Jaguar S-Type/S-Type R/S-Type Sport Workshop Repair Service Manual 1999-2008
Complete digital official shop manual contains service, maintenance, and troubleshooting information for the 1999-2008 Jaguar S-Type, S-Type R, S-Type Sport. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for Jaguar S-Type 1999-2008 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
TABLE OF CONTENTS
Jag S-Type -Early...2
STypeWorkshopto2003...3
STypeWorkshopto2002...4
Front Cover...4
Table of Contents...5
1: General Information...9
100-00 General Service Information...9
Glossary of Terms...13
Health and Safety Precautions...21
How To Use This Manual...35
Important Safety Instructions...36
Road/Roller Testing...37
Brake Testing...38
Solvents, Sealants and Adhesives...39
Standard Workshop Practices...41
100-01 Identification Codes...42
Identification Codes 1999/2000...42
Identification Codes 2001/2002...48
100-02 Jacking and Lifting...56
Jacking...56
Lifting...57
100-04 Noise, Vibration and Harshness Exhaust System Neutralizing...61
Symptom Chart...64
2: Chassis...71
204: Suspension...71
204-00 General Information...71
Specifications...71
General Procedures...0
Camber and Caster Adjustment...74
Front Toe Adjustment...79
Rear Toe Adjustment (57.65.08)...80
Wheel Bearing Inspection...81
Description and Operation...81
Wheel Alignment Angles...82
Diagnosis and Testing...86
Inspection and Verification Suspension System...86
204-01 Front Suspension...93
Specifications...93
Description and Operation...94
Removal and Installation...0
Lower Arm...97
Lower Arm Bushing (60.35.45)...103
Shock Absorber and Spring Assembly (60.30.02)...106
Front Stabilizer Bar (60.10.01)...108
Upper Arm RH (60.35.42)...110
Front Wheel Bearing and Wheel Hub (60.25.03)...111
Wheel Knuckle (60.25.23)...113
Disassembly...113
Shock Absorber and Spring Assembly (60.30.21)...116
204-02 Rear Suspension...120
Specifications...120
Description and Operation...121
Removal and Installation...124
Lower Arm and Bushing...124
Shock Absorber and Spring Assembly...129
Rear Stabilizer Bar (64.35.08)...131
Upper Arm (64.25.31)...132
Upper Arm Bushing...137
Wheel Hub...139
Disassembly...140
Shock Absorber and Spring Assembly...140
204-04 Wheels and Tires...150
Specifications...150
Description and Operation...151
Diagnosis and Testing...154
Removal and Installation...163
Wheel and Tire (74.20.05)...163
204-05 Vehicle Dynamic Suspension...164
Description and Operation...164
Diagnosis and Testing...165
Removal and Installation...166
Adaptive Damping Module (86.56.35)...166
Front Vertical Accelerometer (86.56.53)...167
Accelerometer (86.56.54)...168
Rear Vertical Accelerometer (86.56.55)...169
205: Driveline System...170
205-00 General Information...170
Description and Operation...170
Diagnosis and Testing...172
205-01 Driveshaft...177
Specifications...177
Description and Operation...178
Removal and Installation...180
205-02 Rear Drive Axle Differential...183
Specifications...183
Description and Operation...184
Removal and Installation...186
Axle Assembly...186
Axle Housing Bushing (64.25.30)...188
Differential Support Insulator (64.25.29)...190
In Vehicle Repair...192
Axle Shaft (47.10.01)...192
Drive Pinion Seal (51.20.01)...197
Axle Shaft Seal (51.20.04)...201
206: Brake System...202
206-00 General Information...202
Specifications 1999.25 - 2002...202
General Procedures...203
Brake Disc Runout Check ALL MODELS...203
Brake System Bleeding (70.25.03)...204
Description and Operation...210
Diagnosis and Testing ALL MODELS...211
206-03 Front Brake Disc...225
Specifications...225
Description and Operation...226
Removal and Installation...228
Brake Caliper (70.55.02)...228
Brake Disc...230
Brake Disc Shield...233
Brake Pads (70.40.02)...234
206-04 Rear Brake Disc...236
Specifications...236
Description and Operation...237
Removal and Installation...239
03. Brake Caliper (70.55.03)...239
Brake disc...242
Brake Disc Shield...244
Brake Pads...245
206-05 Parking Brake Actuation...247
Description and Operation...247
Diagnosis and Testing...248
Removal and Installation...251
Parking Brake Cable (70.35.29)...251
Parking Brake Control (70.35.08)...255
206-06 Hydraulic Brake Actuation...258
Specifications...258
Description and Operation...259
Removal and Installation...261
Brake Fluid Reservoir...261
Brake Master Cylinder (70.30.08)2...263
206-07 Power Brake Actuation...266
Specification...266
Description and Operation...267
Removal and Installation...268
Brake Booster...268
206-09 Anti-Lock Control - Stability Assist...271
Specifications...271
Description and Operation...272
Diagnosis and Testing...274
Removal and Installation...293
Accelerometer...293
Brake Master Cylinder Primary Pressure Transducer+secondary...294
Front Wheel Speed Sensor...296
Hydraulic Control Unit (HCU) (70.60.18)...300
Rear Wheel Speed Sensor (70.60.04)...303
Steering Wheel Rotation Sensor (86.56.58)...304
Yaw Rate Sensor (86.56.57)...305
211: Steering System...306
211-00 General Information...306
Specifications...306
General Procedures...307
Power Steering System Bleeding - VIN Range L00600-L86901 (57.15.02 )...307
Power Steering System Bleeding - VIN Range L86902-M45254 (57.15.02 )...309
Description and Operation...310
Diagnosis and Testing VIN Range L00600 L86901...311
Diagnosis and Testing - VIN Range L86902 and onwards...317
211-02 Power Steering...332
Specifications 1999.25+2000...332
Specifications 2001+2002...333
Description and Operation...334
Removal and Installation...336
Power Steering Control Valve Actuator - VIN Range L00600-L86901...336
Power Steering Fluid Cooler (57.15.11)...338
Power Steering Fluid Reservoir (57.15.08) all years...339
Power Steering Pump - 3.0L NA V6 - AJ27 (57.20.14)...341
Power Steering Pump - 4.0L NA V8 - AJ27 (57.20.14)...346
Steering Gear - VIN Range L00600-L86901 (57.10.01)...352
Steering Gear Bushing (57.10.30)...358
211-03 Steering Linkage...360
Specifications...360
Description and Operation...361
Removal and Installation...363
Steering Gear Boot...363
Tie-Rod End...365
211-04 Steering Column...367
Specifications...367
Description and Operation...368
Removal and Installation...368
Ignition Switch Lock Cylinder (57.40.29)...369
Steering Column (57.40.01)...372
Steering Wheel (57.60.01)...375
Tilt/Telescopic Motors (57.40.40)...377
211-05 Steering Column Switches...378
Description and Operation...378
Diagnosis and Testing...380
Removal and Installation...381
Steering Column Lock Actuator...381
Steering Column Lock Module...382
Steering Column Multifunction Switch...384
Steering Column Multifunction Switch LH...386
Steering Column Multifunction Switch RH...388
3: Powertrain...390
303: Engine...390
303-00 Engine System - General Information...390
Specifications...390
General Procedures...0
Bearing Inspection...392
Camshaft Bearing Journal Clearance...393
Camshaft Bearing Journal Diameter...394
Camshaft End Play...395
Camshaft Lobe Lift...396
Camshaft Surface Inspection...397
Connecting Rod Cleaning...398
Connecting Rod Large End Bore...399
Crankshaft End Play...400
