John Deere 210G and 210GLC Excavators Operator's Manual (OMT338163X19)
Complete service Operator's manual for John Deere 210G and 210GLC Excavators, with all the technical information to maintain and operate like professional mechanics.
OMT338163X19 - John Deere 210G and 210GLCExcavators Operator's Manual.pdf
omt338163x54 - John Deere Escavadeiras 210G e 210GLC.pdf
omt338163x28 - John Deere 210G et 210GLC Excavatrices.pdf
omt338163x63 - John Deere 210G y 210GLC Excavadoras.pdf
omt338163 - John Deere Escavadeiras 210G e 210GLC (PIN: 1F9210GX_ _D520001— ) (PIN: 1F9210GX_ _C520001— ).pdf
PRODUCT DETAILS:
Total Pages: 591 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Category: Operator's Manual
Language: Portuguese Spanish English French
Published on 2018/06/25
TABLE OF CONTENTS
Section 1-1: Safety—Safety and Operator Conveniences...44
Safety and Operator Convenience Features...45
Section 1-2: Safety—General Precautions...47
Recognize Safety Information...48
Follow Safety Instructions...49
Operate Only If Qualified...50
Wear Protective Equipment...51
Protect Against Noise...52
Avoid Unauthorized Machine Modifications...53
Control Pattern...54
Control Pattern Selector—If Equipped...55
Inspect Machine...56
Stay Clear of Moving Parts...57
Avoid High-Pressure Fluids...58
Avoid High-Pressure Oils...59
Work In Ventilated Area...60
Avoid Static Electricity Risk When Refueling...61
High Debris Applications...63
Prevent Fires...64
In Case of Machine Fire...65
Prevent Battery Explosions...66
Handle Chemical Products Safely...67
Handle Starting Fluid Safely...68
Decommissioning — Proper Recycling and Disposal of Fluids and Components...69
Prepare for Emergencies...70
Clean Debris from Machine...71
Add Cab Guarding for Special Uses...72
Section 1-3: Safety—Operating Precautions...73
Use Steps and Handholds Correctly...74
Start Only From Operator's Seat...75
Use and Maintain Seat Belt...76
Prevent Unintended Machine Movement...77
Avoid Work Site Hazards...78
Keep Riders Off Machine...80
Avoid Backover Accidents...81
Avoid Machine Tip Over...82
Use Special Care When Lifting Objects...84
Use Care When Swinging Machine...85
Operate Boom With Care...86
Avoid Power Lines...87
Inspect and Maintain ROPS...88
Travel Safely...89
Prevent Acid Burns...90
Add and Operate Attachments Safely...92
Section 1-4: Safety—Maintenance Precautions...93
Park and Prepare for Service Safely...94
Service Machines Safely...95
Service Cooling System Safely...96
Remove Paint Before Welding or Heating...97
Make Welding Repairs Safely...98
Drive Metal Pins Safely...99
Use Proper Lifting Equipment...100
Section 1-5: Safety—Safety Signs and Other Instructions...102
Safety Signs and Other Instructions...102
Section 2-1: Operation—Operator's Station...112
Pedals, Levers, and Panels...113
Switch Panel...115
Switch Panel Functions...116
Rear Left Panel...118
Horn...119
Power Boost Button...120
Pilot Shutoff Lever...121
Left Console...122
Travel Alarm and Travel Alarm Cancel Switch...123
Seat Heater Switch—If Equipped...124
Reversing Fan Switch—If Equipped...125
Right Console...126
Right Enable Switch—If Equipped...127
Auxiliary Function Enable Switch—Canada Only...128
Service ADVISOR™ Remote (SAR) Switch—If Equipped...129
Cab Heater and Air Conditioner...130
Selecting Display Between Celsius and Fahrenheit...133
Operating the AM/FM Radio...134
Fire Extinguisher Mounting Location...136
Alternative Exit Tool...137
Cab Dome Light Switch...138
Opening Upper Front (Alternative Exit) Window...139
Removing and Storing the Lower Front Window...141
Opening Cab Door Window...143
Opening and Closing the Polycarbonate-Type Roof Exit Cover...144
Adjusting the Mechanical Suspension Seat...145
Adjusting the Air Suspension Seat—If Equipped...147
Adjusting Pilot Control Lever Console Height...149
Section 2-2: Operation—Monitor Operation...150
Monitor...151
Monitor Functions...153
Monitor Start-Up...155
Main Menu...156
Main Menu—Alarm List...158
Main Menu—Air Conditioner...166
Main Menu—Radio...169
Main Menu—Work Mode...172
Main Menu—Setting Menu...174
Main Menu—Setting Menu—Date and Time...176
Main Menu—Setting Menu—Attachment Name Input...178
Main Menu—Setting Menu—Auto-Shutdown...179
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning...180
Main Menu—Setting Menu—Sub Meter Selection...181
