John Deere 5320N, 5420N and 5520N Tractors Operator's Manual (OMRE73927)
Complete service Operator's Manual for John Deere 5320N, 5420N and 5520N Tractors.
OMRE73927 - John Deere 5320N, 5420N and 5520N Tractors (North American) Operator's Manual.pdf
Category: Operator's Manual
Language: English
Published on 2003/11/24
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PRODUCT DETAILS:
Total Pages: 576 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
Section 05: Safety....16
Recognize Safety Information....18
Understand Signal Words....19
Follow Safety Instructions....20
Prevent Machine Runaway....21
Use Seat Belt and Foldable ROPS Properly....22
Operate Tractor Safely....24
Locating Fusible Link....437
Use Caution on Hillsides....153
Shift to Low Gear on Hills....28
Avoid Tipping....29
Freeing a Mired Machine....30
Work In Ventilated Area....385
Park Tractor Safely....32
Keep Riders Off Machine....33
Handle Fuel Safely-Avoid Fires....286
Prepare for Emergencies....35
Do Not Use Starting Fluid....36
Wear Protective Clothing....37
Protect Against Noise....38
Handle Chemical Products Safely....39
Avoid Contact with Pesticides....40
Stay Clear of Rotating Drivelines....208
Use Safety Lights and Devices....276
Use a Safety Chain....277
Safely Transporting the Tractor....44
Tow Loads Safely....45
Keep ROPS Installed Properly....46
Practice Safe Maintenance....47
Service Tractor Safely....384
Support Machine Properly....49
Remove Paint Before Welding or Heating....50
Avoid Heating Near Pressurized Fluid Lines....304
Avoid High-Pressure Fluids....52
Service Cooling System Safely....53
Store Attachments Safely....54
Prevent Acid Burns....55
Service Tires Safely....241
Dispose of Waste Properly....57
Section 10: Safety Signs....58
Warning Labels....59
Section 15: Controls and Instruments....66
Tractor Controls-Open Station....67
Tractor Controls-Cab....69
Instrument (Dash) Panel....71
Overhead Control Panel-Cab....72
Section 20: Lights....74
Light Switch Positions....75
Using Headlights....76
High Beam Indicator....77
Using Tail Light-Open Station....78
Using Rear Flood Light-Open Station....79
Using Flood Lights-Cab....80
Using Warning Lights-Open Station....82
Using Warning Lights-Cab....84
Using Turn Signals-Open Station....86
Using Turn Signals-Cab....88
Seven-Terminal Outlet-If Equipped....91
Section 25: Operator's Platform-Open Station....92
Operating Foldable ROPS....93
Using Seat Belt....99
Selecting Seat Position....96
Adjusting Ride Comfort....97
Section 30: Operator's Station-Cab....98
Using Seat Belt....99
Seat Adjustments....100
Adjusting Steering Wheel Tilt....101
Adjusting Blower Speed....102
Controlling Temperature....103
Operating Wiper(s)....104
Accessory Electrical Outlet....105
Optimizing A/C and Heater Performance....106
Operating the Radio (Cab-If Equipped)....107
Operating the Radio with Optional Cassette Tape Player (Cab-If Equipped)....108
Operating the Radio with Optional Compact Disc Player (Cab-If Equipped)....109
Operating the Optional Cassette Tape Player (Cab-If Equipped)....111
Operating the Optional Compact Disc Player (Cab-If Equipped)....112
Setting the Clock (Cab-If Equipped)....113
Using Dome Light....114
Storage Compartment....115
Section 35: Break-In Period....116
Observe Engine Operation Closely....117
Break-In Service....308
Section 40: Prestarting Checks....119
Service Daily Before Start-Up....120
Section 45: Operating the Engine....122
Before Starting the Engine....127
Starting the Engine....127
Check Instruments After Starting....129
Oil Pressure Indicator....130
Charging System Indicator....131
Air Restriction Indicator....132
Coolant Temperature Gauge....133
Watch Fuel Level....134
Changing Engine Speeds....135
Warming Up the Engine....137
Restart Stalled Engine....138
Avoid Idling the Engine....139
Observe Engine Work and Idle Speeds....140
Working with Speed/Hour Meter....141
Stopping the Engine....142