Crankshaft Main Bearing Journal Clearance - 3.0L NA V6 - AJ27...401
Crankshaft Main Bearing Journal Clearance - 4.0L NA V8 - AJ27...404
Cylinder Bore Out-of-Round...408
Cylinder Head Distortion...409
Exhaust Manifold Cleaning and Inspection...410
Piston Inspection...411
Piston Pin Diameter...412
Piston Pin to Bore Diameter...413
Piston Ring End Gap...414
Piston Ring-to-Groove Clearance...415
Piston to Cylinder Bore Clearance...416
Valve Spring Free Length...417
Valve Stem Diameter...418
3.0L + 4.0L Engine-Description and Operation...419
Engine-Diagnosis and Testing...420
303-01A Engine-3.0L V6...430
Specifications...430
General Procedures...432
Valve Clearance Adjustment (12.29.48)...432
Valve Clearance Check (12.29.47)...433
Description and Operation...434
Removal...435
Engine Removal (12.41.01)...435
Installation...443
Engine Installation (12.41.01)1...443
In Vehicle Repair...452
Camshafts LH (12.13.19)...452
Crankshaft Front Seal (12.21.14)...454
Crankshaft Pulley (12.21.09)...455
Crankshaft Rear Seal (12.21.20)...461
Cylinder Head (12.29.01)...463
Engine Front Cover (12.65.01)...470
Engine Mount (12.45.13)...474
Exhaust Manifold LH (30.15.55)...476
Exhaust Manifold RH (30.15.56)...478
Flexplate (12.53.13)...480
Flywheel (12.53.07)...482
Intake Manifold (30.15.01)...484
Oil Cooler (12.60.68)...488
Oil Pan (12.60.44)...492
Oil Pump (12.60.26)...496
Timing Drive Components (12.65.13)...498
Valve Cover LH (12.29.43)...509
Valve Cover RH (12.29.44)...512
Disassembly...515
Engine Disassembly...515
Disassembly/Assembly of subassemblies...539
Cylinder Head (12.29.22)...539
Piston (12.17.02)...543
Assembly...547
Engine Assembly...547
303-01B Engine-4.0L V8...579
Specifications...579
General Procedures...582
Valve Clearance Adjustment (12.29.48)...582
Valve Clearance Check (12.29.47)...585
Description and Operation...586
Installation...597
Engine installation (12.41.01)...597
Removal...602
Engine removal (12.41.01)1...602
In Vehicle Repair...608
Camshaft LH (12.13.14)...608
Crankshaft Front Seal (12.21.14)...611
Crankshaft Pulley (12.21.09)...613
Crankshaft Rear Seal (12.21.20)...619
Cylinder Head RH (12.29.03)...622
Engine Front Cover (12.65.01)...635
Engine Mount LH (12.45.01)...642
Engine Mount RH (12.45.03)...643
Exhaust Manifold LH (30.15.55)...644
Exhaust Manifold RH (30.15.56)...645
Flexplate (12.53.13)...646
Intake Manifold (30.15.01)...648
Oil Cooler (12.60.68)...653
Oil Pan (12.60.44)...656
Oil Pump (12.60.26)...658
Primary Timing Chain LH (12.65.67)...660
Primary Timing Chain RH (12.65.66)...666
Secondary Timing Chain LH (12.65.69)...674
Secondary Timing Chain RH (12.65.68)...675
Valve Cover LH (12.29.43)...676
Valve Cover RH (12.29.44)...681
Disassembly...685
Engine Disassembly...685
Disassembly/Assembly of subassemblies...719
Piston (12.17.02)...719
Cylinder Head (12.29.22)...723
Engine-Assembly...727
Engine Assembly...727
303-03 Engine Cooling...768
Specifications...768
General Procedures...769
Cooling System Backflushing...769
Cooling System Draining, Filling and Bleeding...770
Description and Operation...775
Diagnosis and Testing...780
Removal and Installation...786
Cooling Fan Motor (26.25.24)...786
Cooling Fan Motor and Shroud (26.25.25)...787
Cooling Module (26.40.16)...792
Radiator (26.40.01)...798
Thermostat - 3.0L NA V6 - AJ27 (26.45.07)...801
Thermostat - 4.0L NA V8 - AJ27 (26.45.07)...803
Water Pump - 3.0L NA V6 - AJ27 (26.50.01)...805
Water Pump - 4.0L NA V8 - AJ27 (26.50.01)...809
303-4A Fuel Charging and Controls 3.0L...812
Specifications...812
Description and Operation...813
Diagnosis and Testing...814
Removal and Installation...820
Fuel Charging Wiring Harness (86.70.22)...820
Fuel Injection Supply Manifold (19.60.13)...821
Fuel Injectors (18.10.02)...824
Fuel Pressure Regulator (19.45.11)...827
Throttle Body (19.70.04)...829
303-4B Fuel Charging and Controls 4.0L...831
Specifications...831
Description and Operation...832
Diagnosis and Testing...833
Removal and Installation...840
Fuel Injection Supply Manifold (19.60.13)...840
Fuel Injectors (18.10.02)...844
Fuel Pressure Regulator (19.45.11)...845
Throttle Body (19.70.04)...847
303-05 Accessory Drive...850
Specifications...850
Description and Operation...851
Diagnosis and Testing...855
Removal and Installation...858
Accessory Drive Belt - 3.0L NA V6 - AJ27 (12.10.40)...858
Accessory Drive Belt - 4.0L NA V8 - AJ27 (12.10.40)...859
Accessory Drive Belt Idler Pulley - 4.0L NA V8 - AJ27 (12.10.43)...861
Accessory Drive Belt Idler Pulley LH (12.10.43)...862
Accessory Drive Belt Idler Pulley RH (12.10.43)...863
Accessory Drive Belt Tensioner - 3.0L NA V6 - AJ27 (12.10.41)...864
Accessory Drive Belt Tensioner - 4.0L NA V8 - AJ27 (12.10.41)...865
303-06 Starting System...867
Specifications...867
Description and Operation...868
Diagnosis and Testing...869
Removal and Installation...873
Starter Motor (86.60.01)...873
303-07A Engine Ignition 3.0L NA V6...876
Specifications...876
Description and Operation...877
Diagnosis and Testing...878
Removal and Installation...883
Ignition Coil-On-Plug (18.20.40)...883
303-07B Engine Ignition 4.0L NA V8...885
Specifications...885
Description and Operation...886
Diagnosis and Testing...887
Removal and Installation...893
Ignition Coil-On-Plug (18.20.40)...893
303-08 Engine Emission Control...895
Specifications...895
Description and Operation...896
Diagnosis and Testing...898
Removal and Installation...905
Differential Pressure Feedback EGR...905
Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve...906
Exhaust Gas Recirculation (EGR) Valve (17.45.01)...907
Exhaust Gas Recirculation (EGR) Valve Outlet Tube (17.45.11)...908
303-12A Intake Air Distribution and Filtering 3.0L NA V6...909
Description and Operation...909
Diagnosis and Testing...910
Removal and Installation...911
Air Cleaner (19.10.05)...911
Air Cleaner Element (19.10.08)...912
Air Cleaner Outlet Pipe (19.10.31)...913
303-12B Intake Air Distribution and Filtering 4.0L NA V8...914
Description and Operation...914
Diagnosis and Testing...915
Removal and Installation...916
Air Cleaner (19.10.05)...916
Air Cleaner Element (19.10.08)...917
Air Cleaner Outlet Pipe (19.10.31)...919
303-13 Evaporative Emissions...921
Specifications...921
Description and Operation...922
Diagnosis and Testing...923
Removal and Installation...930
Evaporative Emission Canister (17.15.13)...930
Evaporative Emission Canister Purge Valve (17.15.30)...932
Evaporative Emission Canister Vent Solenoid (17.15.45)...933
Fuel Tank Pressure Sensor (19.55.31)...936
303-14A Electronic Engine Controls - 3.0L NA V6...937
Specifications...937
Description and Operation...938
Diagnosis and Testing...941
Removal and Installation...988
Camshaft Position (CMP) Sensor 18.30.63...988
Catalyst Monitor Sensor (18.30.66)...990
Crankshaft Position (CKP) Sensor (18.30.12)...991
Cylinder Head Temperature (CHT) Sensor (18.30.97)...992
Fuel Temperature Sensor (18.30.99)...993
Heated Oxygen Sensor (HO2S)...994
Intake Manifold Tuning (IMT) Valve LH (19.70.30)...995
Intake Manifold Tuning (IMT) Valve RH...996
