John Deere 700J Crawler Dozer Operator's Manual (OMT211725)
Complete Operator's Manual for John Deere 700J Crawler Dozers.
OMT211725 - John Deere 700J Crawler Dozer Operator's Manual.pdf
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PRODUCT DETAILS:
Total Pages: 323 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English French Spanish
TABLE OF CONTENTS
Section 1-1: Safety—Safety and Operator Conveniences....11
Safety and Operator Convenience Features....12
Section 1-2: Safety—General Precautions....13
Recognize Safety Information....14
Follow Safety Instructions....15
Operate Only If Qualified....16
Wear Protective Equipment....17
Use and Maintain Seat Belt....18
Avoid Unauthorized Machine Modifications....19
Inspect Machine....20
Stay Clear of Moving Parts....21
Avoid High-Pressure Fluids....22
Avoid High-Pressure Oils....23
Work In Ventilated Area....24
Prevent Fires....25
Prevent Battery Explosions....26
Handle Chemical Products Safely....27
Dispose of Waste Properly....28
Prepare for Emergencies....29
Add Cab Guarding For Special Uses....30
Clean Debris from Machine....31
Section 1-3: Safety—Operating Precautions....32
Start Only From Operator's Seat....33
Prevent Unintended Machine Movement....34
Avoid Worksite Hazards....35
Keep Riders Off Machine....37
Avoid Backover Accidents....38
Avoid Machine Tip Over....39
Section 1-4: Safety—Maintenance Precautions....40
Park And Prepare For Service Safely....41
Service Cooling System Safely....42
Remove Paint Before Welding or Heating....43
Make Welding Repairs Safely....44
Drive Metal Pins Safely....45
Section 1-5: Safety—Safety Signs....47
Safety Signs....47
Replace Safety Signs....48
Section 2-1: Operation—Operator's Station....49
Instrument Panel....50
Instrument Panel Functions....52
Warm-Up Indicator....54
Transmission Controller Display Window....55
Air Conditioning and Cab Heater....59
Windshield Wiper and Washer Controls....60
Horn Switch....61
Operating Cab Lights—If Equipped....62
Side Windows—Secondary Exits....64
Adjust Deluxe Mechanical Suspension Seat—If Equipped....65
Adjust Air Suspension Seat—If Equipped....67
Adjust Armrest....68
Battery Disconnect Switch—If Equipped....69
Under-Seat Heater—If Equipped....70
Section 2-2: Operation—Operating The Machine....71
Inspect Machine Daily Before Starting....72
Check Instruments Before Starting....74
Starting the Engine....306
Starting Fluid (Cold Weather Starting Aid)—If Equipped....78
Using Coolant Heater—If Equipped....80
Operating Fuel-Fired Coolant Heater—If Equipped....81
Engine Warm-Up....91
Cold Weather Warm-Up....92
Transmission Speed Reverse Ratio Knob....93
Transmission Control Lever (TCL)....94
Driving the Machine....95
Steering the Machine....97
Using Engine Speed Control Knob....98
Travel Speed Using Transmission Control Lever (TCL)....99
Decelerator/Brake Pedal....100
Using Park Lock Lever....101
Stopping the Machine....102
Parking the Machine....103
Operating in Water and Mud....105
Blade Pitch Operation....106
Blade Pitch Linkage Adjustment....107
Operating Blade....108
Tilting Blade....109
Angling Blade....110
Avoid Track Damage....332
Operating 4000S Winch—If Equipped....112
Fasten Cable to Winch Drum—4000S Series....115
Winch Free Spool Drag Adjustment....119
Loading Machine on a Trailer....120
Releasing Park Brake to Tow the Machine....122
Section 3-1: Maintenance—Machine....127
Diesel Fuel....128
Lubricity of Diesel Fuel....130
Handling and Storing Diesel Fuel....131
Biodiesel Fuel....132
Testing Diesel Fuel....134
Minimizing the Effect of Cold Weather on Diesel Engines....135
Alternative and Synthetic Lubricants....137
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I....138
Track Rollers, Front Idler and Carrier Roller Oil....140
Transmission and Hydraulic Oil....141
Final Drive Oil....142
Winch Oil....143
Multipurpose Extreme Pressure (EP) Grease....144
Diesel Engine Coolant (engine with wet sleeve cylinder liners)....145
Section 3-2: Maintenance—Periodic Maintenance....147
Service Your Machine at Specified Intervals....148
Check the Hour Meter Regularly....149
Prepare Machine for Maintenance....150
Fuel Tank....151
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....152
Service Intervals....153
Required Parts....155
Section 3-3: Maintenance—As Required....157
Inspect Serpentine Belt....158
