John Deere 210G and 210GLC Excavator Operator's Manual (OMT364030X19)
Complete service Operator's Manual for John Deere 210G and 210GLC Excavator, with all the technical information to maintain and operate .
OMT364030X19 - John Deere 210G and 210GLC Excavator Operator's Manual.pdf
omt364030x63 - John Deere Excavadoras 210G y 210GLC.pdf
omt364030x28 - John Deere Excavateur 210G et E210GLC.pdf
PRODUCT DETAILS:
Total Pages: 660 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Category: Operator's Manual
Language: Spanish English French
Published on 2020/03/18
TABLE OF CONTENTS
Section 1-1: Safety—Safety and Operator Conveniences...47
Safety and Operator Convenience Features...48
Section 1-2: Safety—General Precautions...50
Recognize Safety Information...51
Follow Safety Instructions...52
Operate Only If Qualified...53
Wear Protective Equipment...54
Protect Against Noise...55
Avoid Unauthorized Machine Modifications...56
Control Pattern...57
Control Pattern Selector—If Equipped...58
Add Cab Guarding for Special Uses...59
Inspect Machine...60
Stay Clear of Moving Parts...61
Avoid High-Pressure Fluids...62
Avoid High-Pressure Oils...63
Work In Ventilated Area...64
Avoid Static Electricity Risk When Refueling...65
High Debris Applications...67
Prevent Fires...68
In Case of Machine Fire...69
Prevent Battery Explosions...70
Handle Chemical Products Safely...71
Handle Starting Fluid Safely...72
Decommissioning — Proper Recycling and Disposal of Fluids and Components...73
Exhaust Filter Ash Handling and Disposal...74
Prepare for Emergencies...75
Clean Debris from Machine...76
Section 1-3: Safety—Operating Precautions...77
Use Steps and Handholds Correctly...78
Start Only From Operator's Seat...79
Use and Maintain Seat Belt...80
Heated and Ventilated Operator’s Seat...81
Prevent Unintended Machine Movement...82
Avoid Work Site Hazards...83
Keep Riders Off Machine...85
Avoid Backover Accidents...86
Inspect and Maintain ROPS...87
Avoid Machine Tip Over and Machine Damage...88
Use Special Care When Lifting Objects...90
Use Care When Swinging Machine...91
Operate Boom With Care...92
Avoid Power Lines...93
Travel Safely...94
Prevent Acid Burns...95
Add and Operate Attachments Safely...97
Section 1-4: Safety—Maintenance Precautions...98
Park and Prepare for Service Safely...99
Service Machines Safely...100
Service Cooling System Safely...101
Remove Paint Before Welding or Heating...102
Make Welding Repairs Safely...103
Drive Metal Pins Safely...104
Use Proper Lifting Equipment...105
Clean Exhaust Filter Safely...106
Section 1-5: Safety—Safety Signs and Other Instructions...110
Safety Signs and Other Instructions...110
Safety Signs Installed on Hydraulic Coupler—If Equipped...120
Section 2-1: Operation—Operator’s Station...121
Pedals, Levers, and Panels...123
Switch Panel...125
Switch Panel Functions...126
Rear Left Panel...128
Horn...129
Power Boost Button...130
Pilot Shutoff Lever...131
Left Console...132
Travel Alarm and Travel Alarm Cancel Switch...133
Seat Heater Switch—If Equipped...134
Seat Heating and Cooling Switch—If Equipped...135
Reversing Fan Switch—If Equipped...136
Rear Light Switch—If Equipped...137
Right Console...138
Exhaust Filter Parked Cleaning Switch...139
Right Enable Switch—If Equipped...141
Service ADVISOR™ Remote (SAR) Switch...142
Auxiliary Function Enable Switch—If Equipped...143
USB Charge Port—If Equipped...144
Cab Heater and Air Conditioner...146
Selecting Display Between Celsius and Fahrenheit...149
Operating the AM/FM Radio...150
Fire Extinguisher Mounting Location...152
Alternative Exit Tool...153
Cab Dome Light Switch...154
Opening Upper Front (Alternative Exit) Window...155