Knock Sensor (KS) LH (18.30.92)...997
Knock Sensor (KS) RH (18.30.93)...998
Mass Air Flow (MAF) Sensor (18.30.15)...999
Power Steering Pressure (PSP) Switch...1000
Powertrain Control Module (PCM) (18.30.29)...1002
Throttle Position (TP) Sensor (18.30.17)...1004
Variable Camshaft Timing (VCT) Oil Control Solenoid (18.30.90)...1005
303-14B Electronic Engine Controls - 4.0L NA V8...1006
Specifications...1006
Description and Operation...1007
Diagnosis and Testing...1010
Removal and Installation...1057
Air Assisted Injector Control Valve (18.31.02)...1057
Camshaft Position (CMP) Sensor LH (18.31.12)...1058
Camshaft Position (CMP) Sensor RH (18.31.11)...1060
Cylinder Head Temperature (CHT) Sensor (18.30.97)...1061
Catalyst Monitor Sensor (18.30.66)...1063
Crankshaft Position (CKP) Sensor (18.30.12)...1064
Engine Coolant Temperature (ECT) Sensor (18.30.10)...1065
Fuel Temperature Sensor (18.30.99)...1067
Heated Oxygen Sensor (HO2S)...1068
Knock Sensor (KS) LH (18.30.92)...1069
Knock Sensor (KS) RH (18.30.93)...1070
Mass Air Flow (MAF) Sensor (18.30.15)...1072
Powertrain Control Module (PCM) (18.30.29)...1073
Throttle Position (TP) Sensor (18.30.17)...1075
Variable Camshaft Timing (VCT) Oil Control Solenoid (18.30.90)...1076
307 : Automatic Transmission...1077
307-00 Automatic Transmission...1077
Specifications...1077
General Procedures...1078
Transmission Fluid Drain and Refill (44.24.02)...1078
Description and Operation...1084
Diagnosis and Testing...1105
Removal...1208
Transmission - Removal 44.20.01...1208
Installation...1219
Transmission - Installation...1219
In Vehicle Repair...1231
Extension Housing Seal (44.20.18)...1231
Transmission Fluid Pan, Gasket and Filter (44.24.07)...1237
Intermediate Shaft Speed Sensor (44.15.34)...1242
Main Control Valve Body (44.40.01)...1244
Output Shaft Speed (OSS) Sensor (44.15.41)...1254
Turbine Shaft Speed (TSS) Sensor (44.15.40)...1256
Disassembly/Assembly of subassemblies...1258
Input Shaft Seal (44.32.07)...1258
307-02 Automatic Transmission/Transaxle Cooling...1260
Specifications...1260
Description and Operation...1261
Diagnosis and Testing...1262
Removal and Installation...1263
Transmission Fluid Cooler (44.24.10)...1263
Transmission Fluid Cooler Tubes (44.24.19)...1265
307-05 Automatic Transmission/Transaxle External Controls...1267
Specifications...1267
General Procedures...1268
Selector Lever Cable Adjustment (44.15.07)...1268
Description and Operation...1272
Diagnosis and Testing...1274
Removal and Installation...1275
Selector Lever Cable and Bracket (44.15.08)...1275
Selector Lever Assembly (44.15.04)...1277
308 : Manual Transmission Transaxle and Clutch...1279
308-00 General Information...1279
Specifications...1279
General Procedures...1282
Release Hub and Bearing Check...1282
Clutch System Bleeding (33.15.01)...1283
Description and Operation...1285
Diagnosis and Testing...1286
308-01 Clutch...1298
Specifications...1298
Description and Operation...1303
Removal and Installation...1304
Clutch Disc and Pressure Plate (12.53.13)...1304
308-02 Clutch Controls...1306
Specifications...1306
Description and Operation...1307
Removal and Installation...1309
Clutch Master Cylinder (33.20.01)...1309
Clutch Slave Cylinder (33.35.01)...1313
308-03 Manual Transmission/Transaxle...1315
Specifications...1315
General Procedures...1316
Drain Procedure...1316
Fill Procedure...1317
Removal...1319
Transmission - Removal 37.20.01...1319
Install...1334
Transmission - Installation 37.20.01...1334
In Vehicle Repair...1350
Gearshift Control Shaft Seal 37.23.08...1350
Input Shaft Seal (37.23.09)...1353
Output Shaft Seal 37.23.01...1354
Support Insulator...1359
Vehicle Speed Sensor (VSS) (44.15.34)...1362
308-06 Manual Transmission/Transaxle-External Controls...1363
Specifications...1363
Description and Operation...1364
Diagnosis and Testing...1365
Removal and Installation...1366
Gearshift Lever Bushing...1366
Gearshift Linkage (37.16.03)...1370
309-00 Exhaust System...1372
Specifications...1372
Description and Operation...1373
Diagnosis and Testing...1374
Removal and Installation...1375
Catalytic Converter (17.50.05)...1375
Exhaust System...1378
Front Muffler (30.10.18)...1381
Muffler and Tailpipe (30.10.52)...1383
310: Fuel System...1385
310-00 General Information...1385
Specifications...1385
General Procedures...1386
Fuel System Pressure Release (19.50.02)...1386
Quick Release Coupling - Push Connect...1389
Quick Release Coupling...1391
Spring Lock Couplings...1393
Description and Operation...1396
Diagnosis and Testing...1398
310-01 Fuel Tank and Lines...1405
Description and Operation...1406
Diagnosis and Testing...1408
Removal and Installation...1409
Fuel Filter (19.25.02)...1409
Fuel Pump Module (19.45.08)...1411
Fuel Tank (19.55.01)...1418
Fuel Tank Filler Pipe (19.55.33)...1420
Fuel Transfer Pump (19.45.21)...1422
Inertia Fuel Shutoff (IFS) Switch (18.30.35)...1428
310-02 Acceleration Control...1429
Specifications...1429
Description and Operation...1430
Diagnosis and Testing...1431
Removal and Installation...1440
Accelerator Pedal (19.20.01)...1440
Speed Control Deactivator Switch Adjustment...1443
310-03 Speed Control...1443
General Procedures...1443
Speed Control Deactivator Switch Adjustment...1443
Description and Operation...1444
Diagnosis and Testing...1446
Removal and Installation...0
Speed Control Deactivator Switch (19.75.20)...1447
Speed Control Switch 19.75.25...1448
4: Electrical...1450
412: Climate Control...1450
412-00 Climate Control System...1450
General Procedures...1450
Air Conditioning (AC) Compressor Leak Detection...1450
Air Conditioning (AC) System Flushing...1451
Air Conditioning (AC) System Recovery, Evacuation and Charging...1453
Contaminated Refrigerant Handling...1454
Discharging and Recovery (82.30.30)...1455
Electronic Leak Detection...1456
Fluorescent Dye Leak Detection...1457
Inspection and Assembly Requirements...1458
Manifold Gauge Set Connection...1459
Refrigerant System Tests...1460
Description and Operation...1461
Diagnosis and Testing...1462
412-01 Air Distribution and Filtering...1463
Specifications...1463
Description and Operation...1464
Removal and Installation...1466
Front Footwell Duct RH (82.20.92)...1467
Passenger Side Register Duct (82.20.51)...1468
Pollen Filter (76.10.09)...1470
412-02 Heating and Ventilation...1471
Specifications...1471
Description and Operation...1472
Removal and Installation...1475
Auxiliary Coolant Flow Pump 4.0L (82.25.59)...1475
Blower Motor (82.25.66)...1479
Dual Coolant Flow Valve (82.20.33)...1481
Evaporator Core Housing (80.20.01)...1483
Heater Core (80.20.29)...1487
Heater Hose (80.25.01)...1491
412-03 Air Conditioning...1494
Specifications...1494
Description and Operation...1495
Removal and Installation...1501
Air Conditioning (A/C) Compressor (82.10.20)...1501
Clutch and Clutch Field Coil (82.10.25)...1503
Condenser Core (82.15.07)...1509
Evaporator Core (82.25.20)...1511
Pressure Cutoff Switch (82.10.32)...1512
Receiver Drier (82.17.01)...1513
412-04 Control Components...1514
Specifications...1514
Diagnosis and Testing...1518
