John Deere 6135 Diesel Engine Component Technical Manual (CTM119919)
Complete service repair manual with Electrical Wiring Diagrams for John Deere 6135 Diesel Engine, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
John Deere 6135 Diesel Engine workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
ctm119914 - 6135 柴油发动机 — 32 级 ECU - (世界通用机型) Component Technical Manual.pdf
ctm119919 - 6135 Diesel Engine — Level 32 ECU (Worldwide Edition) Component Technical Manual.pdf
ctm119928 - Moteur diesel 6135—Contrôleur ECU niveau 32 - (Édition mondiale) Component Technical Manual.pdf
ctm119939 - Motore diesel 6135 – ECU livello 32 - (Edizione universale) Component Technical Manual.pdf
ctm119954 - 6135 Motor a Diesel — Nível 32 ECU -: (Edição Mundial) Manual Técnico de Componentes.pdf
ctm119959 - Дизельный двигатель 6135 — БУД уровня 32 - (Исполнение для всех стран) Техническое руководство по компонентам.pdf
ctm119963 - Motor diésel 6135 — ECU Nivel 32 -: (Ediciónmundial) Manual técnico de componentes.pdf
PRODUCT DETAILS:
Total Pages: 4,433 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English etc.
Category: CTM
ctm119963 - Motor diésel 6135 — ECU Nivel 32 -: (Edición mundial) Spanish
ctm119914 - 6135 柴油发动机 — 32 级 ECU -: (世界通用机型) Chinese
ctm119919 - John Deere 6135 Diesel Engine — Level 32 ECU -: (Worldwide Edition) English
ctm119928 - Moteur diesel 6135—Contrôleur ECU niveau 32 -: (Édition mondiale) French
ctm119929 - Dieselmotor 6135 — ECU (Level 32) -: (Weltweite Ausgabe) German
ctm119939 - Motore diesel 6135 – ECU livello 32 -: (Edizione universale) Italian
ctm119954 - 6135 Motor a Diesel — Nível 32 ECU -: (Edição Mundial) Portuguese
ctm119959 - Дизельный двигатель 6135 — БУД уровня 32 -: (Исполнение для всех стран) Russian
TABLE OF CONTENTS
Section 01: General Information...62
Group 000: Safety...62
Understand Signal Words...66
Recognize Safety Information...67
Replace Safety Signs...68
Follow Safety Instructions...69
California Proposition 65 Warning...70
Exhaust Filter Cleaning...71
Avoid Hot Exhaust...72
Work In Ventilated Area...73
Decommissioning — Proper Recycling and Disposal of Fluids and Components...74
Prevent Machine Runaway...75
Practice Safe Maintenance...76
Work in Clean Area...78
Wear Protective Clothing...79
Service Machines Safely...80
Use Proper Tools...81
Construct Dealer-Made Tools Safely...82
Support Machine Properly...83
Use Proper Lifting Equipment...84
Protect Against Noise...85
Illuminate Work Area Safely...86
Install All Guards...87
Stay Clear of Rotating Drivelines...88
Protect Against High Pressure Spray...89
Service Cooling System Safely...90
Remove Paint Before Welding or Heating...91
Precautions for Welding...92
Wait Before Opening High-Pressure Fuel System...94
Avoid High-Pressure Fluids...95
Avoid Heating Near Pressurized Fluid Lines...96
Avoid Static Electricity Risk When Refueling...97
Handle Fluids Safely—Avoid Fires...99
Prepare for Emergencies...100
Handling Batteries Safely...101
Prevent Acid Burns...103
Prevent Battery Explosions...105
Live With Safety...106
Group 001: Engine Identification...63
Engine Serial Number Plate Information...109
OEM Engine Option Code Label...111
Information Relative to Emissions Regulations...112
Emissions Control System Certification Label...113
Group 002: Fuels, Lubricants, and Coolant...63
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines...115
Storing Diesel Exhaust Fluid (DEF)...116
Refilling Diesel Exhaust Fluid (DEF) Tank...117
Testing Diesel Exhaust Fluid (DEF)...119
Disposal of Diesel Exhaust Fluid (DEF)...120
Diesel Fuel...121
Supplemental Diesel Fuel Additives...123
