John Deere 1070D Harvester Operator's Manual (OMF070957 TM2122 TM2155)
Complete service Operator's Manual for John Deere 1070D Harvester.
OMF070957 - John Deere 1070D Harvester serial number wj1070d001301- Operator's Manual.pdf
TM2122 - John Deere Harvesters Technical Manual - Repair.pdf
TM2155 - John Deere TMC Technical Manual.pdf
PRODUCT DETAILS:
Total Pages: 633 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
OMF070957 - John Deere 1070d harvester serial number wj1070d001301- Operator's Manual...2
TABLE OF CONTENTS...2
Section 0-1: Warranty...15
Standard warranty clauses...16
Standard Warranty...17
Machines with Extended Coverage(For specified machines only!)...15
Periodic Maintenance...434
Section 1-1: Safety - Safety Features...20
John Deere 1070D Harvester Safety Features...21
Section 1-2: Safety - General Precautions...22
General...325
Recognize Safety Information...24
Understand Signal Words...25
Prepare for Emergencies...26
Wear Protective Clothing...27
Handle Fluids Safely - Avoid Fires...28
Handle Chemical Products Safely...29
Replace Safety Signs...30
Maintain Safety Cabin...471
Install Radio Transmitters Properly...32
Section 1-3: Safety - Operating Precautions...33
Inspect Machine...34
Attach Do not Operate Tag...35
Prevent Machine Runaway...36
Use Handholds and Steps...37
Handle Starting Fluids Safely...38
Pay Attention to Bystanders...39
Keep Riders of the Machine...40
Use Seat Belt...41
Avoid Risks under Difficult Conditions...42
Stop Working if Machine Gives an Alarm...43
Keep Danger Zone Clear...44
Avoid Crush Points...45
Avoid Power Cables...46
Driving/Transporting on Public Roads...48
Ensure Safety before Driving on Frozen Waters...49
Prevent Fires...50
What to Do if the Machine Fires?...33
Section 1-4: Safety - Maintenance Precautions...52
General...325
Before Servicing...54
Use Proper Clothing...56
Use Proper Tools...57
Support Machine Properly...58
Shut Down Engine, Disconnect Battery Cable...59
Service Cooling System Safely...60
Prevent Battery Explosions...61
Prevent Acid Burns...62
Start Only from Operator's Seat...64
Beware of Exhaust Fumes...65
Avoid High Pressure Fluids...66
Avoid Heating near Pressurized Fluid Lines...67
Make Welding Repairs Safely...68
Service Tires Safely...69
Refueling and Servicing Fuel System...347
Dispose of Waste Properly...71
Section 2-1: Cabin and Controls...72
Cab Component Locator...73
Main Switch...75
Control Lights...76
Dashboard...78
Boom Controls...84
Control Keypads...85
Air Conditioner, Operation Instructions...87
Pedals...89
Adjusting the Operator's Seat...90
Section 3-1: Operating Instructions...92
General...325
Safety Switches and Emergency Stop...94
Boom...95
Brakes...466
Steering...467
High/Low Gear and Front Wheel Drive...99
Differential Locks...101
Frame Brake...102
Before Starting the Engine for the First Time in a Working Day...103
Starting the Engine...463
Cold Weather Starting...106
After Starting...107
Turning off the Engine...463
Off-Road Driving...110
On-Road Driving...111
Section 3-2: Transporting and Towing...113
Transporting the Machine...114
Towing the Machine...115
Releasing the Parking Brake...117
Disengaging the Power Transmission System...118
Releasing the Work Brake...119
Releasing the Steering...467
Stowing a Disabled Boom...121
Section 4-1: Maintenance - General...325
Maintenance...434
Servicing Safety Precautions...126
Assembly Instructions...128
Lifting the Front Hood...129
Tightening Torque for Bolted Joints...131
Welding Instructions...133
Instructions for Cleaning of Lexan/Marguard Windows...136
Wheels...137
Changing Wheels...138
Anti-Slip Fitting...141
Bogie Tracks, Fitting...142
Section 4-2: Maintenance - Lubricants and Fluids...145
Recommended Lubricants and Fluids...146
Capacities...147
Diesel Fuel...148
Engine Oil...149
Coolant...151
Grease...152
Hydraulic Oil...153
Brake Fluid...154
Gear Oil...155