Main Menu—Setting Menu—Rear View Camera Monitor...183
Main Menu—Setting Menu—Display Item Selection...185
Main Menu—Setting Menu—Brightness Adjustment...187
Main Menu—Setting Menu—Language...188
Main Menu—Setting Menu—Unit Selection...189
Main Menu—Setting Menu—Main Menu Sequence Change...191
Main Menu—Information Menu...192
Main Menu—Information Menu—Operation...194
Main Menu—Information Menu—Maintenance...196
Main Menu—Information Menu—Troubleshooting...198
Main Menu—Information Menu—Monitoring...199
Section 2-3: Operation—Operating the Machine...200
Before Starting Work...201
Inspect Machine Daily Before Starting...202
Engine Break-In Period...204
Starting Engine...514
Cold Weather Start Aid—If Equipped...207
Cold Weather Warm-Up...210
Travel Pedals and Levers...213
Auxiliary Function Lever (AFL)—Canada Only...215
Control Lever Pattern Operation...217
Mechanical Control Lever Pattern Selector—Canada Only...219
Control Lever Pattern Conversion...220
Operating in Water and Mud...223
Driving Up a Steep or Slippery Slope...224
Lifting...226
Lower Boom With Engine Stopped...228
Parking the Machine...230
Loading and Unloading for Transport...232
Towing Machine...235
Lifting With Bucket Loop...237
Lifting With John Deere Quick Coupler...239
Lifting the Machine...241
Section 3-1: Maintenance—Machine...243
Required Emission-Related Information...244
Engines With Tier 3-Stage IIIA/MAR-I Emission Control...245
Diesel Fuel...246
Lubricity of Diesel Fuel...248
Handling and Storing Diesel Fuel...249
Biodiesel Fuel...250
Testing Diesel Fuel...252
Supplemental Diesel Fuel Additives...253
Fuel Filters...254
Minimizing the Effect of Cold Weather on Diesel Engines...255
Diesel Engine Break-In™ Oil...257
Diesel Engine Oil — Tier 2 and Stage II...258
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines...260
Diesel Engine Oil — Tier 3 and Stage III...262
Engine Oil and Filter Service Intervals—Tier 3 and Stage III Engines...264
Diesel Engine Oil Service Interval for Operation at High Altitude...266
Oil Filters...267
Diesel Engine Coolant (engine with wet sleeve cylinder liners)...268
Water Quality for Mixing with Coolant Concentrate...270
Operating in Warm Temperature Climates...271
Testing Coolant Freeze Point...272
Disposing of Coolant...274
Alternative and Synthetic Lubricants...275
Lubricant Storage...276
Mixing of Lubricants...277
Hydraulic Oil...278
Swing Gear Case and Travel Gear Case Oils...280
Pump Drive Gear Case Oil...281
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease...282
Section 3-2: Maintenance—Periodic Maintenance...284
Service Machine at Specified Intervals...285
Check the Hour Meter Regularly...286
Prepare Machine for Maintenance...287
Engine Identification...289
Open Access Doors for Service...292
Open Engine Cover for Service...294
Fuel Tank...295
Hydraulic Breaker and Crusher Attachments...296
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...297
Service Intervals...298
Required Parts...300
Section 3-3: Maintenance—As Required...302
Remove and Clean Fuel Tank Inlet Screen...303
Check Windshield Washer Fluid Level...304
Check and Adjust Track Sag...305
Clean Rear Camera Lens—If Equipped...308
Drain Water and Sediment from Fuel Tank Sump...309
Section 3-4: Maintenance—Every 10 Hours or Daily...310
Check Engine Oil Level...311
Check Engine Coolant Level...313
Check Hydraulic Tank Oil Level...315
Section 3-5: Maintenance—Every 50 Hours or Weekly...318
Drain Primary Fuel Filter and Water Separator...319
Drain Final Fuel Filter...320
Drain Auxiliary Fuel Filter and Water Separator—If Equipped...321
Lubricate Working Tool Pivots...322
Section 3-6: Maintenance—Initial Service—100 Hours...323
Inspect and Re-Torque Track Hardware...342
Section 3-7: Maintenance—Every 250 Hours...326
Check Swing Gear Case Oil Level...327
Drain Water and Sediment from Hydraulic Tank...329
Check Pump Drive Gear Case Oil Level...331
Check Battery Electrolyte Level and Terminals...333
Check and Adjust Air Conditioner Belt...336
Check Travel Gear Case Oil Level...338
Lubricate Front End Pin Joints...339
Inspect and Re-Torque Track Hardware...342
Take Engine Oil Sample...343
Section 3-8: Maintenance—Every 500 Hours...344
Lubricate Swing Bearing...345
Lubricate Swing Bearing Gear...346
Replace Primary Fuel Filter and Water Separator...347
Replace Final Fuel Filter...349