Lubricity of Diesel Fuel...124
Handling and Storing Diesel Fuel...125
Biodiesel Fuel...126
Testing Diesel Fuel...128
Fuel Filters...129
Minimizing the Effect of Cold Weather on Diesel Engines...130
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...132
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...133
Diesel Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V— OEM Applications...135
Diesel Engine Oil and Filter Service Intervals...137
Mixing of Lubricants...138
Alternative and Synthetic Lubricants...139
Lubricant Storage...140
Oil Filters...141
Diesel Engine Coolant (engine with wet sleeve cylinder liners)...142
Water Quality for Mixing with Coolant Concentrate...144
Operating in Warm Temperature Climates...145
Testing Coolant Freeze Point...146
Disposing of Coolant...148
Section 02: Repair and Adjustments...149
Group 010: Engine Rebuild...149
Overhaul Guidelines...165
Check Air Intake System...166
Check and Service Cooling System...167
Check Crankcase Ventilation System...169
Check Electrical System...170
Check Exhaust System...172
Clean Engine...173
Disconnect Turbocharger Oil Supply Lines...174
Engine Assembly Sequence...175
Engine Break-In Guidelines...179
Engine Disassembly Sequence...180
General Tune-Up Recommendations...184
Install Adapter on Repair Stand...185
Lift Strap — Installation...186
Lift Strap — Removal...188
Lifting Procedure...190
Mount Engine on Repair Stand...191
Engine Break-In...193
Engine Repair Stand - Adapter Safety Precautions...195
Sealant Application Guidelines...196
Group 020: Cylinder Head and Valve Repair and Adjustment...149
Cylinder Head — Cleaning and Inspection...200
Cylinder Head — Flatness Check...202
Cylinder Head — Installation...203
Cylinder Head — Removal...207
Cylinder Head Gasket — Inspection...212
Cylinder Head Injector Bore — Cleaning and Inspection...214
Fuel Injector Sleeves — Installation...215
Fuel Injector Sleeve — Removal...219
Rocker Arm Access Panel — Installation...222
Rocker Arm Access Panel — Removal...225
Rocker Arm Cover — Installation...227
Rocker Arm Cover — Removal...230
Rocker Arm Cover Heat Shield — Installation...233
Rocker Arm Cover Heat Shield — Removal...235
Rocker Arm Injector — Inspection...236
Rocker Arm Intake and Exhaust — Inspection...237
Rocker Arm Shaft — Inspection...239
Rocker Arm Shaft Assembly— Assemble...241
Rocker Arm Shaft Assembly — Installation...243
Rocker Arm Shaft Assembly — Removal...247
Rocker Arm Shaft Assembly — Tear Down...249
Valve — Cleaning and Inspection...251
Valve — Clearance Adjustment and Injector Preload...252
Valve — Grinding...266
Valve — Measurement...267
Valve — Recess Measurement...268
Valve Assembly — Installation...269
Valve Assembly — Removal...272
Valve Bridge, Valve Rotator, and Valve Retainer — Inspection...275
Valve Guide — Cleaning and Measurement...276
Valve Guide — Installation...278
Valve Guide — Measurement...280
Valve Guide — Removal...281
Valve Seat — Cleaning and Inspection...282
Valve Seat — Grinding...283
Valve Seat Insert — Installation...285
Valve Seat Insert — Removal...286
Valve Spring — Inspection and Measurement...287
Group 030: Cylinder Block, Liners, Pistons, and Rods Repair and Adjustment...150
Connecting Rod and Cap — Inspection...293
Connecting Rod Bearing — Inspection and Measurement...297
Connecting Rod Bushing — Inspection...299
Cylinder Block — Inspect and Reclaim...301
Cylinder Block — Measurements...315
Cylinder Block Oil and Coolant Plug — Installation...316
Cylinder Liner — Cleaning...319
Cylinder Liner — Inspection...320
Cylinder Liner — Installation and Height Measurement...322
Cylinder Liner — Removal...326
Cylinder Liner Shim — Installation...329