Section 4-3: Maintenance Intervals...241
Checklist - Base Machine...157
Reguired Parts...158
Section 4-4: Maintenance - Every 10 Hours or Daily...242
Check the Hydraulic Oil Level...161
Check the Engine Oil Level...162
Drain Water and Sediment from Fuel Filters...163
Check the Radiator Grille Cleanness...165
Check the Tires Visually for Air Pressure and Overall Shape...167
Other Procedures...224
At the End of the Day Make the Following Maintenance and Check-Ups...169
Fill Up the Fuel Tank...170
Section 4-5: Maintenance - Every 50 Hours or Weekly...243
Check the Driving Brake Oil Level and Window Washer Fluid Level...172
Grease the Center Hinge Bearings and Steering Cylinder Bearings...173
Other Procedures...224
Section 4-6: Maintenance - Every 250 Hours...246
Clean the Machine...176
Check Oil Levels in the High/Low Gear, Differentials, Bogie Casings and Hub Gears...177
Grease Bogie Bearings...179
Check the Proper Function of the Door Safety Switch...180
Other Procedures...224
Section 4-7: Maintenance - Every 500 Hours...182
Change Engine Oil and Oil Filter...183
Clean Crank Case Vent Tube...186
Check Air Intake System...187
Replace Fuel Filters...189
Check Belt Wear...192
Check Belt Tensioner...193
Check Cooling System...195
Remove Sediment and Water from the Fuel Tank...196
Check the Batteries for Charge and Electrolyte Level...197
Check Wear on Frame Brake Linings...199
Grease the Driveshafts...200
Other Procedures...224
Section 4-8: Maintenance - Every 1000 Hours...248
Change Hydraulic Oil and Return Filters (2 pcs)...203
Change the Off-line Filter *) Element...202
Change the Hydraulic Tank Breather...207
Change the Filter of the Driving Pump...208
Change the Brake Pedal Circuit Oil...209
Other Procedures...224
Section 4-9: Maintenance - Every 2000 Hours...249
Check Valve Clearance...213
Change the Coolant...215
Check Crankshaft Vibration Damper...219
Change Oil in the High/Low Gear, Differentials, Bogie Casings and Hub Gears...220
Other Procedures...224
Section 4-10: Maintenance - As Required...225
When Necessary, Service and Adjust the Following...226
Adding the Coolant...227
Checking Air Filter Elements...228
Replacing Drive Belt...230
Cleaning the Fuel Tank Filler Filter...231
Adjusting the Rotator Link Brakes...466
Adjusting the Seat Turntable Brake...234
Bleeding the Fuel System...347
Section 4-11: Maintenance - Periodic Maintenance...434
Maintenance after every Six Months...238
Annual Maintenance...434
Section 4-12: Maintenance - Boom...240
Maintenance Intervals...241
Every 10 Hours or Daily...242
Every 50 Hours or Weekly...243
Every 250 Hours...246
Every 1000 Hours...248
Every 2000 Hours...249
Section 4-13: Maintenance - Machine Storage...250
Preparing Machine for Storage...251
After Storage...253
Section 5-1: Hydraulic System - General...325
Working Hydraulic System...469
Hydrostatic System...389
Hydraulic Tank...344
Vacuum Pump...262
Taking an Oil Sample from Hydraulic System...469
Section 5-2: Hydraulic System - Bleeding...265
Bleeding Air from the Hydraulic Tank...344
Bleeding Air from the Hydrostatic System...389
Bleeding Air From the Working Hydraulic System...469
Bleeding the Brakes...466
Section 5-3: Hydrostatic System - Checking and Adjusting...275
Supply Pressure on the Drive Pump...276
Drive Pressure...278
Drive motor, checking flushing pressure...281
Drive motor, pressure cut-off...283
Drive motor, adjustment in TMC™...288
Section 5-4: Working Hydraulics - Checking and Adjusting...289
General...325
Pressure Difference Dp...291
Main Pressure Relief Valve...293
Maximum Pressure Settings of the Working Hydraulic Pump...296
Pilot Pressure, Working Hydraulics...300
Boom Valve, LS Pressure Limits...301
The Back-Pressure Valve of the Boom Tank Line...303
Section 5-5: Brake System - Checking and Adjusting...304
Checking the Brakes...466
Mechanical Adjustment of Brakes...466
