....103
  Alternative Exit Tool—If Equipped....104
  Opening Right Side Window—If Equipped....105
  Adjusting Operator Seat....106
  Operator’s Manual Compartment....107
Section 2-2: Operation—Monitor Operation....108
  Monitor....109
  Monitor Functions....111
  Monitor Start-Up....113
  Menu....116
  Menu—Alarm List....119
  Menu—Auto-Shutdown....123
  Menu—Clock....125
  Menu—Trip....128
  Menu—Brightness Adjustment....132
Section 2-3: Operation—Operating the Machine....135
  Operating in High Altitude....136
  Before Starting Work....137
  Inspect Machine Daily Before Starting....138
  Starting the Engine....412
  Starting the Engine in Cold Weather....141
  Checking Instruments After Starting....144
  Cold Weather Warm-Up....145
  Travel Pedals and Levers....146
  Control Lever Pattern Operation....148
  Control Lever Pattern Conversion....150
  Multi-Function Control Lever....151
  Boom-Swing Pedal....153
  Positioning Auxiliary Line Selector Valve....155
  Operating Backfill Blade....157
  Operating Angle Blade—If Equipped....159
  Operating Tips—Backfill Blade....160
  Operating in Water and Mud....161
  Selecting Correct Track....162
  Driving Up a Steep or Slippery Slope....163
  Lower Boom With Engine Stopped....164
  Parking the Machine....168
  Loading and Unloading for Transport....169
  Towing Machine a Short Distance....171
  Lifting....172
  Lifting Machine....174
Section 3-1: Maintenance—Machine....176
  Required Emission-Related Information....177
  Diesel Fuel....178
  Diesel Fuel Specifications....179
  Lubricity of Diesel Fuel....180
  Biodiesel Fuel....181
  Supplemental Diesel Fuel Additives....183
  Fuel Filters....184
  Minimizing the Effect of Cold Weather on Diesel Engines....185
  Testing Diesel Fuel....187
  Handling and Storing Diesel Fuel....188
  Alternative and Synthetic Lubricants....189
  Lubricant Storage....190
  Mixing of Lubricants....191
  John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....192
  Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....193
  Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....195
  Oil Filters....197
  Hydraulic Oil....198
  Travel Gear Case Oil....200
  Grease....201
  Diesel Engine Coolant (engine without wet sleeve cylinder liners)....203
  Water Quality for Mixing with Coolant Concentrate....205
  Supplemental Coolant Additives....206
  Operating in Warm Temperature Climates....207
  Testing Coolant Freeze Point....208
  Disposing of Coolant....210
Section 3-2: Maintenance—Periodic Maintenance....211
  Service Machine at Specified Intervals....212
  Check the Hour Meter Regularly....213
  Prepare Machine for Maintenance....214
  Engine Access Door....216
  Open Maintenance Access Doors....217
  Tilting Operator’s Station....219
  Fuel Tank....227
  Check Windshield Washer Fluid Level—If Equipped....228
  Hydraulic Breaker and Crusher Attachments....229
  Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....230
  Service Intervals....231
  Required Parts....233
Section 3-3: Maintenance—As Required....234
  Clean Radiator Core and Oil Cooler....235
  Check and Clean Air Cleaner Dust Unloader Valve....236
  Replace Engine Air Filter....237
  Check and Adjust Air Conditioner Belt—If Equipped....239
  Check Track Sag—Rubber Track....241
  Check Track Sag—Steel Track—If Equipped....243
  Adjust Track Sag....245
Section 3-4: Maintenance—Every 10 Hours or Daily....247
  Check Engine Oil Level....248
  Check Hydraulic Tank Oil Level....250
  Drain Water and Sediment from Fuel Tank Sump....252
  Drain Water and Sediment from Primary Fuel Filter and Water Separator....253
  Check Engine Coolant Level....254
  Check Bucket Teeth....256
  Check Seat Belt....257
  Lubricate Bucket and Link Pins....266
  Lubricate Front End Pin Joints....285
Section 3-5: Maintenance—Initial Service - 50 Hours....262
  Check and Adjust Fan Belt Tension....270
Section 3-6: Maintenance—Every 100 Hours....265
  Lubricate Bucket and Link Pins....266
  Lubricate Front End Pin Joints....285
  Check and Adjust Fan Belt Tension....270
Section 3-7: Maintenance—Initial Service - 250 Hours....272
  Replace Hydraulic Tank Oil Filter....294
Section 3-8: Maintenance—Every 250 Hours....276
  Lubricate Swing Bearing....277
  Check Travel Gear Case Oil Level....278
  Drain Water and Sediment From Hydraulic Tank....279
  Take Engine Oil Sample....281
Section 3-9: Maintenance—Every 500 Hours....282
  Drain and Refill Engine Oil and Replace Filter....283