Removal and Installation...1519
Air Discharge Temperature Sensor (82.20.64)...1519
Ambient Air Temperature Sensor (82.20.02)...1520
Blower Motor Resistor (80.20.17)...1521
Climate Control Assembly (82.20.07)...1526
Cold Air Bypass Blend Door Actuator (82.20.86)...1527
Footwell Vent/Duct Blend Door Actuator (80.20.20 or 82.20.85)...1528
Instrument Panel Blend Door Actuator (82.20.83)...1529
In-Vehicle Temperature Sensor (82.20.03)...1530
Recirculation Blend Door Actuator (82.20.67)...1531
Sunload Sensor (82.20.70)...1532
Temperature Blend Door Actuator (82.20.86)...1536
413 : Instrumentation and Warning Systems...1537
413-00 Instrument Cluster and Panel Illumination...1537
Diagnosis and Testing...1537
413-01 Instrument Cluster...1538
Specifications...1538
Diagnosis and Testing...1540
Removal and Installation...1541
Indicator Bulb (86.45.61)...1541
Instrument Cluster (88.20.01)...1542
Instrument Cluster Lens (88.20.28)...1546
Warning Indicator Bulb...1547
413-06 Horn...1549
Specifications...1549
Description and Operation...1550
Diagnosis and Testing...1551
Removal and Installation...1552
Horn (86.30.02)...1552
Horn Switch (86.30.01)...1553
413-08 Information and Message Center...1554
Description and Operation...1554
Diagnosis and Testing...1555
Removal and Installation...1556
Message Center...1556
Message Center Switch (86.66.11)...1557
413-09 Warning Devices...1558
Description and Operation...1558
Diagnosis and Testing...1559
413-13 Parking Aid...1560
Description and Operation...1560
Diagnosis and Testing...1561
Removal and Installation...1562
Parking Aid Module (86.80.39)...1562
Rear Parking Aid Sensor (86.54.14)...1563
Parking Aid Speaker (86.62.02)...1564
414 : Battery and Charging System...1565
414-00 Battery Charging...1565
General Procedures...1565
Battery Charging - Maintenance-Free Batteries...1565
Inspection and Verification...1567
414-01 Battery, Mounting and Cables...1576
Specifications...1576
General Procedures...1577
Battery Connect (86.15.15)...1577
Battery Disconnect...1578
Description and Operation...1580
Removal and Installation...1581
Battery Cables (86.15.32)...1581
Battery Tray (86.15.11)...1585
414-02 Generator and Regulator...1586
Specifications...1586
Description and Operation...1587
Removal and Installation...1588
Generator - 3.0L NA V6 - AJ27 (86.10.02)...1588
Generator - 4.0L NA V8 - AJ27 (86.10.02)...1590
415 : Audio System...1592
415-01 Audio System...1592
Description and Operation...1592
Inspection and Verification...1593
Removal and Installation...1594
Amplifier (86.50.10)...1594
Compact Disc (CD) Changer - Vehicles Without Navigation System...1595
Compact Disc (CD) Changer - Vehicles With Navigation System (86.50.06)...1597
Cassette Player Cleaning...1599
Steering Wheel Audio Controls (86.50.42)...1600
Audio Unit (86.50.03)...1601
415-02 Antenna...1602
Description and Operation...1602
Diagnosis and Testing...1603
Removal and Installation...1604
Antenna Isolator Module (86.51.08)...1604
Antenna Cable (86.70.80)...1606
415-03 Speakers...1609
Description and Operation...1609
Diagnosis and Testing...1610
Removal and Installation...1611
Front Door Speaker (86.50.13)...1611
Parcel Shelf Speaker (86.51.06)...1612
417 : Lighting...1613
417-01 Exterior Lighting...1613
Specifications...1613
General Procedures...1614
Brake Pedal Position (BPP) Switch Adjustment...1614
Headlamp Adjustment (86.40.18)...1615
Description and Operation...1616
Diagnosis and Testing...1617
Removal and Installation...1618
Front Fog Lamp (86.40.96)...1618
Headlamp Assembly (86.41.33)...1620
Headlamp Leveling Motor (86.42.04)...1621
Headlamp Switch (86.65.26)...1622
High Mounted Stoplamp (86.41.01)...1623
Rear Lamp Assembly (86.40.70)...1624
417-02 Interior Lighting...1625
Description and Operation...1625
Diagnosis and Testing...1626
Interior Lamp (86.45.02)...1627
417-04 Daytime Running Lamps (DRL)...1628
Description and Operation...1628
Diagnosis and Testing...1629
418 : Communications Network...1630
418-00 Module Communications Network...1630
Description and Operation...1630
Diagnosis and Testing...1632
418-01 Module Configuration...1658
General Procedures...1658
Diagnosis and Testing...1659
419: Electronic Feature Group...1661
419-01A Anti-Theft - Active...1661
Description and Operation...1661
Diagnosis and Testing...1663
419-01B Anti-Theft - Passive...1663
General Procedures...1663
Key Programming Using Diagnostic Equipment...1664
Description and Operation...1665
Diagnosis and Testing...1666
Removal and Installation...1667
Passive Anti-Theft System (PATS) Transceiver (86.52.30)...1667
419-02 Remote Convenience...1670
General Procedures...1670
Universal Transmitter Programming...1670
Description and Operation...1672
Diagnosis and Testing...1673
419-05 Telematics...1675
Description and Operation...1675
Removal and Installation...1678
Antenna...1678
Module (86.56.59)...1679
419-07 Navigation System...1680
Description and Operation...1680
Diagnosis and Testing...1682
Removal and Installation...1683
Navigation System Antenna (86.62.06)...1683
Navigation System Display Module (86.62.07)...1684
Navigation System Module (86.62.05)...1685
Navigation System Traffic Module (86.53.60)...1687
419-08 Cellular Phone...1688
Description and Operation...1688
Diagnosis and Testing...1689
Removal and Installation...1693
Handset Holder Vehicles With: Navigation System (86.51.12)...1693
Handset Holder - Vehicles Without Navigation System (86.51.12)...1695
419-10 Multifunction Electronic Modules...1697
Specifications...1697
Description and Operation...1698
Diagnosis and Testing...1701
Removal and Installation...1702
Generic Electronic Module (GEM) (86.55.75)...1702
Multifunction Voice Activated Module (86.53.13)...1704
Driver Seat Module (DSM) (86.75.28)...1706
Driver Door Module (DDM) (86.80.29)...1708
Rear Electronic Module (REM) (86.80.37)...1709
5: Body and Paint...1711
501 : Body and Paint...1711
501-02 Front End Body Panels...1711
Description and Operation...1711
Removal and Installation...1712
Air Deflector 76.11.41...1712
Cowl Panel Grille 76.10.01...1713
Fender Splash Shield 76.10.90...1715
Radiator Grille Opening Panel 76.10.06...1716
Radiator Splash Shield 76.22.90...1717
501-03 Body Closures...1718
Specifications...1718
General Procedures...1719
Hood Alignment (76.16.02)...1719
Luggage Compartment Lid Alignment (76.19.03)...1721
Rear Door Alignment (76.28.08)...1726
Description and Operation...1727
Removal and Installation...1728
Hood (76.16.01)...1728
Front Door Opening Weatherstrip (76.40.01)...1730
501-05 Interior Trim and Ornamentation...1734
Specifications...1734
Description and Operation...1735
Removal and Installation...1736
A-Pillar Trim Panel (76.13.31)...1736
B-Pillar Trim Panel (76.13.28)...1737
Cowl Side Trim Panel (76.13.30)...1739
C-Pillar Trim Panel (76.13.73)...1740
Front Door Trim Panel (76.34.01)...1741
Headliner (76.64.01)...1743
Parcel Shelf (76.67.06)...1745
Rear Door Trim Panel (76.34.04)...1746
Rear Cup Holder (76.70.74)...1748
Rear Window Blind (76.14.04)...1750
Rear Window Blind Motor...1753