Cold Weather Starting Procedure Using Intake Air Heater System-If Equipped....143
Using Booster Battery....145
Section 50: Driving the Tractor....146
Operator Training Required....147
Avoid Contact With Pesticides....148
Driving on Public Roads....149
Use Caution on Hillsides....153
Observe Maximum Travel Speeds....154
Selecting a Gear....155
Shifting Transmission....156
Using Brakes....158
Using Differential Lock....159
Operating Mechanical Front Wheel Drive-If Equipped....160
Stopping The Tractor....161
Section 55: Rockshaft and 3-Point Hitch....165
Match Tractor Power to Implement....166
3-Point Hitch Components....167
Rockshaft Control Levers....168
Using Rockshaft Position Control....170
Setting Position Control Lever Stop....172
Using Draft Control....173
Adjusting Rockshaft Rate-of-Drop....175
Preparing Implement....176
Converting Category II Hitch to Category IN or Category I....178
Positioning Draft Link Ends....179
Positioning Center Link....180
Attaching Implements to 3-Point Hitch....181
Adjusting Sway Blocks....183
Leveling the Hitch....184
Adjusting Rockshaft Control Lever Friction-Open Station....186
Adjusting Rockshaft Control Lever Friction-Cab....188
Warming Hydraulic System Oil....190
Section 60: Remote Hydraulic Cylinders....192
Use Correct Hose Tips....193
SCV Control Lever and Coupler Identification....194
Installing Remote Outlet Oil Manifolds-Optional....195
Connecting Cylinder Hoses....196
Operating SCV Controls....199
Adjusting Cylinder Stop....201
Power Beyond Valve Operation-If Equipped....202
Disconnecting Cylinder Hoses....203
Section 65: Drawbar and PTO....204
Observe Drawbar Load Limitations....205
Selecting Drawbar Position....206
Adjusting Drawbar Length....207
Stay Clear of Rotating Drivelines....208
Attaching PTO-Driven Implement....209
Selecting Correct PTO Speeds....210
Operating Tractor PTO....211
Adjusting PTO Clutch Operating Rod-Open Station....344
Adjusting PTO Clutch Operating Rod-Cab....347
Section 70: Ballast....220
Planning for Maximum Productivity....221
Selecting Ballast Carefully....222
Matching Ballast to Load Work....223
Checking for Correct Ballast....224
Measuring Wheel Slip-Manually....225
Ballast Limitations....226
Ballasting Front End for Transport....227
Ballasting Two-Wheel Drive Tractors....228
Ballasting MFWD-Equipped Tractors....229
Determining Maximum Rear Ballast....230
Determining Maximum Front Ballast....231
Using Cast Iron Weights....233
Installing Rear Cast Iron Weights....234
Using Liquid Weight....235
Using Implement Codes....238
Section 75: Wheels, Tires and Treads....240
Service Tires Safely....241
Check Implement-to-Tire Clearance....242
Check Tire Inflation Pressure....243
Tire Inflation Pressure Chart....244
Selecting Front Tire Rolling Direction....246
Tighten Wheel/Axle Hardware Correctly....247
Tighten Bolts-Adjustable Front Axle....248
Tighten Bolts-MFWD Axle....249
Tighten Bolts-Rear Axle....250
Observe Rear Wheel Tread Width Limitations....251
Tread Settings-Two-Position Rear Wheels-Early Model Tractor....252
Tread Settings-Two-Position Rear Wheels-Late Model Tractor....253
Tread Settings-Multi-Position Rear Wheels-Early Model Tractor....254
Tread Settings-Multi-Position Rear Wheels-Late Model Tractor....256
Tread Settings-Two-Position MFWD Wheels-Early Model Tractor....258
Tread Settings-Two-Position MFWD Wheels-Late Model Tractor....259
Tread Settings-Adjustable Front Axle-Early Model Tractor....260
Tread Settings-Adjustable Front Axle-Late Model Tractor....261
Adjust Front Axle Tread Width....263
Checking Toe-In-Two-Wheel Drive Tractor....264
Adjusting Toe-In-Two-Wheel Drive Tractor....265
Checking Toe-In-MFWD Tractor....266
Adjusting Toe-In-MFWD Tractor....267
Set MFWD Steering Stops-MFWD Axle....268
Use Correct Tire Combinations....269
Tire Compatibility Chart-Early Model Tractor....270
Tire Compatibility Chart-Late Model Tractor....273
Section 80: Transporting....275