Oil Dipstick Tube Assembly — Inspection...330
Oil Dipstick Tube Assembly — Installation...331
Oil Dipstick Tube Assembly — Removal...333
Oil Filler and Dipstick Assembly — Installation...548
Oil Filler and Dipstick Assembly — Removal...550
Piston — Cleaning...337
Piston — Inspection...338
Piston and Connecting Rod Assembly — Installation...339
Piston and Connecting Rod Assembly — Removal...347
Piston and Connecting Rod Assembly — Tear Down...352
Piston Cooling Orifice — Installation...354
Piston Cooling Orifice — Removal and Inspection...356
Piston Pin and Bore — Inspection...358
Piston Pin Bushing — Inspection...360
Piston to Liner — Clearance Check...361
Group 040: Crankshaft, Main Bearings, Flywheel Repair, and Adjustment...151
Crankshaft — End Play Check...364
Crankshaft — Inspection...365
Crankshaft — Installation...367
Crankshaft — Removal...373
Crankshaft Front Oil Seal Hub — Installation...376
Crankshaft Front Oil Seal Hub — Removal...379
Crankshaft Gear — Replacement...381
Crankshaft Grinding — Guidelines...383
Crankshaft Main Bearing — Oil Clearance Check...385
Crankshaft Journals — Assembled Measurements...386
Crankshaft Pulley — Installation...387
Crankshaft Pulley — Removal...389
Crankshaft Unitized Front Oil Seal — Installation...391
Crankshaft Unitized Front Oil Seal — Removal...395
Crankshaft Unitized Rear Oil Seal — Installation...397
Crankshaft Unitized Rear Oil Seal — Removal...400
Crankshaft Unitized Rear Oil Seal Housing — Installation...402
Crankshaft Unitized Rear Oil Seal Housing — Removal...404
Crankshaft Vibration Damper — Inspection...405
Crankshaft Vibration Damper and Hub — Installation...407
Crankshaft Vibration Damper and Hub — Removal...411
Flywheel — Inspection...415
Flywheel — Installation...416
Flywheel — Removal...419
Flywheel Face — Runout Check...421
Flywheel Housing — Installation...422
Flywheel Housing — Removal...425
Flywheel Pilot Bearing Bore — Concentricity Runout Check...427
Flywheel Ring Gear — Installation...428
Flywheel Ring Gear — Removal...430
Main Bearing Cap — Installation...431
Main Bearing Cap — Line Bore Specifications...433
Main Bearing Cap — Removal...437
Thrust Bearing — Inspection...440
Thrust Bearing and Main Bearing Cap — New Part Specification...441
Group 050: Camshaft and Timing Gear Train Repair and Adjustment...152
Air Compressor Assembly — Installation...453
Air Compressor Assembly — Removal...464
Auxiliary Gear Drive Front Cover — Installation...467
Auxiliary Gear Drive Front Cover — Removal...468
Auxiliary Gear Drive Rear Cover — Installation...469
Auxiliary Gear Drive Rear Cover — Removal...471
Auxiliary Drive Crankshaft Driven Front Mounted SAE A — Installation...473
Auxiliary Drive Crankshaft Driven Front Mounted SAE A — Removal...475
Auxiliary Drive Crankshaft Driven Front Mounted SAE B — Installation...476
Auxiliary Drive Crankshaft Driven Front Mounted SAE B — Removal...478
Auxiliary Drive Crankshaft Driven Rear Mounted SAE B — Installation...479
Auxiliary Drive Crankshaft Driven Rear Mounted SAE B — Removal...481
Auxiliary Drive Crankshaft Driven Idler Gear — Installation...483
Auxiliary Drive Crankshaft Driven Idler Gear — Removal...484
Camshaft — Check End Play...485
Camshaft — Inspection...486
Camshaft — Removal...487
Camshaft and Gear — Installation...491
Camshaft Bushing — Measurement...495
Camshaft Bushing — Replacement...496
Camshaft Gear — Inspection...502
Camshaft Gear — Removal...503
Camshaft Gear Access Cover — Installation...504
Camshaft Gear Access Cover — Removal...506
Camshaft Follower — Inspection...508
Camshaft Journal — Measurement...510
Camshaft Lobe — Lift Measurement...511