Scuff Plate Trim Panel (76.13.81)...1755
Sun Visor (76.10.48)...1756
501-08 Exterior Trim and Ornamentation...1757
Description and Operation...1757
Removal and Installation...1758
Door Moulding (76.43.72)...1758
Radiator Grille (76.55.03)...1759
Window Moulding (76.43.20)...1760
501-09 Rear View Mirrors...1761
Description and Operation...1761
Diagnosis and Inspection...1762
Removal and Installation...1763
Auto-Dimming Interior Mirror (76.10.56)...1763
Exterior Mirror (76.10.52)...1764
Exterior Mirror Foldback Switch...1766
Interior Mirror Mounting Block (76.10.62)...1767
501-10 Seating...1769
Specifications...1769
Description and Operation...1770
Diagnosis and Testing...1772
Removal and Installation...1778
Front Seat (76.70.01)...1778
Front Seat Backrest (76.70.06)...1781
Front Seat Backrest Cover (76.70.15)...1784
Front Seat Cushion Cover (76.70.33)...1788
Front Seat Track Motor (86.75.33)...1790
Lumbar Motor (86.75.12)...1793
Rear Seat Backrest Cover (76.70.48)...1794
Rear Seat Bolster (76.70.67)...1796
Rear Seat Cushion (76.70.37)...1798
Seat Control Switch (86.75.23)...1799
501-11 Glass, Frames and Mechanisms...1801
Specifications...1801
Description and Operation...1802
Inspection and Verification...1803
Removal and Installation...1806
Front Door Window Glass (76.31.01)...1804
Front Door Window Regulator and Motor (86.25.04)...1806
Rear Door Fixed Window Glass...1808
Rear Door Window Glass (76.31.02)...1812
Rear Door Window Regulator and Motor (86.25.09)...1814
Rear Window Glass (76.81.11)...1815
Window Control Switch (86.25.08)...1820
Windshield Glass Using Cheese Wire (76.81.40)...1821
Windshield Glass Using Cutting Tool (76.81.01)...1828
501-12 Instrument Panel and Console...1839
Specifications...1839
Description and Operation...1840
Removal and Installation...1841
Floor Console (76.25.01)...1841
Instrument Panel (76.46.01)...1845
Instrument Panel Console (88.20.34)...1859
501-14 Handles, Locks, Latches and Entry Systems...1861
Specifications...1861
General Procedures...1862
Latch Cable Adjustment...1862
Remote Transmitter Programming...1863
Description and Operation...1864
Diagnosis and Testing...1869
Removal and Installation...1870
Exterior Front Door Handle (76.58.01)...1870
Exterior Rear Door Handle (76.58.02)...1871
Front Door Lock Actuator (76.37.74)...1875
Front Door Lock Cylinder (76.37.71)...1877
Interior Door Handle (76.37.31)...1878
Luggage Compartment Lid Latch Actuator (76.19.25)...1879
Luggage Compartment Lid Lock Cylinder (76.19.19)...1881
Rear Door Lock Actuator (76.37.09)...1882
501-16 Wipers and Washers...1888
Specifications...1888
Description and Operation...1889
Diagnosis and Testing...1891
Removal and Installation...1892
Headlamp Washer Jet (84.20.08)...1892
Headlamp Washer Pump (84.20.21)...1893
Rain Sensor Module (86.56.60)...1895
Windshield Washer Pump (84.10.21)...1896
Windshield Washer Reservoir (84.10.01)...1898
Windshield Wiper Motor (84.15.13)...1900
Wiper Mounting Arm and Pivot Shaft (84.15.24)...1901
501-17 Roof Opening Panel...1904
Specifications...1904
General Procedures...1905
Motor Synchronization (76.82.48)...1905
Roof Opening Panel Alignment...1906
Description and Operation...1909
Diagnosis and Testing...1912
Removal and Installation...1918
Air Deflector (76.82.07)...1918
Roof Opening Panel Control Switch (86.76.05)...1919
Roof Opening Panel Drain Hose (76.82.26)...1920
Roof Opening Panel Frame (76.82.01)...1921
Roof Opening Panel Glass (76.82.05)...1931
Roof Opening Panel Module (86.76.07)...1932
Roof Opening Panel Motor (86.76.01)...1940
Roof Opening Panel Shield (76.82.06)...1942
Roof Opening Panel Weatherstrip (76.82.15)...1944
Trough Assembly (76.82.58)...1945
501-19 Bumpers...1946
Specifications...1946
Description and Operation...1947
Removal and Installation...1948
Front Bumper (76.22.08)...1948
Front Bumper Cover (76.22.78)...1949
Front Bumper Cover Insert (76.22.73)...1951
Rear Bumper (76.22.27)...1952
Rear Bumper Cover (76.22.74)...1953
501-20A Safety Belt System...1958
Specifications...1958
Description and Operation...1959
Diagnosis and Testing...1960
Removal and Installation...1963
Front Safety Belt Buckle (76.73.49)...1963
Front Safety Belt Retractor (76.73.10)...1964
Front Safety Belt Retractor 76.73.10 2002.5+...1965
Front Safety Belt Shoulder Height Adjuster (76.73.12)...1968
Rear Center Safety Belt Retractor (76.73.20)...1969
Rear Safety Belt Buckle (76.73.50)...1971
Rear Safety Belt Retractor (76.73.18)...1973
501-20B Supplemental Restraint System (SRS)...1974
Specifications...1974
General Procedures...1975
Air Bag Disposal...1975
Description and Operation...1978
Diagnosis and Testing...1982
Removal and Installation...1986
Clockspring (86.65.92)...1986
Driver Air Bag Module (76.73.39)...1988
Passenger Air Bag Module (76.73.37)...1991
Restraints Control Module (RCM) (76.73.48)...1994
Side Air Bag Module (76.73.47)...1995
Side Impact Sensor (76.73.53)...1998
502 : Frame and Mounting...2000
502-00 Frame and Mounting...2000
Specifications...2000
General Procedures...2001
Underbody Misalignment Check (57.65.20)...2001
Description and Operation...2003
Removal and Installation...2006
Front Axle Crossmember...2006
Rear Subframe (64.25.01)...2014
Rear Subframe Bushing (64.25.04)...2017
Technical...2020
Parts_S-Types_2000-2005...2021
TG S_Type...2053
XR8 36427 Towbar Electrics 13pins...2186
s-type_jtp919...2202
s-type_jtp920...2204
s-type_jtp921...2206
vsb_09_2003...2208
Wiring...2336
1999...2337
Abbreviations and Acronyms...2341
Introduction...2342
Component Index...2343
User Instructions...2349
Symbols and Codes...2351
Main Power Distribution...2353
Harness Layout...2354
Relay Identification and Location...2355
Fuse Identification and Location...2357
Ground Point Locations...2358
Control Module Locations...2359
Control Module Pin Identification...2361
01 Power Distribution...2419
02 Battery; Starter; Generator...2425
03 Engine Management...2426
04 Transmission...2432
05 Braking; Suspension...2434
06 Climate Control...2437
07 Instrumentation...2438
08 Exterior Lighting...2439
09 Interior Lighting...2443
10 Steering; Mirrors; Heaters...2445
11 Seat Systems...2448
12 Door Locking...2451
13 Wash/Wipe System...2453
14 Window Lifts; Sliding Roof...2454
15 In-Car Entertainment...2455
16 Communication; Voice Control; Navigation...2457
17 Occupant Protection...2464
18 Driver Assist...2465
19 Ancillaries...2466
20 Vehicle Multiplex Systems...2467
Appendix (SCP messages)...2469
2001...2486
Table of Contents:Figures...2489
Abbreviations and Acronyms...2491
Introduction...2492
Component Index...2493
User Instructions...2499
Symbols and Codes...2501
Main Power Distribution...2503
Harness Layout...2504
Relay Identification and Location...2505
Fuse Identification and Location...2507
Ground Point Locations...2508
Control Module Locations...2509
Control Module Pin Identification...2511
01 Power Distribution...2520
02 Battery;Starter;Generator...2532
03 Engine Management...2534
04 Transmission...2542
05 Braking;Suspension...2546
06 Climate Control...2552
07 Instrumentation...2554