Use Safety Lights and Devices....276
Use a Safety Chain....277
Driving Tractor on Roads....278
Transport on Carrier....283
Towing Tractor....284
Section 85: Fuels, Lubricants, and Coolant....285
Handle Fuel Safely-Avoid Fires....286
Handle Fluids Safely-Avoid Fires....287
Fuel Storage....288
Cold Weather Operation....289
Diesel Fuel....290
Fill Fuel Tank....292
Alternative and Synthetic Lubricants....293
Lubricant Storage....294
Diesel Engine Oil....295
Oil Filters....296
Diesel Engine Coolant....297
Liquid Coolant Conditioner....298
Anti-Chatter Transmission/Hydraulic Oil....299
Use Correct Hydraulic-Transmission Filter Element....300
Gear Oil....301
Grease....302
Section 90: Lubrication and Maintenance....303
Avoid Heating Near Pressurized Fluid Lines....304
Clean Vehicle of Hazardous Pesticides....386
Observe Service Intervals....309
Use Correct Lubricant....307
Break-In Service....308
Service Intervals....309
Section 95: Service-10 Hours....311
Check Engine Oil Level....312
Check Coolant Level....313
Drain Water and Sediment from Fuel Tank and Fuel Filter....314
Lubricate as Necessary....316
Section 100: Service-50 Hours....317
Check Transmission-Hydraulic System Oil Level....318
Check MFWD Axle Oil Level....319
Clean and Check Battery....320
Inspect All Tires....321
Lubricate Front Axle Pivot Pin....322
Lubricate Steering Cylinder Ends and Steering Spindles-Adjustable Front Axle....323
Lubricate Steering King Pins-MFWD....324
Inspect Tractor for Loose Hardware....325
Section 105: Service-100 Hours....326
Change Engine Oil and Filter....369
Replace Transmission-Hydraulic Filter....329
Section 110: Service-250 Hours....330
Service Air Cleaner....377
Inspect and Adjust Alternator/Fan Belt-5320N....332
Inspect and Adjust A/C Compressor Belt -Cab (5320N)....333
Inspect and Replace A/C Compressor Belt-Cab (5420N and 5520N)....334
Lubricate 3-Point Hitch....337
Check Neutral Start System....338
Check and Adjust Clutch Pedal Free Play-Open Station....339
Check and Adjust Clutch Pedal Free Play-Cab....340
Clean Cab Air Filters....342
Adjusting PTO Clutch Operating Rod-Open Station....344
Adjusting PTO Clutch Operating Rod-Cab....347
Section 115: Service-500 Hours....350
Replace Fuel Filter....351
Section 120: Service-600 Hours....352
Change Oil in MFWD Axle-If Equipped....353
Clean Engine Crankcase Vent Tube....355
Pack Front Wheel Bearings-Adjustable Front Axle....356
Check Hoses and Hose Clamps for Tightness....357
Lubricate Rear Axle Bearings....360
Check Engine Idle Speeds....361
Check Front Axle Pivot Pin....362
Check and Adjust Engine Valve Clearance....363
Section 125: Service-1200 Hours....364
Change Transmission-Hydraulic Oil and Filter....365
Clean Transmission-Hydraulic Pickup Screen....366
Section 130: Service-Annually....368
Change Engine Oil and Filter....369
Replace Air Cleaner Elements....370
Inspecting Seat Belt....371
Section 135: Service-2 Years/2000 Hours....372
Flush Cooling System....416
Section 140: Service-As Required....376
Service Air Cleaner....377
Adjust Throttle Friction....378
Adjust 540E PTO Throttle Limiter-Open Station....379
Adjust 540E PTO Throttle Limiter-Cab....380
Section 145: Service....382
Service Tractor Safely....384
Work In Ventilated Area....385
Clean Vehicle of Hazardous Pesticides....386
Engine Break-In Oil....387
Using High-Pressure Washers....388
Additional Service Information....389
Opening Hood....390
Removing Hood....391
Removing Side Screens....392
Air Intake System Components....393
Service Air Cleaner at Regular Intervals....394
Checking Air Intake System....395
Removing Air Cleaner Elements....397
Inspecting Element....399
Cleaning Primary Element....400
Washing Primary Element....401
Storing Element....402
Replacing Alternator/Fan Belt-5320N....403
Replacing Fan/Alternator/AC Compressor Belt-5420N and 5520N....404
Replacing A/C Compressor Belt (Cab-5320N)....406
Fuel System Components....407
Bleeding Fuel System....409
