John Deere 700K Crawler Dozers Operator's Manual (OMT355957X19)
Complete service Operator's Manual for John Deere 700K Crawler Dozers.
OMT355957X19 - John Deere 700K Crawler Dozer Operator's Manual.pdf
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PRODUCT DETAILS:
Total Pages: 521 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: Spanish English French
Category: Operator's Manual
TABLE OF CONTENTS
Section 1-1: Safety—Safety and Operator Conveniences....42
Safety and Operator Convenience Features....43
Section 1-2: Safety—General Precautions....44
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance....45
Recognize Safety Information....49
Follow Safety Instructions....50
Operate Only If Qualified....51
Wear Protective Equipment....52
Protect Against Noise....53
Avoid Unauthorized Machine Modifications....54
Inspect Machine....55
Stay Clear of Moving Parts....56
Avoid High-Pressure Fluids....57
Avoid High-Pressure Oils....58
Work In Ventilated Area....59
Avoid Static Electricity Risk When Refueling....60
High Debris Applications....62
Prevent Fires....63
In Case of Machine Fire....64
Prevent Battery Explosions....65
Handle Chemical Products Safely....66
Handle Starting Fluid Safely....67
Decommissioning — Proper Recycling and Disposal of Fluids and Components....68
Exhaust Filter Ash Handling and Disposal....69
Prepare for Emergencies....70
Clean Debris from Machine....71
Add Cab Guarding for Special Uses....72
Section 1-3: Safety—Operating Precautions....73
Use Steps and Handholds Correctly....74
Start Only From Operator's Seat....75
Use and Maintain Seat Belt....76
Prevent Unintended Machine Movement....77
Avoid Work Site Hazards....78
Keep Riders Off Machine....80
Avoid Backover Accidents....81
Avoid Machine Tip Over and Machine Damage....82
Use Special Care When Operating....84
Inspect and Maintain ROPS....85
Travel Safely....86
Prevent Acid Burns....87
Add and Operate Attachments Safely....89
Section 1-4: Safety—Maintenance Precautions....90
Park and Prepare for Service Safely....91
Service Cooling System Safely....92
Remove Paint Before Welding or Heating....93
Make Welding Repairs Safely....94
Drive Metal Pins Safely....95
Clean Exhaust Filter Safely....96
Section 1-5: Safety—Safety Signs and Other Instructions....100
Safety Signs and Other Instructions....100
Section 2-1: Operation—Operator's Station....107
Standard Display Monitor (SDM) Functions....108
Sealed Switch Module (SSM) Functions....113
Transmission Control Lever....117
Blade Control Lever....118
Auxiliary Control Levers—If Equipped....119
Using Park Lock Levers....120
Heating and Air Conditioning System—If Equipped....121
Seat Adjustment....122
Seat Heater—If Equipped....124
Under Seat Heater—If Equipped....125
Windshield Wipers and Washers—If Equipped....126
Work and Drive Lights....128
Reversing Fan—If Equipped....129
Horn....130
Dome Light—If Equipped....131
Radio—If Equipped....132
Auxiliary Power Outlets....136
Door Latch—If Equipped....137
Secondary Exits—If Equipped....138
Cab Windows—If Equipped....139
Fire Extinguisher Mounting Location....140
Beacon Light—If Equipped....141
Section 2-2: Operation—Operating the Machine....142
Before Starting Work....144
Inspect Machine Daily Before Starting....145
Check Instruments Before Starting....147
Battery Disconnect Switch....149
Engine Break-In Period....150
Engine Block Heater—If Equipped....151
Starting the Engine....500
Engine Warm-Up....156
Cold Weather Warm-Up....157
Driving the Machine....158
Setting Travel Speed....160
Setting Engine Speed....161
Auto-Idle Operation....162
Economy (ECO) Mode Operation....163
Decelerator/Brake Pedal and Decelerator Mode Switch....164
Stopping the Machine....166
Parking the Machine....168
Hydraulic System Pressure Release....171
Blade Release....173
Required Machine Stop Warning....174
Exhaust Filter....177
Selective Catalytic Reduction (SCR) System Overview....180
Qualified Emergency Use — SCR Override Option....182
Service ADVISOR™ Remote (SAR) Software Delivery Process....184
Operating in Water and Mud....185
Operating on Steep Hills....186
Avoid Track Damage....187
Extend Undercarriage Life....188
Hydraulics Enable—If Equipped....190
Operating Blade....191
Changing Blade Pitch....194
Operating IGC System—Topcon Factory Installation, If Equipped....196