08 Exterior Lighting...2556
09 Interior Lighting...2564
10 Steering;Mirrors;Heaters...2568
11 Seat Systems...2574
12 Door Locking...2580
13 Wash/Wipe System...2584
14 Window Lifts;Sliding Roof...2586
15 In-Car Entertainment...2588
16 Communication;Voice Control;Navigation...2592
17 Occupant Protection...2602
18 Driver Assist...2604
19 Ancillaries...2606
20 Vehicle Multiplex Systems...2608
Appendix (SCP messages)...2612
2002.5...2630
Table of Contents...2633
Abbreviations and Acronyms...2635
Introduction...2636
Component Index...2637
Symbols and Codes...2643
Network Configuration...2646
Fuse Box Location...2647
Relay and Fuse Location...2648
Harness In-Line Connectors...2649
Control Module Location...2651
Ground Point Location...2653
Control Module Pin Identification...2654
01 Power Distribution...2662
02 Battery;Starter;Generator...2676
03 Engine Management...2680
04 Transmission...2692
05 Chassis...2694
06 Climate Control...2702
07 Instrumentation...2704
08 Exterior Lighting...2706
09 Interior Lighting...2716
10 Steering Column;Pedals;Mirrors;Heaters...2720
11 Seat Systems...2726
12 Central Locking;Security...2738
13 Wash /Wipe...2744
14 Powered Windows;Sliding Roof...2746
15 In-Car Entertainment...2748
16 Telematics...2752
17 Occupant Protection...2768
18 Driver Assist...2772
19 Ancillaries...2774
20 Vehicle Multiplex Systems...2776
Appendix...2786
2002...2802
Table of Contents...2803
Table of Contents:Figures...2804
Abbreviations and Acronyms...2806
Introduction...2807
Symbols and Codes...2808
Network Configuration...2811
Fuse Box Location...2812
Relay and Fuse Location...2813
Harness In-Line Connectors...2814
Control Module Location...2816
Ground Point Location...2818
01 Power Distribution...2819
02 Battery;Starter;Generator...2826
03 Engine Management...2828
04 Transmission...2834
05 Chassis...2835
06 Climate Control...2839
07 Instrumentation...2840
08 Exterior Lighting...2841
09 Interior Lighting...2846
10 Steering Column;Pedals;Mirrors;Heaters...2848
11 Seat Systems...2851
12 Central Locking;Security...2857
13 Wash /Wipe...2860
14 Powered Windows;Sliding Roof...2861
15 In-Car Entertainment...2862
16 Telematics...2864
17 Occupant Protection...2872
18 Driver Assist...2874
19 Ancillaries...2875
20 Vehicle Multiplex Systems...2876
2003...2881
Table of Contents...2884
Abbreviations and Acronyms...2886
Introduction...2887
Component Index...2888
Symbols and Codes...2894
Network Configuration...2897
Fuse Box Location...2898
Relay and Fuse Location...2899
Harness In-Line Connectors...2900
Control Module Location...2902
Ground Point Location...2904
Control Module Pin Identification...2905
01 Power Distribution...2913
02 Battery;Starter;Generator...2927
03 Engine Management...2931
04 Transmission...2943
05 Chassis...2945
06 Climate Control...2953
07 Instrumentation...2955
08 Exterior Lighting...2957
09 Interior Lighting...2967
10 Steering Column;Pedals;Mirrors;Heaters...2971
11 Seat Systems...2977
12 Central Locking;Security...2989
13 Wash /Wipe...2995
14 Powered Windows;Sliding Roof...2997
15 In-Car Entertainment...2999
16 Telematics...3003
17 Occupant Protection...3019
18 Driver Assist...3023
19 Ancillaries...3025
20 Vehicle Multiplex Systems...3027
Appendix...3037
Jag S-Type...3053
Maintenance...3054
02-5STypeMaint...3055
2004MYMaintenanceCheckSheet...3057
MaintDiesel...3058
Wiring...3060
2005STypeElectrical...3061
2005StypeElectrical...3062
0...3062
1...3066
2...3067
3...3070
4...3072
5...3073
6...3075
7...3078
8...3079
9...3080
10...3081
11...3083
12...3085
13...3086
14...3097
15...3099
16...3101
17...3103
18...3105
19...3107
20...3109
21...3111
22...3113
23...3115
24...3117
25...3119
26...3121
27...3123
28...3125
29...3127
30...3129
31...3131
32...3133
33...3135
34...3137
35...3139
36...3141
37...3143
37A...3145
39...3147
40...3149
41...3151
42...3153
43...3155
44...3157
45...3159
46...3161
47...3163
48...3165
49...3167
50...3169
51...3171
52...3173
53...3175
54...3177
55...3179
56...3181
57...3183
58...3185
59...3187
60...3189
61...3191
62...3193
63...3195
64...3197
65...3199
66...3201
67...3203
68...3205
69...3207
70...3209
71...3211
72...3213
73...3215
74...3217
75...3219
76...3221
77...3223
78...3225
79...3227
80...3229
81...3231
82...3233
83...3236
84...3237
85...3246
86...3254
2006STypeElectrical...3262
2006STypeElectrical...3263
S-Type2002-5ElecGuide...3447
S-Type 2002.5 Elec Guide...3448
Table of Contents...3451
Abbreviations and Acronyms...3453
Introduction...3454
Component Index...3455
Symbols and Codes...3461
Network Configuration...3464
Fuse Box Location...3465
Relay and Fuse Location...3466
Harness In-Line Connectors...3467
Control Module Location...3469
Ground Point Location...3471
Control Module Pin Identification...3472
01 Power Distribution...3480
02 Battery;Starter;Generator...3494
03 Engine Management...3498
04 Transmission...3510
05 Chassis...3512
06 Climate Control...3520
07 Instrumentation...3522
08 Exterior Lighting...3524
09 Interior Lighting...3534
10 Steering Column;Pedals;Mirrors;Heaters...3538
11 Seat Systems...3544
12 Central Locking;Security...3556
13 Wash /Wipe...3562
14 Powered Windows;Sliding Roof...3564
15 In-Car Entertainment...3566
16 Telematics...3570
17 Occupant Protection...3586
18 Driver Assist...3590
19 Ancillaries...3592
20 Vehicle Multiplex Systems...3594
Appendix...3604
Workshop...3620
s type 2003-2008...3621
TABLE OF CONTENTS...3622
1: General Information...3667
100: Service Information...3667
100-00: General Information...3667
Description and Operation...3667
100-01: Identification Codes...3693
100-02: Jacking and Lifting...3704
100-04: Noise, Vibration and Harshness...3707
Diagnosis and Testing...3708
General Procedures...3713
2: Chassis...3714
204: Suspension...3714
204-00: Suspension System - General Information...3714
Description and Operation...3716
Diagnosis and Testing...3720
General Procedures...3723
204-01: Front Suspension...3732
Description and Operation...3733
Diagnosis and Testing...3735
Removal and Installation...3736
Disassembly and Assembly...3801
204-02: Rear Suspension...3803
Description and Operation...3804
Diagnosis and Testing...3806
Removal and Installation...3807
Disassembly and Assembly...3831
204-04: Wheels and Tires...3834
Description and Operation...3836
Diagnosis and Testing...3839
Removal and Installation...3842
204-05: Vehicle Dynamic Suspension...3843
Diagnosis and Testing...3844
Removal and Installation...3845
205: Driveline...3850
205-00: Driveline System - General Information...3850
Diagnosis and Testing...3852
General Procedures...3856
205-01: Driveshaft...3859
Description and Operation...3860
Diagnosis and Testing...3861
General Procedures...3862
Removal and Installation...3863
205-02: Rear Drive Axle/Differential...3866
Description and Operation...3867
Diagnosis and Testing...3868
In-Vehicle Repair...3869
Removal and Installation...3872
205-05: Rear Drive Halfshafts...3876
Description and Operation...3877
Diagnosis and Testing...3878
Removal and Installation...3879
206: Brake System...3891
206-00: Brake System - General Information...3891