Checking the Service Brake...308
Checking the Work Brake...309
Checking the Load and Release Range...310
Checking the Relief Valve of the Brake Charging Pressure...311
Section 5-6: Hydraulic System - Hydraulic Scheme...314
Hydraulic Scheme...314
Section 6-1: Electrical System...468
General...325
Using Booster Batteries...326
Main Switch and Switch Panel...329
Main Fuses...328
Switch Panel...329
Instrument Compartment...331
Relays, Instrument Compartment...332
Fuse box, Instrument Compartment...333
PC board, Instrument Compartment...334
Section 6-2: Electrical System - Sensors...338
Engine Sensors and Connectors...339
Air Cleaner Sensors...342
Coolant Level Sensor...343
Hydraulic Tank...344
Transmission...464
Brake System...346
Fuel System...347
Position Sensors...348
Section 6-3: Electrical System - Electrical Scheme...350
Electrical Scheme...350
Section 7-1: Transmission...464
Transmission Operation...418
Hydrostatic System...389
Control of Transmission...464
Brakes...466
Section 8-1: Boom...393
General Description of the Boom...394
Operating Safety Precautions...395
General Operating Instructions...396
Tj 180 H Technical Data...398
Tj 180 S Technical Data...399
Tj 180 H 83 and S 83...400
Tj 180 H 97 and S 97...401
Tj 180 H 110 and S 110...402
Rotator AV12S...403
Rotator H122...404
Rotator BBR15HD...405
Section 9-1: Equipment - Air Conditioner...407
Air Conditioner...407
Danger and Precautions...408
Configuration and Location of the Air Conditioner...409
Maintenance of the Air Conditioner...411
Troubleshooting the Air Conditioner...415
Section 9-2: Equipment - Engine and Cabin Preheater...416
Configuration...417
Operation...418
Maintenance of the Engine Preheater...420
Timer for Engine and Cabin Preheater...421
Engine and Cabin Preheater Remote Control *)...416
Service Codes of the Engine Preheater...426
Section 9-3: Equipment - Fire Extinguisher System...429
Configuration and Use of the System...430
Control Unit...433
Maintenance...434
Hand-Held Fire Extinguishers...436
Section 9-4: Equipment - Stump Treatment System...438
Configuration and Function...439
Operation of Stump Treatment...440
Section 9-5: Equipment - Cabin Sideways Levelling...441
Cabin Sideways Levelling Modes...442
Cabin Sideways Levelling Controls...443
Control System of Cabin Sideways Levelling...445
Maintenance of Cabin Sideways Levelling...446
Section 9-6: Equipment - Seat Levelling...448
Operation of Seat Levelling...449
Control Unit and Functions...450
Programming...451
Section 9-7: Equipment - Boom Levelling...453
Operation of Boom Levelling...454
Boom Levelling Controls...455
Section 9-8: Equipment - Approach Lights...457
Approach Lights *)...457
Section 10-1: Specifications...460
Dimensions and Weights...461
Alternative Wheel Equipment...462
Engine...463
Transmission...464
Axles...465
Brakes...466
Steering...467
Electrical System...468
Hydraulic System...469
Boom and Harvester Head...470
Cabin...471
tm2122 - John Deere Harvesters Technical Manual - Repair...484
TABLE OF CONTENTS...484
Section 00: General Information...495
Group 0010: Safety features...495
General...499
Recognize Safety Information...500
Understand Signal Words...501
Prepare for Emergencies...502
Wear Protective Clothing...518
Handle Fluids Safely - Avoid Fires...504
Handle Chemical Products Safely...505
Replace Safety Signs...506
Maintain Safety Cabin...507
Park Machine Safely...508
Use Proper Lifting Equipment...509
Remove Paint Before Welding or Heating...510
Welding Cautions...511
Attach Do not Operate Tag...512
Illuminate Work Area Safely...513
Driving and Service...514
Use of Radio-transmitters...515
Dispose of waste properly...516
Avoid High-Pressure Fluids...517
Wear Protective Clothing...518
Group 0020: General Specifications...495
About this goup...566
Timberjack Tools For Harvesters...521
General Component Locator...522
Machine Dimensions...523