Camshaft Position Sensor Lobe — Inspection...512
Camshaft Retaining Ring — Installation...513
Camshaft Retaining Ring — Removal...515
Camshaft Retaining Ring — Thickness Measurement...517
Camshaft Timing Pin...518
Camshaft to Crankshaft Timing — Check and Adjustment...519
Coolant Pump Idler Gear — Installation...523
Coolant Pump Idler Gear — Removal...525
Front Seal Housing — Installation...527
Front Seal Housing — Removal...529
High-Pressure Fuel Pump Drive Pin — Replacement...530
Timing Gear Cover — Installation...531
Timing Gear Cover — Removal...534
Timing Gears — Check Backlash...537
Upper Idler Gear — Installation...543
Upper Idler Gear — Removal...545
Group 060: Lubrication System Repair and Adjustment...154
Dipstick Assembly — Installation...548
Dipstick Assembly — Removal...550
Oil Cooler — Inspection...552
Oil Cooler— Installation...553
Oil Cooler— Removal...555
Oil Cooler Bypass Valve — Installation...557
Oil Cooler Bypass Valve — Removal...558
Oil Filler— Installation...559
Oil Filler — Removal...560
Oil Filter — Installation...561
Oil Filter — Removal...562
Oil Filter and Oil Cooler Housing Assembly — Installation...563
Oil Filter and Oil Cooler Housing Assembly — Removal...568
Oil Filter Bypass Valve — Installation...570
Oil Filter Bypass Valve — Removal...571
Oil Pan — Installation...572
Oil Pan — Removal...576
Oil Pan Drain Valve — Installation...578
Oil Pan Drain Valve — Removal...579
Oil Pickup Tube — Installation...580
Oil Pickup Tube — Removal and Inspection...582
Oil Pressure Regulating Valve — Installation...584
Oil Pressure Regulating Valve — Removal...586
Oil Pump — Assemble...587
Oil Pump — Installation...589
Oil Pump — Removal...591
Oil Pump — Tear Down and Inspect...592
Open Crankcase Ventilation System — Inspection...594
Open Crankcase Ventilation System — Installation...596
Open Crankcase Ventilation System — Removal...600
Group 070: Cooling System Repair and Adjustment...155
Accessory Belt — Installation...604
Accessory Belt — Removal...605
Accessory Mounting Bracket — Installation...606
Accessory Mounting Bracket — Removal...610
Accessory Belt Tensioner — Installation...612
Accessory Belt Tensioner — Removal...614
Belt Tensioner — Spring Tension and Belt Wear Check...615
Coolant Bypass Tube — Installation...618
Coolant Bypass Tube — Removal...620
Coolant Heater — Servicing...622
Coolant Pump — Visual Inspection...624
Coolant Pump Assembly — Installation...626
Coolant Pump Assembly — Removal...631
Coolant System — Air Bleeding...633
Fan Drive Assembly — Installation...635
Fan Drive Assembly — Removal...638
Fan Drive Belt — Installation...641
Fan Drive Belt — Removal...642
Fan Drive Belt Tensioner — Installation...643
Fan Drive Belt Tensioner — Removal...644
Fan Drive Belt Tensioner Bracket — Installation...645
Fan Drive Belt Tensioner Bracket — Removal...647
Idler Pulley Assembly — Installation...649
Idler Pulley Assembly — Removal...651
Idler Pulley Mounting Bracket — Installation...652
Idler Pulley Mounting Bracket — Removal...654
Rear Top Liner Coolant Return Line — Installation...655
Rear Top Liner Coolant Return Line — Removal...658
Thermostat — Installation...660
Thermostat — Removal...662
Thermostat Cover — Installation...664
Thermostat Cover — Removal...669
Thermostat Housing — Installation...672
Thermostat Housing — Removal...676
Group 080: Air Intake and Exhaust System Repair and Adjustment - PowerTech PSS...156
Air Intake Tube and Adapter — Installation...681
Air Intake Tube and Adapter — Removal...683
Air System ― Component View...685
Air Throttle Actuator Bracket — Installation...686
Air Throttle Actuator Bracket — Removal...688