Removing and Storing the Lower Front Window...157
Opening Cab Door Window...159
Opening and Closing the Polycarbonate-Type Roof Exit Cover...160
Adjusting the Mechanical Suspension Seat...161
Adjusting the Air Suspension Seat—If Equipped...163
Adjusting the Premium Air Suspension Seat—If Equipped...165
Adjusting Pilot Control Lever Console Height...168
Section 2-2: Operation—Monitor Operation...169
Monitor...170
Monitor Functions...172
Aftertreatment Indicators Overview...175
Monitor Start-Up...179
Main Menu...180
Main Menu—Alarm List...182
Main Menu—Air Conditioner...192
Main Menu—Radio...195
Main Menu—Work Mode...198
Main Menu—Setting Menu...200
Main Menu—Setting Menu—Date and Time...202
Main Menu—Setting Menu—Attachment Name Input...204
Main Menu—Setting Menu—Auto-Shutdown...205
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning...206
Main Menu—Setting Menu—Sub Meter Selection...208
Main Menu—Setting Menu—Rear View Camera Monitor...210
Main Menu—Setting Menu—Display Item Selection...212
Main Menu—Setting Menu—Brightness Adjustment...214
Main Menu—Setting Menu—Language...215
Main Menu—Setting Menu—Unit Selection...216
Main Menu—Setting Menu—Emergency Override...218
Main Menu—Setting Menu—Main Menu Sequence Change...219
Main Menu—Information Menu...220
Main Menu—Information Menu—Operation...222
Main Menu—Information Menu—Maintenance...224
Main Menu—Information Menu—Troubleshooting...226
Main Menu—Information Menu—Monitoring...227
Section 2-3: Operation—Operating the Machine...228
Before Starting Work...230
Inspect Machine Daily Before Starting...231
Battery Disconnect Switch...233
Engine Break-In Period...234
Starting Engine...584
Cold Weather Start Aid...238
Cold Weather Warm-Up...239
Operator Ability...242
Travel Pedals and Levers...243
Auxiliary Function Lever (AFL)...245
Exhaust Filter...247
Exhaust Filter Parked Cleaning...250
Selective Catalytic Reduction (SCR) System Overview...253
US EPA Qualified Emergency Use — SCR Derate Override Option...255
EU Qualified Emergency Use — SCR Derate Override Option...257
Service ADVISOR™ Remote (SAR) Software Delivery Process...259
Service ADVISOR™ Remote (SAR) Operation...260
Locking the Hydraulic Coupler to the Attachment—If Equipped...263
Unlocking the Hydraulic Coupler From the Attachment—If Equipped...266
Control Lever Pattern Operation...268
Mechanical Control Lever Pattern Selector—If Equipped...270
Control Lever Pattern Conversion...271
Operating in Water and Mud...274
Driving Up a Steep or Slippery Slope...275
Required Machine Stop Warning...277
Lifting...280
Lower Boom With Engine Stopped...282
Parking the Machine...284
Loading Machine for Transport...286
Recovering the Machine...290
Lifting With Bucket Loop...292
Lifting With John Deere Quick Coupler...294
Lifting the Machine...296
Section 3-1: Maintenance—Machine...298
Required Emission-Related Information...300
Diesel Fuel...301
Diesel Fuel Specifications...303
Lubricity of Diesel Fuel...304
Handling and Storing Diesel Fuel...305
Biodiesel Fuel...306
Testing Diesel Fuel...308
Supplemental Diesel Fuel Additives...309
Fuel Filters...310
Minimizing the Effect of Cold Weather on Diesel Engines...311
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines...313
Refilling Diesel Exhaust Fluid (DEF) Tank...314
Testing Diesel Exhaust Fluid (DEF)...316
Storing Diesel Exhaust Fluid (DEF)...317
Disposal of Diesel Exhaust Fluid (DEF)...318
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...319
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...320
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines...322
Diesel Engine Oil Service Interval for Operation at High Altitude...324
Oil Filters...325
