John Deere 200CLC, 230CLC and 270CLC Excavators Operator's Manual (OMT187348)
Complete Operator's Manualfor John Deere 200CLC, 230CLC and 270CLC Excavators, with all the technical information to maintain and operate like professional mechanics.
OMT187348 - John Deere 200CLC, 230CLC and 270CLC Excavator Operator's Manual.pdf
omt187347 - John Deere Excavadora 200CLC, 230CLC y 270CLC.pdf
omt187346 - John Deere Excavateur 200CLC, 230CLC et 270CLC.pdf
omt227804 - John Deere Escavadoras 200CLC, 230CLC e 270CLC.pdf
PRODUCT DETAILS:
Total Pages: 411 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Category: Operator's Manual
Language: English Spanish French Portuguese
TABLE OF CONTENTS
Section 1-1: Safety—Safety and Operator Conveniences...18
Safety and Operator Conveniences Features...19
Section 1-2: Safety—General Precautions...20
Recognize Safety Information...21
Follow Safety Instructions...22
Operate Only If Qualified...23
Wear Protective Equipment...24
Avoid Unauthorized Machine Modifications...25
Add Cab Guarding for Special Uses...26
Inspect Machine...27
Stay Clear of Moving Parts...28
Avoid High-Pressure Fluids...29
Avoid High-Pressure Oils...30
Work In Ventilated Area...31
Prevent Fires...32
Prevent Battery Explosions...33
Handle Chemical Products Safely...34
Dispose of Waste Properly...35
Prepare for Emergencies...36
Clean Debris from Machine...37
Section 1-3: Safety—Operating Precautions...38
Use Steps and Handholds Correctly...39
Start Only From Operator's Seat...40
Use and Maintain Seat Belt...41
Prevent Unintended Machine Movement...42
Avoid Worksite Hazards...43
Keep Riders Off Machine...45
Avoid Backover Accidents...46
Avoid Machine Tip Over...47
Use Special Care When Lifting Objects...49
Add and Operate Attachments Safely...50
Section 1-4: Safety—Maintenance Precautions...51
Park and Prepare for Service Safely...52
Service Cooling System Safely...53
Remove Paint Before Welding or Heating...54
Make Welding Repairs Safely...55
Drive Metal Pins Safely...56
Section 1-5: Safety—Safety Signs...58
Safety Signs...58
Replace Safety Signs...59
Section 2-1: Operation—Operator's Station...60
Pedals, Levers, and Panels...61
Monitor Panel...62
Monitor Panel Functions...64
Front Switch Panel...66
Front Switch Panel Functions...68
Rear Switch Panel...70
Horn...71
Power Dig Button...72
Pilot Shutoff Lever...73
Travel Alarm and Travel Alarm Cancel Switch...74
Cab Heater and Air Conditioner...75
Operating the AM/FM Radio...77
Secondary Exit Tool...78
Opening Upper Front (Secondary Exit) Window...79
Removing and Storing the Lower Front Window...81
Opening Side Windows...83
Opening and Closing the Roof Exit Cover...84
Adjusting the Seat...85
Section 2-2: Operation—Operating the Machine...87
Before Starting Work...88
Operator's Daily Machine Check Before Starting...89
Starting Engine...296
Cold Weather Warm-Up...93
Travel Pedals and Levers...95
Control Lever Pattern Operation...97
Control Lever Pattern Conversion...99
Operating In Water and Mud...101
Driving Up a Steep or Slippery Slope...102
Lifting...103
Lower Boom With Engine Stopped...104
Parking the Machine...106
Loading and Unloading for Transport...107
Towing Machine...109
Lifting the Machine...110
Section 3-1: Maintenance—Machine...111
Diesel Fuel...112
Testing Diesel Fuel...114
Handling and Storing Diesel Fuel...115
Alternative and Synthetic Lubricants...116
Engine Break-In Oil...117
Hydraulic Oil...118
Diesel Engine Oil...120
Diesel Engine Oil and Filter Service Intervals...144
Swing Gearbox and Travel Gearbox Oils...124
Pump Gearbox Oil...125
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease...126
Heavy Duty Diesel Engine Coolant...217
Drain Intervals for Diesel Engine Coolant...128
John Deere COOL-GARD™ II Coolant Extender...129
Supplemental Coolant Additives...130
Operating in Warm Temperature Climates...131
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender...132
Testing Diesel Engine Coolant...134
Section 3-2: Maintenance—Periodic Maintenance...135
Service Machine at Specified Intervals...136
Check the Hour Meter Regularly...137
Prepare Machine for Maintenance...138
Open Access Doors for Service...139
Open Engine Hood for Service...140
Fuel Tank...141
Hydraulic Breaker and Crusher Attachments...142
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...143
Service Intervals...144
Required Parts...146
Section 3-3: Maintenance—As Required...149
Clean Fuel Tank Inlet Screen...150
Drain Water and Sediment From Fuel Tank Sump...151
Drain Water Separator...152
Bleed Fuel System...153