Power Unit Specifications...526
Power Train Specifications...527
Hydraulic System Specifications...529
Tire Specifications...535
Booms Specifications...536
Conversion Table for Pressures...540
Group 0030: Torque Values...496
About this goup...566
Tightening Torque For Bolted Joints...543
Unified Inch Bolt and Cap Screw Torque Values...548
Metric Bolt and Cap Screw Torque Values...550
Service Recommendations For O-Ring Boss Fittings...552
Service Recommendations For Flat Face O-Ring Seal Fittings...554
Service Recommendations For Inch Series Four Bolt Flange Fittings...556
Service Recommendations for Metric Series Four Bolt Flange Fitting...558
Metric Flanged Head...560
O-ring Fittings...561
SAE Code 61 and 62 Flanges...562
Tapered Pipe Treads (NPTF and NPT)...563
Flare Fittings...564
Group 0040: Fluids And Lubricants...496
About this goup...566
Recommended Lubricants and Fluids...567
Fluid Capacities...568
Diesel Fuel...569
Engine Oil...570
Coolant...572
Grease...573
Hydraulic Oil...574
Brake Fluid...575
Gear Oil...576
Lubricant Storage...577
Group 0050: Transporting and Towing...496
Transporting the Machine...579
Towing the Machine...580
Releasing the Parking Brake...582
Disengaging the 770D and 1070D Transmission System...583
Disengaging the 1270D and 1470D Transmission System...584
Releasing the Work Brake...585
Releasing the 770D and 1070D Steering...1203
Releasing the 1270D and 1470D Steering...1203
Stowing a Disabled Boom in 770D and 1070D...588
Group 0060: Welding instructions...497
Welding...596
Section 01: Wheels...600
Group 0110: Wheels Service...600
Service Equipment and Tools...862
Wheel Removal...603
Wheel Installation...1197
Wheel Inspection...607
Tire Removal and Installation...1197
Tire Pressure...610
Anti-Slip Fitting...611
Bogie Tracks, Fitting...613
Section 02: Power Train...620
Group 0210: Theory of Operation...1325
About this group...861
Power Train...620
Drive Coupling...623
Transmission...1180
Transfer Case...625
Group 0220: Transfer case...616
About this group...861
Transfer Case Removal...629
Transfer Case Installation...1197
Checking The Transfer Case Oil...642
Changing The Transfer Case Oil...645
Group 0230: Drive shaft...616
Essential Tools...1283
Other Material...1282
Drive Shafts Overall View...651
Bearing Drive Shafts...654
Diagnose Drive Lines...655
Universals...656
Center Hinge Drive Shaft Removal and Installation...1197
Center Hinge Bearing Drive Shaft Removal...660
Center Hinge Bearing Drive Shaft Installation...1197
Group 0240: Axles / Bogies...616
Essential Tools...1283
Other Material...1282
770D Front Axle...667
1070D, 1270D and 1470D Front Bogie...668
Front Bogie / Axle Removal...670
Front Bogie / Axle Installation...1197
Rear axle...682
Rear Axle Removal...683
Rear Axle Installation...1197
Bleeding The Differential Lock...689
General Instructions For Checking Oil Level And Fill Ups...690
Checking The Differentials Oil Level (2pcs)...691
Changing The Differentials Oil (2pcs)...692
Checking Bogie Housings Oil Level...694
Changing Bogie Housings Oil...696
Check Single Axle Wheel Ends ( Hub gear) Oil...699
Change Single Axle Wheel Ends ( Hub gear) Oil...701
Bogie Bearing Grease Points...703
Group 0250: Brakes...617
Overall Description of Brakes...710
Emergency Manual Release of The Parking Brake...715
Bleeding the Brakes...718
Checking the Brakes...720
Mechanical Adjustment of Brakes...721
Checking the Service Brake...723
Checking the Work Brake...725
Checking the Load and Release Range...726
Diagnose Brake Hydraulics...727
Group 0250: Appendix...617
NAF LOK Axle Service Manuals...729
NAF LOK Transfer Case Service Manuals...730
Section 03: Hydraulics System...731
Group 0310: General...499
Essential Tools...1283
Other Material...1282
Hydrostatic System...737
Hydraulic System...738
Bleeding the Air from the System...740
Bleeding Air from the Hydrostatic System...741