Replace Auxiliary Fuel Filter and Water Separator—If Equipped...351
Check Air Intake Hoses...353
Drain and Refill Engine Oil and Replace Filter...354
Clean Cab Fresh Air and Cab Recirculating Air Filters...356
Take Fluid Samples...358
Section 3-9: Maintenance—Every 1000 Hours...359
Drain and Refill Swing Gear Case Oil...360
Replace Hydraulic Tank Oil Filter...361
Replace Pilot Oil Filter...364
Drain and Refill Pump Drive Gear Case Oil...366
Remove and Clean Engine Crankcase Ventilation Tube...368
Inspect Serpentine Belt...369
Replace Air Cleaner Elements...374
Replace Air Cleaner Dust Unloader Valve...377
Check Coolant Condition...378
Section 3-10: Maintenance—Every 2000 Hours...379
Check and Adjust Engine Valve Lash...380
Drain and Refill Travel Gear Case Oil...381
Section 3-11: Maintenance—Every 4000 Hours...383
Replace Engine Crankshaft Damper...384
Section 3-12: Maintenance—Every 5000 Hours...385
Drain and Refill Hydraulic Tank Oil...386
Replace Hydraulic Tank Vent Cap Filter...390
Section 3-13: Maintenance—Every 6000 Hours...393
Drain Cooling System...394
Cooling System Fill and Deaeration Procedure...396
Section 4-1: Miscellaneous—Machine...398
Bleed Fuel System...399
Bleed Hydraulic System...519
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler...404
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...406
Do Not Service Control Valves, Cylinders, Pumps, or Motors...407
Precautions for Alternator and Regulator...408
Handling, Checking, and Servicing Batteries Carefully...409
Using Battery Charger...412
Using Booster Batteries—24-Volt System...414
Replacing Batteries...415
Fluid Sampling Test Ports...416
Welding on Machine...417
Clean the Machine Regularly...418
Keep Electronic Control Unit Connectors Clean...419
Adding 12-Volt Accessories...420
JDLink™ Machine Monitoring System (MMS)—If Equipped...421
Replacing Fuses...422
Keep ROPS Installed Properly...430
Replacing Bucket Teeth...431
Replacing Bucket Tooth Tip—Heavy-Duty Bucket...433
Replacing Bucket Teeth—TK Series...435
Bucket Remove and Install...436
Track Sag General Information...445
Check Track Shoe Hardware...446
Hardware Torque Specifications...447
Unified Inch Bolt and Screw Torque Values...448
Metric Bolt and Screw Torque Values...450
Section 4-2: Miscellaneous—Operational Checkout...453
Operational Checkout...453
Section 4-3: Miscellaneous—Troubleshooting...512
Troubleshooting Procedure...513
Engine...514
Hydraulic System...519
Electrical System...522
Software Update...525
Section 4-4: Miscellaneous—Storage...526
Prepare Machine for Storage...527
Monthly Storage Procedure...529
Section 4-5: Miscellaneous—Machine Numbers...531
Record Product Identification Number (PIN)...532
Record Engine Serial Number...533
Record Travel Motor Serial Numbers...534
Record Swing Motor Serial Number...535
Record Hydraulic Pump Serial Number...536
Keep Proof of Ownership...537
Keep Machines Secure...538
Section 4-6: Miscellaneous—Specifications...539
210G and 210GLC Engine Specifications...540
210G and 210GLC Drain and Refill Capacities...542
210G and 210GLC Machine Specifications...543
210G and 210GLC Working Ranges...546
210G Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...549
210G Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)...551
210G Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)...553
210G Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...555
210G Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)...557
210G Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)...559
210GLC Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...561
210GLC Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)...563
210GLC Lift Capacity—Arm: 2.42 m (7 ft 11 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)...565
210GLC Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...567
210GLC Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)...569
210GLC Lift Capacity—Arm: 2.91 m (9 ft 7 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)...571
210GLC ME Lift Capacity—Boom: 5.2 m (17 ft 1 in); Arm: 2.42 m (7 ft 11 in); Shoe: 600 mm (24 in)...573
210GLC ME Lift Capacity—Boom: 5.2 m (17 ft 1 in); Arm: 2.42 m (7 ft 11 in); Shoe: 700 mm (28 in)...575
Machine Design Life...577
Eurasian Economic Union...578
John Deere 210G and 210GLC Excavators Operator's Manual (OMT338163X19)