Operating SmartGrade™ System (Factory Installation)—If Equipped....198
Ripper Operation—If Equipped....199
Operating Winch—If Equipped....201
Fasten Cable to Winch Drum—4000S Series....204
Winch Free Spool Drag Adjustment....208
Loading Machine on a Trailer....209
Lifting the Machine....211
Releasing Park Brake to Tow the Machine....212
Section 2-3: Operation—Monitor Operation....216
Aftertreatment Indicators Overview....217
Standard Display Monitor (SDM)....221
Main Menu, SDM....222
Operation—Job Timer, SDM....224
Operation—Exhaust Filter, SDM....225
Operation—Exhaust Filter Auto Cleaning, SDM....226
Operation—Exhaust Filter Parked Cleaning, SDM....227
Operation—Exhaust Filter Emergency Override, SDM....229
Operation—Software Update, SDM....230
Diagnostics—Codes, SDM....231
Diagnostics—Machine Readings, SDM....232
Diagnostics—Engine Readings, SDM....233
Diagnostics—Transmission Readings, SDM....234
Diagnostics—JDLink Readings, SDM....235
Diagnostics—Controller Info, SDM....236
Diagnostics—Machine ID, SDM....237
Setup—Monitor, SDM....238
Setup—Security, SDM....239
Setup—Preferences, SDM....241
Section 3-1: Maintenance—Machine....243
Required Emission-Related Information....245
Diesel Fuel....246
Diesel Fuel Specifications....248
Lubricity of Diesel Fuel....249
Handling and Storing Diesel Fuel....250
Biodiesel Fuel....251
Testing Diesel Fuel....253
Supplemental Diesel Fuel Additives....254
Fuel Filters....255
Minimizing the Effect of Cold Weather on Diesel Engines....256
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines....258
Refilling Diesel Exhaust Fluid (DEF) Tank....259
Testing Diesel Exhaust Fluid (DEF)....261
Storing Diesel Exhaust Fluid (DEF)....262
Disposal of Diesel Exhaust Fluid (DEF)....263
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....264
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....265
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....267
Oil Filters....269
Diesel Engine Coolant (engine with wet sleeve cylinder liners)....270
Water Quality for Mixing with Coolant Concentrate....272
Operating in Warm Temperature Climates....273
Testing Coolant Freeze Point....274
Disposing of Coolant....276
Alternative and Synthetic Lubricants....277
Final Drive and Track Frame Pivot Oil....278
Hydraulic and Hydrostatic Oil....279
Track Rollers, Front Idler, and Carrier Roller Oil....281
Winch Oil....282
Multipurpose Extreme Pressure (EP) Grease....283
Lubricant Storage....284
Mixing of Lubricants....285
Section 3-2: Maintenance—Periodic Maintenance....286
Service Machine at Specified Intervals....287
Prepare Machine for Maintenance....288
Check Hour Meter Regularly....291
Fuel Tank....292
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....293
Service Intervals....294
Required Parts....297
Section 3-3: Maintenance—As Required....299
Inspect and Clean Cooling Package....300
Inspect or Replace Belt and Check Automatic Belt Tensioner....302
Check and Drain Primary Fuel Filter and Water Separator....304
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped....305
Inspect and Replace Cab Fresh Air and Recirculation Filter Elements....307
Check and Fill Windshield Washer Fluid....309
Replace Primary and Secondary Engine Air Filter Elements....310
Check Air Cleaner Dust Unloader Valve....312
Track Sag General Information....437
Check and Adjust Track Sag....316
Service Exhaust Filter....322
Check and Clean Engine Air Filter Precleaner....323
Section 3-4: Maintenance—Every 10 Hours or Daily....324
Check Coolant Level at Surge Tank....325
Check Engine Oil Level....327
Check Hydraulic System Oil Level....329
Check Hydrostatic Transmission Oil Level....330
Lubricate Dozer Linkage and Blade Socket....331
Lubricate Right, Left, and Center Crossbar Pivots....333
Section 3-5: Maintenance—Every 50 Hours....334
Lubricate Rear Ripper—If Equipped....335
Section 3-6: Maintenance—Every 250 Hours....336
Check Final Drive Oil Level....337
Take Engine Oil Sample....338
Section 3-7: Maintenance—Every 500 Hours....339
Drain and Refill Engine Oil and Replace Filter....340
Replace Primary and Final Fuel Filters....342
Replace Auxiliary Fuel Filter—If Equipped....346
Replace Winch Oil Filter—If Equipped....348
Drain Water and Sediment From Fuel Tank....350