EGR Cooler — Installation...689
EGR Cooler — Removal...692
EGR Cooler Bracket — Installation...694
EGR Cooler Bracket — Removal...695
EGR Cooler Coolant Return Line — Installation...696
EGR Cooler Coolant Return Line — Removal...698
EGR Cooler Coolant Supply Line — Installation...699
EGR Cooler Coolant Supply Line — Removal...701
EGR Cooler Gas Inlet Pipe — Installation...702
EGR Cooler Gas Inlet Pipe — Removal...704
EGR Cooler Gas Outlet Pipe — Installation...705
EGR Cooler Gas Outlet Pipe — Removal...707
EGR Flow Venturi — Installation...708
EGR Flow Venturi — Removal...710
EGR Flow Venturi Bracket — Installation...712
EGR Flow Venturi Bracket — Removal...713
EGR Flow Venturi Coolant Return Line — Installation...714
EGR Flow Venturi Coolant Return Line — Removal...715
EGR Flow Venturi Coolant Supply Line — Installation...716
EGR Flow Venturi Coolant Supply Line — Removal...718
EGR Flow Venturi Inlet Pipe — Installation...720
EGR Flow Venturi Inlet Pipe — Removal...722
EGR Mixer Assembly — Installation...723
EGR Mixer Assembly — Removal...727
EGR System — Component View...729
EGR Valve Actuator Bracket — Installation...730
EGR Valve Actuator Bracket — Removal...732
Exhaust Manifold — Installation...733
Exhaust Manifold (With Insulation) — Installation...738
Exhaust Manifold — Removal and Inspection...743
Exhaust Manifold (With Insulation) — Removal...746
Extending Turbocharger Life...748
Intake Manifold — Installation...751
Intake Manifold — Removal and Inspection...753
Turbocharger — Break-In...754
Turbocharger — Failure Analysis...755
Turbocharger — Inspection...758
Turbocharger Compressor Interstage — Installation...764
Turbocharger Compressor Interstage — Removal...770
Turbocharger, Fixed — Installation...773
Turbocharger, Fixed — Removal...779
Turbocharger, Fixed Oil Drain Line — Installation...781
Turbocharger, Fixed Oil Drain Line — Removal...782
Turbocharger, Fixed Oil Supply Line — Installation...783
Turbocharger, Fixed Oil Supply Line — Removal...785
Turbocharger Turbine Interstage — Installation...787
Turbocharger Turbine Interstage — Removal...791
Turbocharger, VGT — Installation...793
Turbocharger, VGT — Removal...796
Turbocharger, VGT Actuator Coolant Return Line — Installation...798
Turbocharger, VGT Actuator Coolant Return Line — Removal...800
Turbocharger, VGT Actuator Coolant Supply Line — Installation...801
Turbocharger, VGT Actuator Coolant Supply Line — Removal...803
Turbocharger, VGT Actuator Linkage — Installation...804
Turbocharger, VGT Actuator Linkage — Removal...805
Turbocharger, VGT Oil Drain Line — Installation...806
Turbocharger, VGT Oil Drain Line — Removal...809
Turbocharger, VGT Oil Supply Line — Installation...811
Turbocharger, VGT Oil Supply Line — Removal...814
Group 090: Electronic Fuel System Repair and Adjustment...158
Electronic Injectors — Cleaning (In Engine)...818
Electronic Unit Injector — Installation...820
Electronic Unit Injector — Removal...822
Electronic Unit Injector Body — Cleaning...824
Electronic Unit Injector Body — Inspection...825
Electronic Unit Injector Bore — Cleaning...826
Electronic Unit Injector Orifice — Cleaning...827
Fuel Filter — Installation...828
Fuel Filter — Removal...830
Fuel Filter Header — Component Assembly...832
Fuel Filter Header Assembly— Installation...834
Fuel Filter Header Assembly — Removal...838
Fuel Filter Header Fitting — Replacement...841
Fuel Filter Header Sensor Manifold — Installation...843
Fuel Filter Header Sensor Manifold — Removal...844
Fuel Supply and Leak-off Lines — Installation...845
Fuel Supply and Leak-off Lines — Removal...849
ECU Fuel Inlet Line — Installation...854