Diesel Engine Coolant (engine with wet sleeve cylinder liners)...326
Water Quality for Mixing with Coolant Concentrate...328
Operating in Warm Temperature Climates...329
Testing Coolant Freeze Point...330
Disposing of Coolant...332
Alternative and Synthetic Lubricants...333
Lubricant Storage...334
Mixing of Lubricants...335
Hydraulic Oil...336
Pump Drive Gear Case Oil...338
Swing Gear Case and Travel Gear Case Oils...339
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease...340
Section 3-2: Maintenance—Periodic Maintenance...342
Service Machine at Specified Intervals...343
Check the Hour Meter Regularly...344
Prepare Machine for Maintenance...345
Open Access Doors for Service...347
Open Engine Cover for Service...349
Fuel Tank...350
Hydraulic Breaker and Crusher Attachments...351
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...352
Service Intervals...353
Required Parts...355
Section 3-3: Maintenance—As Required...357
Remove and Clean Fuel Tank Inlet Screen...358
Check Windshield Washer Fluid Level...359
Check and Clean Air Cleaner Dust Unloader Valve...360
Check and Adjust Track Sag...361
Clean Rear Camera Lens—If Equipped...364
Service Exhaust Filter...365
Section 3-4: Maintenance—Every 10 Hours or Daily...367
Check Engine Oil Level...368
Check Engine Coolant Level...370
Check Hydraulic Tank Oil Level...372
Lubricate Hydraulic Coupler—If Equipped...375
Section 3-5: Maintenance—Every 50 Hours or Weekly...376
Drain Water and Sediment From Fuel Tank Sump...377
Drain Primary Fuel Filter and Water Separator...379
Drain Auxiliary Fuel Filter and Water Separator—If Equipped...380
Lubricate Working Tool Pivots...381
Section 3-6: Maintenance—Every 100 Hours...382
Inspect and Re-Torque Track Hardware...383
Section 3-7: Maintenance—Every 250 Hours...385
Check Swing Gear Case Oil Level...386
Drain Water and Sediment From Hydraulic Tank...388
Check Pump Drive Gear Case Oil Level...390
Check Battery Electrolyte Level and Terminals...392
Check Travel Gear Case Oil Level...395
Take Engine Oil Sample...396
Lubricate Front End Pin Joints...397
Section 3-8: Maintenance—Every 500 Hours...400
Lubricate Swing Bearing...401
Lubricate Swing Bearing Gear...402
Replace Primary Fuel Filter and Water Separator...403
Replace Final Fuel Filter...405
Replace Auxiliary Fuel Filter and Water Separator—If Equipped...407
Check Air Intake Hoses...409
Drain and Refill Engine Oil and Replace Filter...410
Clean Cab Fresh Air and Cab Recirculating Air Filters...412
Take Fluid Samples...414
Section 3-9: Maintenance—Every 1000 Hours...415
Drain and Refill Swing Gear Case Oil...416
Replace Pilot Oil Filter...417
Replace Hydraulic Tank Oil Filter...420
Inspect Serpentine Belt...423
Drain and Refill Pump Drive Gear Case Oil...424
Remove and Clean Open Crankcase Ventilation (OCV) Hose...426
Replace Air Cleaner Elements...427
Replace Air Cleaner Dust Unloader Valve...429
Check Coolant Condition...430
Section 3-10: Maintenance—Every 2000 Hours...431
Check and Adjust Engine Valve Lash...432
Drain and Refill Travel Gear Case Oil...433
Replace Open Crankcase Ventilation (OCV) Filter...435
Clean Diesel Exhaust Fluid (DEF) Tank (S.N. —524722)...436
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle (S.N. —524722)...437
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter...438
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter...439
Section 3-11: Maintenance—Every 4000 Hours...441
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter...442
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle (S.N. 524723—528699)...444
Clean Diesel Exhaust Fluid (DEF) Tank (S.N. 524723—528699)...445
Section 3-12: Maintenance—Every 5000 Hours...446
Drain and Refill Hydraulic Tank Oil...447