Check Battery Electrolyte Level; Clean and Tighten Terminals....351
Take Fluid Samples....354
Check Blade Shim Adjustment....355
Section 3-8: Maintenance—Every 1000 Hours....357
Replace Cab Fresh Air and Recirculation Filters....358
Check Track Frame Pivot Shaft Bushing Oil Level....360
Drain and Refill Final Drive Oil....361
Clean or Replace Winch Hydraulic Breather Filter—If Equipped....362
Drain and Refill Winch Oil and Replace Filter—If Equipped....363
Check Air Intake Hoses and Connections....366
Check Coolant Condition....367
Section 3-9: Maintenance—Every 2000 Hours....368
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter....369
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter....370
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle (S.N. —304910)....372
Clean Diesel Exhaust Fluid (DEF) Tank (S.N. —304910)....373
Replace Open Crankcase Ventilation (OCV) Filter....374
Drain and Refill Hydraulic System Oil and Replace Filter....375
Drain and Refill Transmission Oil and Replace Hydrostatic Charge Oil Filter....377
Replace Fuel Tank Breather....380
Section 3-10: Maintenance—Every 3000 Hours....381
Check and Adjust Engine Valve Lash....382
Section 3-11: Maintenance—Every 4000 Hours....383
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle (S.N. 304911— )....384
Clean Diesel Exhaust Fluid (DEF) Tank (S.N. 304911— )....385
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter....386
Section 3-12: Maintenance—Every 6000 Hours....387
Drain and Refill Engine Cooling System....388
Section 4-1: Miscellaneous—Machine....392
Replace Coolant In-Line Filter....394
Opening and Closing the Grille....396
Remove Operator’s Station Floor Plate....398
Operator’s Seat Tilting Procedure....400
Check Air Inlet Cover....402
Replacing Fuses....403
Checking Park Lock Start System....405
Checking Transmission Start System....406
Lubricating Door Latches—If Equipped....407
Drain Fuel From Fuel Tank....408
Bleed Fuel System....409
Fluid Sampling Test Ports—If Equipped....411
Quick Service Connectors—If Equipped....412
JDLink™ Machine Monitoring System (MMS)—If Equipped....414
Keep Electronic Control Unit Connectors Clean....415
Do Not Service or Adjust Injection Nozzles or Injection Pump....416
Do Not Service Control Valves, Cylinders, Pumps, or Motors....417
Precautions for Alternator and Regulator....418
Handling, Checking, and Servicing Batteries Carefully....419
Using Battery Charger....422
Using Booster Batteries—24-Volt System....424
Replacing and Removing Batteries....425
Keep ROPS Installed Properly....427
Track Shoe Cap Screw Torque....429
Checking Carrier Roller Oil Level....432
Checking Idlers and Rollers for Oil Leakage....433
Welding Near Electronic Control Units....434
Welding on Machine....435
Replacing Ripper Teeth—If Equipped....436
Track Sag General Information....437
Check Track Shoe Hardware....438
Hardware Torque Specifications....439
Unified Inch Bolt and Screw Torque Values....440
Metric Bolt and Screw Torque Values....442
Section 4-2: Miscellaneous—Operational Checkout....445
Operational Checkout....445
Section 4-3: Miscellaneous—Troubleshooting....498
Troubleshooting Procedure....499
Engine....500
Electrical System....505
Hydraulic System....507
Hydrostatic Transmission System....509
Air Conditioning System....510
Heater System....512
Software Update....513
Section 4-4: Miscellaneous—Storage....514
Prepare Machine for Storage....515
Monthly Storage Procedure....517
Preparing Engine for Long-Term Storage....519
Removing Engine From Long-Term Storage....521
Section 4-5: Miscellaneous—Machine Numbers....522
Record Product Identification Number (PIN)....523
Record Engine Serial Number....524
Keep Proof of Ownership....525
Keep Machines Secure....526
Section 4-6: Miscellaneous—Specifications....527
700K XLT Crawler Dozer Dimensions....528
700K XLT Crawler Dozer Specifications....530
700K XLT Crawler Dozer Weights....531
700K LGP Crawler Dozer Dimensions....532
700K LGP Crawler Dozer Specifications....534
700K LGP Crawler Dozer Weights....535
700K XLT and 700 LGP Dozer Drain and Refill Capacities....536
Parallelogram Ripper....537
4000S Winch....538
Eurasian Economic Union....539
Machine Design Life....540
John Deere 700K Crawler Dozers Operator's Manual (OMT355957X19)