Bleeding Air From the Working Hydraulic System in 770D...744
Bleeding Air From the Working Hydraulic System in 1070D, 1270D and 1470D...747
Taking an Oil Sample from Hydraulic System...751
Hydraulic Tank...1179
Vacuum Pump...757
Group 0320: Drive hydraulics...731
Hydrostatic Pump and Motor Start-up Procedure...764
Motor Start of Control Point Adjustment...770
Diagnostic Information...773
Group 0330: Driving hydraulics service...731
Drive Motor Removal and installation...782
Drive Motor Servicing...785
Drive Pump Removal and Installation...1197
Drive Pump Servicing...793
Hydrostatic System Troubleshooting...837
Group 0340: Working hydraulics...731
Work Pump Theory of Operation...1325
Work Pump Start-up Procedure...846
Valves General...848
Group 0350: Working Hydraulics-service...731
About this group...861
Service Equipment and Tools...862
Work Pump Removal and Installation...1197
Drive Shaft Seal Replacement...864
Work Pump Disassembly and Assembly...866
Hydraulic Pressure Filter Replacement...887
Return Filter Replacement...888
Hydraulic Tank Removal...891
Extension Cylinder Service...893
Main Boom Cylinder Service...898
Outer Cylinder Servicing...901
Cylinder seal replacement...904
Auxiliary Valve Removal and Installation...1197
Boom Control Valve Removal and installation...912
Boom Control Valve Disassembly and Assembly...916
Thermostat Valve Removal and Installation...1197
Group 0360: Working Hydraulics - Checking and adjusting...732
Pressure Tests and Adjustments...928
Hydraulic Function Cycle Times...932
Boom / Steer Functions Pressures...933
Hose Inspection and Replacement...936
Cylinder Internal Seal Leak Test...937
Group 0370: Hydraulic Schematics...732
About This Group...1050
Hydraulic Scheme Symbols...944
770D Hydraulic Scheme...957
1070D Hydraulic Scheme...967
1270D Hydraulic Scheme...977
1470D Hydraulic Scheme...989
Group 0380: Appendix...732
Rexroth Drive Motors...1002
Rexroth Drive Pumps...1003
Rexroth Hydraulic Work Pumps...1004
VOAC / Parker Boom Control Valves...1005
Section 04: Engine...1006
Group 0410: Engine mounting and dismounting...1006
Engine Removal...1009
Engine Installation...1197
Group 0420: Engine...1006
Deere 6081 HTJ03...1013
Deere Engine 6068 HTJ 76 in 1070D model...1019
Deere Engine Deere 4045HTJ77 in 770D model...1020
Section 05: Engine Auxiliary system...1016
Group 0510: Auxiliary Systems...1016
Deere Engine 6081 HTJ 03 in 1270D and 1470D models...1018
Deere Engine 6068 HTJ 76 in 1070D model...1019
Deere Engine Deere 4045HTJ77 in 770D model...1020
Section 16: Electrical-System...1021
Group 1610: Main Electrical System...1021
System Description...1024
Battery...1025
770D and 1070 Main Switch And Fuses...1029
1270D And 1470D Main Switch and Fuses...1031
Using a Digital Multimeter...1037
Electrical Circuit Malfunction...1038
Troubleshooting Circuit Malfunctions...1040
Inspect Visually Electrical System...1044
Seven Step Electrical Test Procedure...1045
Group 1620: Electrical Scheme...1021
About This Group...1050
Electrical Schematic Symbols...1053
770D Electrical Scheme...1056
1070D Electrical Scheme...1093
1270D/1470D Electrical Scheme...1128
Group 1630: 770D and 1070D Electrical Sensors...1021
Engine Sensors...1178
Hydraulic Tank...1179
Transmission...1180
Brake System...1181
Fuel System...1182
Group 1630: 1270D and 1470D Electrical Sensors...1021
Engine Sensors...1178
Hydraulic Tank...1179
Transmission...1180
Brake System...1181
Fuel System...1182
Position Sensors...1183
Group 1640: Measuring System Timbermatic™ 300...1022
See Operator`s Manual For Detailed Information...1186
Group 1650: Total Machine Control System TMC™...1022
See TMC Workshop Manuals For Detailed Information...1188
Section 17: Frames...1189
Group 1710: General...499
Overall Structure Description...1191
Group 1720: Frames...1189
Rear Frame...1193
Front Frame...1194
Group 1730: Center hinge...1189