ECU Fuel Inlet Lines — Removal...856
Fuel System Air— Bleeding...858
High-Pressure Fuel Pump — Installation...860
High-Pressure Fuel Pump — Removal...862
Injector Wiring Harness — Installation...1014
Injector Wiring Harness — Removal...1033
Low-Pressure Fuel Pump — Installation...868
Low-Pressure Fuel Pump — Removal...870
Group 100: OEM Starting and Charging Systems Repair and Adjustment...158
Alternator — Installation...873
Alternator — Removal...875
Starter Motor — Installation...877
Starter Motor — Removal...880
Group 110: Electrical Engine Control Repair and Adjustment...159
Electrical Engine Control Component Location Diagram 1...883
Electrical Engine Control Component Location Diagram 2...884
Electrical Engine Control Component Location Diagram 3...885
Electrical Engine Control Component Location Diagram 4...886
Electrical Engine Control Component Location Diagram 5...887
Electrical Engine Control Component Location Diagram 6...888
Aftertreatment Inlet NOx Sensor — Installation...889
Aftertreatment Inlet NOx Sensor — Removal...891
Aftertreatment Outlet NOx Sensor — Installation...892
Aftertreatment Outlet NOx Sensor — Removal...894
Air Throttle Actuator — Installation...895
Air Throttle Actuator — Removal...898
Camshaft Position Sensor — Installation...901
Camshaft Position Sensor — Removal...903
Charge Air Cooler Outlet Air Temperature Sensor — Installation...905
Charge Air Cooler Outlet Air Temperature Sensor — Removal...907
Crankshaft Position Sensor — Installation...908
Crankshaft Position Sensor — Removal...911
DPF Differential Pressure Sensor — Installation...913
DPF Differential Pressure Sensor — Removal...915
EGR Flow Sensor and Heat Shield — Installation...917
EGR Flow Sensor and Heat Shield — Removal...923
EGR Temperature Sensor — Installation...927
EGR Temperature Sensor — Removal...929
EGR Valve — Installation...930
EGR Valve — Removal...933
Engine Control Unit (ECU) — Maintenance...935
Engine Control Unit (ECU) and Mounting Bracket — Installation...936
Engine Control Unit (ECU) and Mounting Bracket — Removal...940
Engine Coolant Pressure Sensor — Installation...943
Engine Coolant Pressure Sensor — Removal...945
Engine Coolant Temperature Sensor — Installation...947
Engine Coolant Temperature Sensor — Removal...949
Engine Oil Pressure Sensor — Installation...951
Engine Oil Pressure Sensor — Removal...953
Aftertreatment Temperature Module — Installation...955
Aftertreatment Temperature Module — Removal...957
Exhaust Manifold Pressure Sensor — Installation...958
Exhaust Manifold Pressure Sensor — Removal...961
Fuel Dosing Inlet Sensor — Installation...964
Fuel Dosing Inlet Sensor — Removal...965
Fuel Dosing Outlet Pressure Sensor — Installation...966
Fuel Dosing Outlet Pressure Sensor — Removal...967
Fuel Temperature Sensor — Installation...968
Fuel Temperature Sensor — Removal...970
Intake Air Sensor — Installation...972
Intake Air Sensor — Removal...973
Intake Manifold Air Pressure (MAP) Sensor — Installation...974
Intake Manifold Air Pressure (MAP) Sensor — Removal...976
Intake Manifold Air Temperature (MAT) Sensor — Installation...978
Intake Manifold Air Temperature (MAT) Sensor — Removal...980
Low-Pressure Fuel Pressure Sensor — Installation...982
Low-Pressure Fuel Pressure Sensor — Removal...984
High-Pressure Fuel Pressure Sensor — Installation...986
High-Pressure Fuel Pressure Sensor — Removal...988
Low-Pressure Fuel System Jumper Harness — Installation...990
Low-Pressure Fuel System Jumper Harness — Removal...994
SCR Temperature Module — Installation...998
SCR Temperature Module — Removal...1000
Turbocharger, Fixed, Compressor Outlet Temperature Sensor — Installation...1001