Replace Hydraulic Tank Vent Cap Filter...451
Section 3-13: Maintenance—Every 6000 Hours...454
Drain Cooling System...455
Cooling System Fill and Deaeration Procedure...457
Replace In-Line Diesel Exhaust Fluid (DEF) Filter (S.N. 528700— )...459
Section 4-1: Miscellaneous—Machine...464
Clean Machine Regularly...465
Bleed Fuel System...466
Bleed Hydraulic System...590
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler...469
Replace Coolant Filter (S.N. —524722)...471
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...473
Do Not Service Control Valves, Cylinders, Pumps, or Motors...474
Precautions for Alternator and Regulator...475
Handling, Checking, and Servicing Batteries Carefully...476
Using Battery Charger...479
Using Booster Batteries—24-Volt System...481
Replacing Batteries...482
Fluid Sampling Test Ports—If Equipped...483
Welding on Machine...484
Keep Electronic Control Unit Connectors Clean...485
Adding 12-Volt Accessories...486
JDLink™ Machine Monitoring System (MMS)—If Equipped...487
Keep ROPS Installed Properly...488
Replacing Fuses...489
Replacing Seat Belt...493
Replacing Bucket Teeth...495
Replacing Bucket Tooth Tip—Heavy-Duty Bucket...497
Replacing Bucket Teeth—TK Series...499
Bucket Remove and Install...500
Track Sag General Information...509
Check Track Shoe Hardware...510
Hardware Torque Specifications...511
Unified Inch Bolt and Screw Torque Values...512
Metric Bolt and Screw Torque Values...514
Section 4-2: Miscellaneous—Operational Checkout...517
Operational Checkout...517
Section 4-3: Miscellaneous—Troubleshooting...582
Troubleshooting Procedure...583
Engine...584
Hydraulic System...590
Electrical System...593
Software Update...597
Section 4-4: Miscellaneous—Storage...598
Prepare Machine for Storage...599
Monthly Storage Procedure...601
Preparing Engine for Long-Term Storage...603
Removing Engine From Long-Term Storage...605
Section 4-5: Miscellaneous—Machine Numbers...606
Record Product Identification Number (PIN)...607
Record Engine Serial Number...608
Record Travel Motor Serial Numbers...609
Record Swing Motor Serial Number...610
Record Hydraulic Coupler Serial Number—If Equipped...611
Record Hydraulic Pump Serial Number...612
Keep Proof of Ownership...613
Keep Machines Secure...614
Section 4-6: Miscellaneous—Specifications...615
210G and 210GLC Engine Specifications...616
210G and 210GLC Drain and Refill Capacities...617
210G and 210GLC Machine Specifications...618
210G and 210GLC Working Ranges...621
210G Lift Capacity—Arm: 2.42 m (7 ft. 11 in.); Bucket: 666 kg (1468 lb.); Shoe: 600 mm (24 in.)...623
210G Lift Capacity—Arm: 2.42 m (7 ft. 11 in.); Bucket: 666 kg (1468 lb.); Shoe: 700 mm (28 in.)...625
210G Lift Capacity—Arm: 2.42 m (7 ft. 11 in.); Bucket: 666 kg (1468 lb.); Shoe: 800 mm (32 in.)...627
210G Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 600 mm (24 in.)...629
210G Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 700 mm (28 in.)...631
210G Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 800 mm (32 in.)...633
210GLC Lift Capacity—Arm: 2.42 m (7 ft. 11 in.); Bucket: 666 kg (1468 lb.); Shoe: 600 mm (24 in.)...635
210GLC Lift Capacity—Arm: 2.42 m (7 ft. 11 in.); Bucket: 666 kg (1468 lb.); Shoe: 700 mm (28 in.)...637
210GLC Lift Capacity—Arm: 2.42 m (7 ft. 11 in.); Bucket: 666 kg (1468 lb.); Shoe: 800 mm (32 in.)...639
210GLC Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 600 mm (24 in.)...641
210GLC Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 700 mm (28 in.)...643
210GLC Lift Capacity—Arm: 2.91 m (9 ft. 7 in.); Bucket: 666 kg (1468 lb.); Shoe: 800 mm (32 in.)...645
John Deere 210G and 210GLC Excavator Operator's Manual (OMT364030X19)