  Lubricate Front End Pin Joints....285
  Lubricate Swing Bearing Gear....288
  Lubricate Control Lever Universal Joint....289
  Lubricate Blade Pins....290
  Replace Primary Fuel Filter and Water Separator....291
  Replace Final Fuel Filter....293
  Replace Hydraulic Tank Oil Filter....294
  Take Fluid Samples....297
Section 3-10: Maintenance—Every 1000 Hours....298
  Replace Pilot System Oil Filter....299
  Drain and Refill Travel Gear Case Oil....302
  Check and Adjust Engine Valve Lash....304
  Check Starter and Alternator....305
Section 3-11: Maintenance—Every 2000 Hours....306
  Drain and Refill Hydraulic Tank Oil and Clean Suction Screen....307
  Drain Cooling System....311
  Cooling System Fill and Deaeration Procedure....313
Section 4-1: Miscellaneous—Machine....315
  Bleed Fuel System....316
  Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump....317
  Do Not Service Control Valves, Cylinders, Pumps, or Motors....318
  Precautions for Alternator and Regulator....319
  Using Booster Batteries—12-Volt System....320
  Handling, Checking, and Servicing Batteries Carefully....321
  Using Battery Charger....323
  Replacing Battery....325
  Welding on Machine....326
  Bleed Hydraulic System....420
  Clean Machine Regularly....329
  Adding 12-Volt Accessories....330
  Connecting and Disconnecting Auxiliary Lines....331
  Replacing Fuses....334
  Clean Cab Fresh Air and Cab Recirculating Air Filters—If Equipped....337
  Replacing Bucket Teeth....339
  Replacing Bucket Teeth—TK Series....341
  Installing Bucket With Quick Coupler....342
  Track Sag General Information....344
  Check Track Shoe Hardware....345
  Rubber Track Care....346
  Removing and Installing Rubber Track....347
  Converting the Track....350
  Hardware Torque Specifications....351
  Unified Inch Bolt and Screw Torque Values....352
  Metric Bolt and Screw Torque Values....355
Section 4-2: Miscellaneous—Operational Checkout....358
  Operational Checkout....358
Section 4-3: Miscellaneous—Troubleshooting....410
  Troubleshooting Procedure....411
  Engine....412
  Electrical System....417
  Hydraulic System....420
Section 4-4: Miscellaneous—Storage....423
  Prepare Machine for Storage....424
  Monthly Storage Procedure....426
Section 4-5: Miscellaneous—Serial Numbers....428
  Record Product Identification Number (PIN)....429
  Record Engine Serial Number....430
  Keep Proof of Ownership....431
  Keep Machines Secure....432
Section 4-6: Miscellaneous—Specifications....433
  Engine Specifications....434
  Drain and Refill Capacities....435
  Machine Specifications....436
  Working Ranges....438
  Excavator Lift Capacity—KG (LB.) (Canopy, Standard Arm, Standard Counterweight, and Rubber Track with Blade)....440
  Excavator Lift Capacity—KG (LB.) (Canopy, Standard Arm, Standard Counterweight, and Steel Track with Blade)....441
  Excavator Lift Capacity—KG (LB.) (Canopy, Long Arm, Standard Counterweight, and Rubber Track with Blade)....442
  Excavator Lift Capacity—KG (LB.) (Canopy, Long Arm, Standard Counterweight, and Steel Track with Blade)....443
  Excavator Lift Capacity—KG (LB.) (Canopy, Standard Arm, Extra Counterweight, and Rubber Track with Blade)....444
  Excavator Lift Capacity—KG (LB.) (Canopy, Standard Arm, Extra Counterweight, and Steel Track with Blade)....445
  Excavator Lift Capacity—KG (LB.) (Canopy, Long Arm, Extra Counterweight, and Rubber Track with Blade)....446
  Excavator Lift Capacity—KG (LB.) (Canopy, Long Arm, Extra Counterweight, and Steel Track with Blade)....447
  Excavator Lift Capacity—KG (LB.) (Cab, Standard Arm, Standard Counterweight, and Rubber Track with Blade)....448
  Excavator Lift Capacity—KG (LB.) (Cab, Standard Arm, Standard Counterweight, and Steel Track with Blade)....449
  Excavator Lift Capacity—KG (LB.) (Cab, Long Arm, Standard Counterweight, and Rubber Track with Blade)....450
  Excavator Lift Capacity—KG (LB.) (Cab, Long Arm, Standard Counterweight, and Steel Track with Blade)....451
  Excavator Lift Capacity—KG (LB.) (Cab, Standard Arm, Extra Counterweight, and Rubber Track with Blade)....452
  Excavator Lift Capacity—KG (LB.) (Cab, Standard Arm, Extra Counterweight, and Steel Track with Blade)....453
  Excavator Lift Capacity—KG (LB.) (Cab, Long Arm, Extra Counterweight, and Rubber Track with Blade)....454
  Excavator Lift Capacity—KG (LB.) (Cab, Long Arm, Extra Counterweight, and Steel Track with Blade)....455

John Deere 35G Excavator Operator's Manual (OMT333111)