Description and Operation...3893
Diagnosis and Testing...3895
General Procedures...3902
206-03: Front Disc Brake...3912
Description and Operation...3914
Diagnosis and Testing...3918
Removal and Installation...3919
206-04: Rear Disc Brake...3920
Description and Operation...3922
Diagnosis and Testing...3925
Removal and Installation...3926
206-05: Parking Brake and Actuation...3936
Description and Operation...3937
Diagnosis and Testing...3939
General Procedures...4036
Removal and Installation...4041
206-06: Hydraulic Brake Actuation...4053
Description and Operation...4054
Diagnosis and Testing...4055
Removal and Installation...4056
206-07: Power Brake Actuation...4065
Description and Operation...4066
Diagnosis and Testing...4067
Removal and Installation...4068
206-09: Anti-Lock Control - Stability Assist...4074
Description and Operation...4075
Diagnosis and Testing...4079
Removal and Installation...4116
211: Steering System...4132
211-00: Steering System - General Information...4132
Description and Operation...4133
Diagnosis and Testing...4134
General Procedures...4146
211-02: Power Steering...4150
Description and Operation...4151
Diagnosis and Testing...4152
Removal and Installation...4153
211-03: Steering Linkage...4187
Description and Operation...4188
Diagnosis and Testing...4189
Removal and Installation...4190
211-04: Steering Column...4193
Description and Operation...4194
Diagnosis and Testing...4195
Removal and Installation...4196
Disassembly and Assembly...4209
211-05: Steering Column Switches...4213
Diagnosis and Testing...4215
Removal and Installation...4216
3: Powertrain...4220
303: Engine...4220
303-00: Engine System - General Information...4220
Diagnosis and Testing...4220
General Procedures...4228
303-01A: Engine - 2.5L NA V6 - AJV6/3.0L NA V6 - AJ27...4254
Description and Operation...4255
Diagnosis and Testing...4257
General Procedures...4258
In-Vehicle Repair...4260
Removal...4340
Disassembly...4349
Disassembly and Assembly of Subassemblies...4369
Assembly...4375
Installation...4401
303-01B: Engine - V8 4.2L Petrol/V8 S/C 4.2L Petrol...4409
Description and Operation...4410
Diagnosis and Testing...4417
General Procedures...4418
In-Vehicle Repair...4422
Removal and Installation...4623
Removal...4674
Disassembly...4682
Disassembly and Assembly of Subassemblies...4717
Assembly...4720
Installation...4761
303-01C: Engine - 2.7L V6 - TdV6...4768
Description and Operation...4769
Diagnosis and Testing...4782
In-Vehicle Repair...4785
Removal...4895
Installation...4910
303-03A: Engine Cooling - V8 4.2L Petrol/V8 S/C 4.2L Petrol/2.5L NA V6 - AJV6/3.0L NAV6 - AJ27...4925
Description and Operation...4926
Diagnosis and Testing...4933
General Procedures...4936
Removal and Installation...4948
303-03B: Supercharger Cooling...4980
Description and Operation...4981
Diagnosis and Testing...4983
General Procedures...4984
Removal and Installation...4987
303-03C: Engine Cooling - 2.7L V6 - TdV6...4991
Description and Operation...4992
Diagnosis and Testing...4997
General Procedures...5000
Removal and Installation...5003
303-04A: Fuel Charging and Controls - 2.5L NA V6 - AJV6/3.0L NA V6 - AJ27...5021
Description and Operation...5022
Diagnosis and Testing...5023
Removal and Installation...5041
303-04B: Fuel Charging and Controls - V8 4.2L Petrol/V8 S/C 4.2L Petrol...5051
Description and Operation...5052
Diagnosis and Testing...5054
Removal and Installation...5064
303-04C: Fuel Charging and Controls - 2.7L V6 - TdV6...5081
Description and Operation...5082
Diagnosis and Testing...5085
General Procedures...5111
Removal and Installation...5112
303-04D: Fuel Charging and Controls - Turbocharger - 2.7L V6 - TdV6...5152
Description and Operation...5153
Diagnosis and Testing...5155
Removal and Installation...5160
303-05: Accessory Drive...5178
Description and Operation...5179
Diagnosis and Testing...5183
Removal and Installation...5187
303-06: Starting System...5211
Description and Operation...5212
Diagnosis and Testing...5213
Removal and Installation...5216
303-07A: Engine Ignition - 2.5L NA V6 - AJV6/3.0L NA V6 - AJ27...5225
Description and Operation...5226
Diagnosis and Testing...5227
Removal and Installation...5237
303-07B: Engine Ignition - V8 4.2L Petrol/V8 S/C 4.2L Petrol...5239
Description and Operation...5240
Diagnosis and Testing...5241
Removal and Installation...5252
303-07C: Glow Plug System...5254
Description and Operation...5255
Diagnosis and Testing...5256
Removal and Installation...5260
303-08A: Engine Emission Control - V8 4.2L Petrol/V8 S/C 4.2L Petrol/2.5L NA V6 –AJV6/3.0L NA V6 - AJ27...5261
Description and Operation...5262
Diagnosis and Testing...5268
Removal and Installation...5284
303-08B: Engine Emission Control - 2.7L V6 - TdV6...5319
Description and Operation...5320
Diagnosis and Testing...5322
Removal and Installation...5332
303-12A: Intake Air Distribution and Filtering - 2.5L NA V6 - AJV6/3.0L NA V6 - AJ27...5347
Description and Operation...5348
Diagnosis and Testing...5349
Removal and Installation...5354
303-12B: Intake Air Distribution and Filtering - V8 4.2L Petrol/V8 S/C 4.2L Petrol...5358
Description and Operation...5359
Diagnosis and Testing...5362
Removal and Installation...5368
303-12C: Intake Air Distribution and Filtering - 2.7L V6 - TdV6...5399
Description and Operation...5400
Diagnosis and Testing...5401
Removal and Installation...5403
303-13: Evaporative Emissions...5407
Description and Operation...5408
Diagnosis and Testing...5412
Removal and Installation...5424
303-14A: Electronic Engine Controls - 2.5L NA V6 - AJV6/3.0L NA V6 - AJ27...5448
Description and Operation...5449
Diagnosis and Testing...5453
General Procedures...5562
Removal and Installation...5564
303-14B: Electronic Engine Controls - V8 4.2L Petrol/V8 S/C 4.2L Petrol...5584
Description and Operation...5585
Diagnosis and Testing...5589
General Procedures...5659
Removal and Installation...5661
303-14C: Electronic Engine Controls - 2.7L V6 - TdV6...5683
Description and Operation...5684
Diagnosis and Testing...5687
Removal and Installation...5745
307: Automatic Transmission/Transaxle...5781
307-01: Automatic Transmission/Transaxle...5781
Description and Operation...5782
Diagnosis and Testing...5796
General Procedures...5808
In-Vehicle Repair...5813
Removal...5824
Disassembly and Assembly of Subassemblies...5839
Installation...5841
307-02: Transmission/Transaxle Cooling...5856
Description and Operation...5857
Diagnosis and Testing...5859
Removal and Installation...5860
307-05: Automatic Transmission/Transaxle External Controls...5875
Description and Operation...5876
Diagnosis and Testing...5878
General Procedures...5879
Removal and Installation...5881
308: Manual Transmission/Transaxle, Clutch and Transfer Case...5890
308-00: Manual Transmission/Transaxle and Clutch - General Information...5890
Description and Operation...5891
Diagnosis and Testing...5892
General Procedures...5897
308-01: Clutch...5899
Description and Operation...5900
Diagnosis and Testing...5901
Removal and Installation...5902
308-02: Clutch Controls...5904