Clean Radiator Air Inlet Screen...154
Clean Air Cleaner Dust Unloader Valve...155
Windshield Washer Fluid Level...156
Check and Adjust Track Sag...157
Section 3-4: Maintenance—10 Hours or Daily...160
Check Engine Oil Level...161
Check Recovery Tank Coolant Level...162
Check Hydraulic Tank Oil Level...163
Section 3-5: Maintenance—Every 100 Hours...166
Grease Working Tool Pivots...186
Section 3-6: Maintenance—Initial Service - 250 Hours...168
Change Engine Break-In Oil and Replace Filter...169
Section 3-7: Maintenance—Every 250 Hours...171
Check Swing Gearbox Oil Level...172
Drain Hydraulic Tank Sump...173
Check Pump Drive Gearbox Oil Level...175
Check Radiator Coolant Level...176
Check Battery Electrolyte Level and Terminals...178
Check Travel Gearbox Oil Level...181
Clean or Replace Dusty Primary Element...182
Take Engine Oil Sample...184
Section 3-8: Maintenance—Every 500 Hours...185
Grease Working Tool Pivots...186
Grease Swing Bearing...189
Grease Swing Bearing Gear...190
Replace Water Separator...191
Replace Final Fuel Filter...192
Change Engine Oil and Replace Filter...193
Check Air Intake Hoses...195
Clean Cab Fresh Air and Recirculating Air Filters...196
Take Fluid Samples...199
Section 3-9: Maintenance—Every 1000 Hours...200
Change Swing Gearbox Oil...201
Replace Hydraulic Tank Oil Filter...202
Replace Pilot System Oil Filter...205
Change Pump Drive Gearbox Oil...207
Clean the Engine Crankcase Ventilation Tube...209
Inspect Fan Belt...210
Replace Air Cleaner Elements...212
Replace Air Cleaner Dust Valve...213
Section 3-10: Maintenance—Every 2000 Hours...214
Drain Cooling System...215
Heavy Duty Diesel Engine Coolant...217
Cooling System Fill and Deaeration Procedure...218
Check and Adjust Engine Valve Lash...219
Change Travel Gearbox Oil...220
Section 3-11: Maintenance—Every 4000 Hours...222
Change Hydraulic Tank Oil, Clean Suction Screen...223
Section 3-12: Maintenance—Every 4500 Hours...228
Replace Engine Crankshaft Dampener...229
Section 4-1: Miscellaneous—Machine...230
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump...231
Do Not Service Control Valves, Cylinders, Pumps, or Motors...232
Precautions for Alternator and Regulator...233
Diagnostic Display Unit (DDU) Operation...234
Engine Service Codes...245
Handling, Checking, and Servicing Batteries Carefully...247
Using Booster Batteries—24 Volt System...250
Using Battery Charger...251
Replacing Batteries...252
Welding On Machine...253
Clean the Machine Regularly...254
Adding 12—Volt Accessories...255
Replacing Fuses...256
Replacing Bucket Teeth...258
Replacing Bucket Tooth Tip—Heavy-Duty Bucket...260
Adjusting Bucket to Arm Joint...262
Removing the Bucket...264
Track Sag General Information...265
Check Track Shoe Hardware...266
Unified Inch Bolt and Screw Torque Values...267
Metric Bolt and Screw Torque Values...269
Section 4-2: Miscellaneous—Operational Checkout...272
Operational Checkout...272
Section 4-3: Miscellaneous—Troubleshooting...294
Using Troubleshooting Charts...295
Engine...296
Electrical System...300
Hydraulic System...303
Section 4-4: Miscellaneous—Storage...305
Prepare Machine for Storage...306
Monthly Storage Procedure...308
Section 4-5: Miscellaneous—Machine Numbers...310
Record Product Identification Number (PIN)...311
Record Engine Serial Number...312
Record Travel Motor Serial Numbers...313
Record Swing Motor Serial Number...314
Keep Proof of Ownership...315
Keep Machines Secure...316
Section 4-6: Miscellaneous—Specifications...317
200CLC Engine Specifications...318
200CLC Drain and Refill Capacities...319
200CLC Machine Specifications...320
200CLC Working Ranges...322
200CLC Lift Capacity—KG (LB)...334
200CLC Lift Capacity—KG (LB)...334
200CLC Lift Capacity—KG (LB)...334
200CLC Lift Capacity—KG (LB)...334
200CLC Lift Capacity—KG (LB)...334
200CLC Lift Capacity—KG (LB)...334
230CLC Engine Specifications...336
230CLC Drain and Refill Capacities...337
230CLC Machine Specifications...338
230CLC Working Ranges...340
230CLC Lift Capacity—KG (LB)...352
230CLC Lift Capacity—KG (LB)...352
230CLC Lift Capacity—KG (LB)...352
230CLC Lift Capacity—KG (LB)...352
230CLC Lift Capacity—KG (LB)...352
230CLC Lift Capacity—KG (LB)...352
270CLC Engine Specifications...354
270CLC Drain and Refill Capacities...355
270CLC Machine Specifications...356
270CLC Working Ranges...358
270CLC Lift Capacity—KG (LB)...366
270CLC Lift Capacity—KG (LB)...366
270CLC Lift Capacity—KG (LB)...366
270CLC Lift Capacity—KG (LB)...366
John Deere 200CLC, 230CLC and 270CLC Excavators Operator's Manual (OMT187348)