Do Not Modify Fuel System....411
Engine Cooling System Components....412
Cleaning Grille, Screens, Radiator, Oil Cooler and Air Conditioner Condenser....414
Flush Cooling System....416
Replacing Thermostat....417
Winterize Cooling System....420
Prevent Battery Explosions....421
Observe Electrical Service Precautions....422
Battery Access-Open Station Machines....423
Battery Access-Cab Machines....424
Removing Battery....425
Servicing Battery....426
Battery Replacement Specifications....429
Charging Battery....430
Checking Battery Condition....432
Connecting Starter Wiring....433
Connecting Alternator Wiring....434
Servicing Air Conditioner....435
Locating Fusible Link....437
Locating Fuses....438
Fuse Size and Function-Early Model Tractors Without Cab....439
Fuse Size and Function-Later Model Tractors Without Cab....440
Fuse Size and Function-All Cab Tractors....441
Fuse Size and Function-Cab....442
Aiming Headlights....443
Adjusting Headlights....444
Replace Headlight Bulb....445
Replace Warning Light Bulb-Cab....447
Replace Warning Light Bulb-Open Station....448
Replace Tail/Turn Signal Light Bulb-Cab....449
Replace Tail Light Bulb-Open Station....450
Replace Rear Flood Light Bulb-Open Station....451
Replace Flood Light Bulb-Cab....452
Replace Dome Light Bulb-Cab....453
Checking and Adjusting Park Brake Lever....454
Checking Tires....456
Tubeless Tire Repair....457
Keep ROPS Installed Properly-Open Station....458
Keep Cab Protection System Installed Properly....460
Section 150: Troubleshooting....462
Engine Troubleshooting....463
Transmission Troubleshooting....468
Hydraulic System Troubleshooting....469
Brakes Troubleshooting....470
Rockshaft and Quick-Coupler 3-Point Hitch Troubleshooting....471
Remote Hydraulic Cylinders Troubleshooting....473
Electrical System Troubleshooting....474
Heater and A/C System Troubleshooting-Cab....476
Wipers, Flood Lights, Dome Light and Radio Troubleshooting-Cab....480
Section 155: Storage....481
Storing Tractor....482
Removing Tractor From Storage....486
Section 160: Specifications....488
Machine Specifications....489
Drain and Refill Capacities....493
5320N Machine Dimensions....494
5420N Machine Dimensions....496
5520N Machine Dimensions....498
Permissible Load Specifications....500
SyncReverser™ Transmission Ground Speed Estimates....501
Creeper Transmissions Ground Speed Estimates....502
Correction Factors for Other Tire Sizes....503
Metric Bolt and Cap Screw Torque Values....504
Unified Inch Bolt and Cap Screw Torque Values....506
Emissions Control System Certification Label....508
U.S. Emissions Control Warranty Statement (United States Only)....509
Limited Battery Warranty....510
Section 165: Identification Numbers....512
Identification Plates....513
Record Tractor Serial Number....514
Record Adjustable Front Axle (2-WD) Serial Number....515
Record Mechanical Front Wheel Drive (MFWD) Serial Number....516
Record Engine Serial Number....517
Record Transmission Serial Number....518
Section 170: Lubrication and Maintenance Record Charts....519
50, 250, 500 Hour Service Chart....520
600 Hour Service Chart....522
1000, 1200 Hour Service Chart....524
Annual Service Chart....526
2000 Hour Service Chart....527
As Required Service Chart....528
Section 175: Crime Prevention Tips....529
Help Prevent Crime....530
Record Ag Identification Numbers....531
Keep Proof of Ownership....532
Park Indoors Out of Sight....533
When Parking Outdoors....534
Reduce Vandalism....535
Report Thefts Immediately....536
Section SLIT: John Deere Service Literature Available....537
Parts Catalog....538
Operator's Manual....539
Fundamentals of Service Manuals....540
Technical and Service Manuals....541
Know-How Booklets....542
Common Questions Booklet....543
Section IBC: John Deere Service Keeps You on the Job....544
John Deere Quality....545
John Deere 5320N, 5420N and 5520N Tractors (North American) Operator's Manual (OMRE73927)