Description and Operation...5905
Diagnosis and Testing...5907
Removal and Installation...5908
308-03A: Manual Transmission/Transaxle - Vehicles With: 5-Speed Manual Transmission –GETRAG 221...5913
Description and Operation...5914
Diagnosis and Testing...5915
General Procedures...5916
In-Vehicle Repair...5918
Removal...5926
Installation...5930
308-03B: Manual Transmission/Transaxle - Vehicles With: S6-53 6-Speed ManualTransmission...5934
Description and Operation...5935
Diagnosis and Testing...5936
General Procedures...5937
In-Vehicle Repair...5939
Removal...5957
Installation...5962
308-06: Manual Transmission/Transaxle External Controls...5967
Description and Operation...5968
Diagnosis and Testing...5970
Removal and Installation...5971
309: Exhaust System...5978
309-00: Exhaust System...5978
Description and Operation...5980
Diagnosis and Testing...5984
Removal and Installation...5986
310: Fuel System...6002
310-00: Fuel System - General Information...6002
Description and Operation...6003
Diagnosis and Testing...6010
General Procedures...6015
310-01: Fuel Tank and Lines...6055
Description and Operation...6056
Diagnosis and Testing...6063
Removal and Installation...6089
310-02: Acceleration Control...6154
Description and Operation...6155
Diagnosis and Testing...6156
Removal and Installation...6160
310-03: Speed Control...6165
Description and Operation...6166
Diagnosis and Testing...6173
General Procedures...6189
Removal and Installation...6190
4: Electrical...6196
412: Climate Control System...6196
412-00: Climate Control System - General Information...6196
Description and Operation...6197
Diagnosis and Testing...6199
General Procedures...6200
412-01: Air Distribution and Filtering...6209
Description and Operation...6210
Diagnosis and Testing...6211
Removal and Installation...6212
412-02A: Heating and Ventilation...6224
Description and Operation...6225
Diagnosis and Testing...6227
Removal and Installation...6228
Disassembly and Assembly...6251
412-02B: Auxiliary Heating...6253
Description and Operation...6254
Diagnosis and Testing...6255
Removal and Installation...6260
412-03: Air Conditioning...6264
Description and Operation...6265
Diagnosis and Testing...6270
Removal and Installation...6271
412-04: Control Components...6305
Description and Operation...6306
Diagnosis and Testing...6309
Removal and Installation...6310
413: Instrumentation and Warning Systems...6325
413-00: Instrument Cluster and Panel Illumination...6325
413-01: Instrument Cluster...6326
Diagnosis and Testing...6329
Removal and Installation...6330
413-06: Horn...6336
Description and Operation...6337
Diagnosis and Testing...6338
Removal and Installation...6342
413-08: Information and Message Center...6344
Diagnosis and Testing...6346
Removal and Installation...6347
413-09: Warning Devices...6348
Diagnosis and Testing...6351
General Procedures...6352
413-13: Parking Aid...6353
Diagnosis and Testing...6356
Removal and Installation...6357
414: Battery and Charging System...6362
414-00: Battery and Charging System - General Information...6362
Diagnosis and Testing...6373
General Procedures...6390
414-01: Battery, Mounting and Cables...6392
Description and Operation...6393
Diagnosis and Testing...6394
General Procedures...6395
Removal and Installation...6397
414-02: Generator and Regulator...6400
Description and Operation...6401
Diagnosis and Testing...6402
Removal and Installation...6403
415: Information and Entertainment Systems...6415
415-00: Information and Entertainment System - General Information...6415
Diagnosis and Testing...6415
General Procedures...6416
415-01: Audio Unit...6417
Description and Operation...6418
Diagnosis and Testing...6422
Removal and Installation...6423
415-02: Antenna...6428
Diagnosis and Testing...6429
Removal and Installation...6430
415-03: Speakers...6431
Diagnosis and Testing...6432
Removal and Installation...6433
417: Lighting...6436
417-01: Exterior Lighting...6436
Description and Operation...6437
Diagnosis and Testing...6438
General Procedures...6439
Removal and Installation...6440
417-02: Interior Lighting...6455
Diagnosis and Testing...6456
417-04: Daytime Running Lamps (DRL)...6457
Diagnosis and Testing...6458
418: Electrical Distribution...6459
418-00: Module Communications Network...6459
Diagnosis and Testing...6463
418-01: Module Configuration...6503
418-02: Wiring Harnesses...6504
Description and Operation...3658
General Procedures...6515
419: Electronic Feature Group...6516
419-01A: Anti-Theft - Active...6516
Diagnosis and Testing...6518
Removal and Installation...6519
419-01B: Anti-Theft - Passive...6521
Diagnosis and Testing...6522
General Procedures...6523
Removal and Installation...6526
419-05: Telematics...6527
Diagnosis and Testing...6529
Removal and Installation...6530
419-07: Navigation System...6533
Diagnosis and Testing...6534
Removal and Installation...6536
419-08: Cellular Phone...6539
Diagnosis and Testing...6543
Removal and Installation...6544
419-10: Multifunction Electronic Modules...6564
Diagnosis and Testing...6567
Removal and Installation...6568
5: Body and Paint...6577
501: Body and Paint...6577
501-02: Front End Body Panels...6577
Description and Operation...6577
Removal and Installation...6578
501-03: Body Closures...6583
Description and Operation...6584
General Procedures...6585
Removal and Installation...6595
501-05: Interior Trim and Ornamentation...6598
Description and Operation...6599
Removal and Installation...6600
501-08: Exterior Trim and Ornamentation...6620
Removal and Installation...6621
501-09: Rear View Mirrors...6623
Description and Operation...6624
Diagnosis and Testing...6625
Removal and Installation...6626
501-10: Seating...6632
Description and Operation...6633
Diagnosis and Testing...6636
Removal and Installation...6639
501-11: Glass, Frames and Mechanisms...6690
Description and Operation...6691
Diagnosis and Testing...6692
General Procedures...6693
Removal and Installation...6694
501-12: Instrument Panel and Console...6722
Description and Operation...6723
Removal and Installation...6724
501-14: Handles, Locks, Latches and Entry Systems...6744
Diagnosis and Testing...6749
General Procedures...6750
Removal and Installation...6751
501-16: Wipers and Washers...6773
Description and Operation...6774
Diagnosis and Testing...6775
Removal and Installation...6776
501-17: Roof Opening Panel...6790
Description and Operation...6791
Diagnosis and Testing...6793
General Procedures...6796
Removal and Installation...6800
501-19: Bumpers...6820
Description and Operation...6821
Removal and Installation...6822
501-20A: Safety Belt System...6840
Description and Operation...6841
Diagnosis and Testing...6842
Removal and Installation...6844
501-20B: Supplemental Restraint System...6853
Description and Operation...6854
Diagnosis and Testing...6859
General Procedures...6865
Removal and Installation...6867
502: Frame and Mounting...6896
Description and Operation...6897
Removal and Installation...6898
Jaguar S-Type/S-Type R/S-Type Sport Workshop Repair Service Manual 1999-2008