Turbocharger, Fixed, Compressor Outlet Temperature Sensor — Removal...1003
VGT Actuator — Installation...1005
VGT Actuator — Removal...1007
VGT Speed Sensor — Installation...1008
VGT Speed Sensor — Removal...1011
Water-In-Fuel (WIF) Sensor — Installation...1012
Water-In-Fuel (WIF) Sensor — Removal...1013
Wiring Harness — Installation...1014
Wiring Harness — Removal...1033
Wiring Harness — Routing...1049
Group 112: Connector Repair and Adjustment...1051
Connector Repair and Adjustment...1051
Installation of Repair Wire Assembly (RWA)...1052
Repair AMP® Seal 16 - Type “A” Connectors...1061
Repair AMP® Seal 16 - Type “B” Connectors...1066
Repair AMP® Seal 16 - Type “C” Connectors...1072
Repair Bosch Connectors...1074
Repair DEUTSCH Connectors...1077
Repair Metri-Pack™ Connectors...1082
Repair Tyco HDSCS Connectors...1085
Repair WEATHER PACK® Connectors...1087
Using High-Pressure Washing...1089
Group 115: Fuel Dosing Aftertreatment Devices Repair and Adjustment...161
Diesel Oxidation Catalyst (DOC) — Cleaning...1093
Diesel Particulate Filter Maintenance and Service...1096
DPF Differential Pressure Sensor Manifold Fittings — Installation...1097
DPF Differential Pressure Sensor Manifold Fittings — Removal...1099
Exhaust Filter — Assemble...1100
Exhaust Filter — Cleaning...1103
Exhaust Filter — Diesel Particulate Filter Ash Handling and Disposal...1104
Exhaust Filter — Disposal...1105
Section 03: Theory of Operation...1242
Group 120: Base Engine...1242
Engine Sectional View Component Location Diagrams...1262
General Engine Operation...1250
Head Gasket Joint Construction and Operation...1252
Group 123: Cooling System...1242
Component Location Diagrams...1262
Cooling System Operation...1258
Group 126: Lubrication System...1242
Component Location Diagrams...1262
Lubrication System Operation...1264
Group 130: Electronic Fuel System...1242
Electronic Fuel System Component Location Diagram 1...1267
Electronic Unit Injector (EUI) Operation...1268
Fuel System Operation...1272
High-Pressure Fuel Pump Operation...1278
High-Pressure Fuel System Operation...1279
Low-Pressure Fuel Pump Operation...1282
Low-Pressure Fuel System Operation...1283
Primary and Secondary Fuel Filter Operation...1287
Group 135: Air Intake and Exhaust System...1242
Air Intake and Exhaust System Component Location Diagram 1...1290
Air Intake and Exhaust System Component Location Diagram 2...1291
Air Intake and Exhaust System Component Location Diagram 3...1292
Air Intake and Exhaust System Component Location Diagram 4...1293
Air Intake and Exhaust System Operation...1294
Air Throttle Actuator Operation...1296
Ether Start Aid Operation...1297
EGR Cooler Operation...1298
EGR Valve Operation...1299
Fixed Turbocharger Operation...1300
VGT Operation...1301
Group 137: Aftertreatment System...1243
Aftertreatment Component Location Diagram 1...1303
Aftertreatment Component Location Diagram 2...1304
Aftertreatment Component Location Diagram 3...1305
Aftertreatment System Operation...1306
DEF Dosing Injector Operation...1307
DEF Dosing Unit Operation...1308
DEF Tank Header Operation...1311
DEF Tank Header (CAN Based) Operation...1313
Exhaust Filter Operation...1315
Fuel Dosing Injector Operation...1319
Fuel Dosing Pump Operation...1320
Fuel Dosing Unit Operation...1322
Regeneration — Engines without DPF...1324
SCR Operation...1326
SCR System Derates...1328
Group 140: Electrical Control System...1243
Analog Throttle...1332
A5501 — ECU Connector #1...1333
A5502 — ECU Connector #2...1335
A5503 — ECU Connector #3...1337
A5507 — DEF Tank Header Assembly Connector...1339
B5000 — Fuel Dosing Inlet Sensor...1340