Check Track Sag....160
Adjust Track Sag....162
Clean or Replace Cab Fresh Air Filter....164
Clean or Replace Cab Recirculating Air Filter....165
Section 3-4: Maintenance—Every 10 Hours or Daily....166
Check Coolant Level....167
Grease Track Frame Crossbar and C-Frame Pivots....169
Grease Dozer Linkage....170
Check Engine Oil Level....172
Draining Fuel and Water Separator Sediment....174
Check Hydraulic Oil Level....175
Check Transmission Oil Level....176
Clean Air Cleaner Dust Unloader Valve....177
Check Winch Oil—If Equipped....178
Section 3-5: Maintenance—Initial Service - 250 Hours....179
Change Engine Break-In Oil and Filter....180
Section 3-6: Maintenance—Every 250 Hours....181
Check Final Drive Oil Level....182
Check and Adjust Blade Pivot Clearance—If Equipped....183
Take Engine Oil Sample....185
Section 3-7: Maintenance—Every 500 Hours....186
Check Air Intake Hose....187
Replace Primary Fuel Filter....188
Replace Final Fuel Filter....190
Check Battery Electrolyte Level and Terminals....192
Check Coolant Conditioner in Radiator....195
Change Engine Oil and Filter....197
Blade Pivot Shim Adjustment....199
Change Winch Oil Filter—If Equipped....201
Take Fluid Samples....203
Section 3-8: Maintenance—Every 1000 Hours....204
Clean Engine Crankcase Ventilation Tube....205
Change Final Drive Oil....206
Check Track Frame Pivot Oil Level....208
Replace Air Cleaner Elements....209
Replace Air Cleaner Dust Unloader Valve....211
Change Winch Oil and Filter—If Equipped....212
Clean or Replace Winch Hydraulic Breather Filter—If Equipped....215
Check Coolant....216
Section 3-9: Maintenance—Every 2000 Hours....217
Adjust Engine Valve Lash (Clearance)....218
Change Hydraulic Oil and Filter....219
Change Transmission Oil and Filter....222
Section 3-10: Maintenance—Every 4500 Hours....225
Replace Engine Crankshaft Dampener....226
Section 4-1: Miscellaneous—Machine....227
Opening and Closing the Grille....228
Drain the Cooling System....230
Fill the Cooling System....232
Clean the Engine Air Precleaner Screen....234
Do Not Service or Adjust Injection Nozzles or Injection Pump....235
Cleaning Dusty Primary Element....236
Precautions for Alternator and Regulator....237
Handling, Checking and Servicing Batteries Carefully....238
Using Booster Batteries—12 Volt System....241
Using Booster Batteries—24-Volt System....244
Using Battery Charger....245
Replacing Batteries....247
Removing Batteries....249
Fuse Specifications for ROPS Units....251
Fuse Specifications for Cab Machines—If Equipped....253
Lubricating Door Latches....255
Check Air Conditioner Refrigerant Level—If Equipped....256
Track Sag General Information....257
Check and Adjust Idler Vertical Movement....259
Checking Track Carrier Roller Oil Level....261
Check Front Idler Oil Level....263
Adding Oil to Track Roller....264
Do Not Service Control Valves and Cylinders....265
Checking Neutral Start System....266
Check Fuel-Fired Coolant Heater Exhaust Tube—If Equipped....268
Keep ROPS Installed Properly....269
Checking Track Shoe Cap Screw Torque....270
Hardware Torque Specifications....272
Metric Bolt and Screw Torque Values....273
Unified Inch Bolt and Screw Torque Values....275
Section 4-2: Miscellaneous—Operational Checkout....278
Operational Checkout....278
Section 4-3: Miscellaneous—Troubleshooting....304
Troubleshooting Procedure....305
Engine....306
Electrical System....310
Hydraulic System....313
Hydrostatic Transmission....314
Gauges and Indicators....316
Access Diagnostic Trouble Codes (DTCs)....318
Engine Control Unit (ECU) Diagnostic Trouble Codes....321
Monitor Display Unit (MDU) Diagnostic Trouble Codes....323
Transmission Controller Unit (TCU) Diagnostic Trouble Codes....325
Section 4-4: Miscellaneous—Storage....329
Prepare Machine for Storage....330
Avoid Track Damage....332
Monthly Storage Procedure....333
Section 4-5: Miscellaneous—Machine Numbers....335
Record Product Identification Number (PIN)....336
Record Engine Serial Number....337
Keep Machines Secure....338
Keep Proof of Ownership....339
Section 4-6: Miscellaneous—Specifications....340
700J Crawler Dozer Dimensions....341
700J Crawler Dozer Specifications....344
700J Crawler Dozer Weights....347
700J Dozer Drain and Refill Capacities....348
4000S Winch....349
John Deere 700J Crawler Dozer Operator's Manual (OMT211725)