Installation...1197
Center Hinge and Steering Cylinder Greasing Points...1199
Frame Brake Theory Of Operation...1325
Friction Pad Changing...1202
Steering...1203
Section 18: Cabin...1204
Group 1810: Cabin Environment...1204
Dashboard...1207
Control Keypads...1209
Control Lights...1211
Warning lamps and beeper on the roof...1212
Boom Controls...1213
Operator's Seat...1215
Cabin Service...1220
Group 1830: Removal and Installation...1197
Other Material...1282
Cabin Removal...1225
Cabin Mount Replacement...1230
Cabin Installation...1233
Cabin Sideways Levelling...1236
Section 19: Air Conditioning and Heating System...1237
Group 1910: General...499
Theory of operation...1239
Configuration and Location of the AC...1240
AC Operation Instructions...1242
AC Component Operation...1325
AC Safety Precautions...1246
Group 1920: Air coditioning / Heater Components...1237
AC Compressor...1249
AC Condenser...1250
AC Receiver Dryer...1251
AC Expansion Valve...1253
AC Evaporator...1255
AC Refrigerant...1256
Group 1930: Diagnosing Air Coditioning / Heater System...1237
AC Operational Checks...1265
Heater/ AC System Operational Checkout Record Sheet...1273
Troubleshooting the Air Conditioner...1274
Diagnose Heater/Air Conditioner...1237
Section 80: Optional Equipments...1320
Group 8010: Engine and Cabin Preheater...1320
Configuration...1323
Operation...1325
Maintenance of The Engine Preheater...1327
Timer for Engine And Cabin Preheater...1328
Service Codes of The Engine Preheater...1332
Group 8020: Boom Levelling...1320
Operation of Boom Levelling...1336
Group 8040: Stump Treatment System...1320
Configuration and Operation...1338
Group 8040: Appendix...1320
Ebensprächer...1340
Section 99: Tool Drawings...1341
Group 9900: Dealer Fabricated Tools...1341
TA0898 Frame Support...1343
TA0899 Axle Support...1344
TA0902 Frame Support...1345
tm2155 - John Deere TMC Technical Manual...1349
TABLE OF CONTENTS...1349
Section : Operation...1352
Group 1: Overview...1352
General...1453
Service mode basic window...1356
Display's symbols...1359
Group 2: Service mode settings...1352
General...1453
Auxiliary adjustment...1364
AUX1...1365
AUX2...1366
AUX3...1367
Adjustable ALS Load Space Functions...1368
Cabin levelling adjustment...1369
Cabin side levelling adjustment...1372
F and S operator parameter settings...1374
System history data...1375
Alarm log...1378
Engine Alarm Logs Printouts *)...1352
D-models' engine alarm list...1383
Service window...1389
Adjustment of engine idling speed and maximum speed...1390
Engine operating minimum and maximum values...1391
Automatic adjustment of power transmission...1395
Automatic adjustment of a diesel engine (770, 1070)...1399
Adjustment of servo motor (770, 1070)...1403
Module program versions...1404
Alarm settings window...1406
Control of the system...1409
General machine settings...1411
Machine profiling...1416
Machine service code...1419
Automatic program update...1420
Machine immobilizer...1422
Use the lock parameters...1425
Test window...1427
Adjusting electrically controlled workpump...1429
Engine Control Unit (ECU) Info...1432
Error diagnostic...1434
Group 3: Functional requirements for outputs...1353
General...1453
Function of driving power transmission...1438
Engine speed control (not in D-model machines)...1439
High/low gear...1440
Service brake...1441
Release of rear-wheel drive (forwarders) or front-wheel drive (harvesters)...1442
Differential lock; front-wheel drive...1443
Differential lock; rear-wheel drive...1444
Release of frame brake...1445
Excitation valve of working pump...1446
Unloading of working pump...1447
Crane module...1448
Chair module...1450
Hub module...1451
Group 4: System maintenance...1353
General...1453
Loading programs...1454
Working with parameters...1455
Transmitting parameters to the system...1456
John Deere 1070D Harvester Operator's Manual (OMF070957 TM2122 TM2155)