B5009 — Engine Coolant Level Alarm Switch...1342
B5010 — Engine Coolant Level Information Switch...1344
B5101 — Engine Oil Pressure Sensor...1346
B5102 — Exhaust Manifold Pressure Sensor...1348
B5103 — EGR Flow Sensor...1350
B5104 — Manifold Air Pressure (MAP) Sensor...1352
B5106 — Fuel Dosing Outlet Pressure Sensor...1354
B5107 — High-Pressure Fuel Pressure Sensor...1356
B5108 — Engine Coolant Pressure Sensor...1358
B5109 — DPF Differential Pressure Sensor...1360
B5110 — Low-Pressure Fuel Pressure Sensor...1361
B5200 — Fixed Turbocharger Compressor Outlet Temperature Sensor...1363
B5204 — Aftertreatment Temperature Module...1366
B5205 — Charge Air Cooler Outlet Temperature Sensor...1368
B5206 — Manifold Air Temperature (MAT) Sensor...1371
B5207 — EGR Temperature Sensor...1374
B5208 — Engine Coolant Temperature Sensor...1377
B5209 — Fuel Temperature Sensor...1380
B5212 — SCR Temperature Module...1382
B5300 — VGT Speed Sensor...1384
B5301 — Crankshaft Position Sensor...1386
B5302 — Camshaft Position Sensor...1389
B5500 — Intake Air Sensor...1391
B5501 — DEF Dosing Unit...1393
B5502 — Aftertreatment Inlet NOx Sensor...1395
B5503 — Aftertreatment Outlet NOx Sensor...1397
B5506 — DEF Tank Temperature, Ultrasonic Level, and Concentration Sensor...1399
B5600 — Water-In-Fuel Sensor...1401
Barometric Air Pressure Sensor...1403
Combination Throttle...1404
Controller Area Network (CAN)...1406
Controller Area Network (CAN) Throttle...1407
Cruise Control Operation...1408
Determining Engine Speed and Piston Position...1409
Digital Throttle...1410
E5601 — DEF Dosing Unit Pressure Line Heater...1412
E5602 — DEF Dosing Unit Supply Line Heater...1413
E5603 — DEF Dosing Unit Return Line Heater...1414
Engine Control Unit (ECU) System Operation...1415
Engine Control Unit (ECU) Temperature Sensor...1418
Engine Derate and Shutdown Protection...1419
Governor Droop Mode Selection...1421
Measuring Pressure...1422
Measuring Speed...1423
Measuring Temperature...1424
Pilot Injection Operation...1425
Pulse-Width-Modulated (PWM) Throttle...1426
Sensor Supply #1...1427
Sensor Supply #2...1428
Sensor Supply #3...1429
Sensor Supply #4...1430
Sensor Supply #5...1431
Sensor Supply #6...1432
Sensor Supply #7...1433
Sensor Supply #8...1434
Sensor Supply #9...1435
Sensor Supply #10...1436
Throttle Adjustments...1437
Throttle Offset...1438
Throttle Self-Calibration...1439
Torque Speed Control (TSC)...1440
X5023 — Fuel Injector Harness (6-Pin)...1441
X5024 — Fuel Injector Harness (8-Pin)...1443
Y5000 — Fuel Dosing Shutoff Valve...1445
Y5001 — Fuel Dosing Control Valve...1447
Y5005 — Variable Speed Fan...1449
Y5019 — DEF Tank Heater Coolant Control Valve...1451
Y5020 — DEF Dosing Injector...1452
Y5400 — EGR Valve...1453
Y5401 — Air Throttle Actuator...1455
Y5500 — VGT Actuator...1457
Y5501 — Low-Pressure Fuel Pump...1459
Y5502 — Fuel Dosing Pump...1461
Section 04: Diagnostics...1463
Group 150: Observable Diagnostics...1463
Abnormal Engine Noise...1463
Coolant in Oil or Oil in Coolant...1463
ECU Does Not Communicate with Powerview...1463
ECU Does Not Communicate with Service ADVISOR...1463
ECU Does Not Program with Service ADVISOR...1463
Engine Coolant Temperature Below Normal...1463
Engine Cranks and will Not Start...1463
Engine Does Not Develop Full Power...1463
Engine Emits Excessive Black or Gray Exhaust Smoke...1463
Engine Emits Excessive Blue Exhaust Smoke...1463
Engine Emits Excessive White Exhaust Smoke...1463
Engine Misfires or Runs Irregularly...1463
Engine Will Not Crank...1463
Excessive Crankcase Separator Carryover...1463
Excessive DEF Consumption...1562
Excessive Fuel Consumption...1463
Excessive Oil Consumption...1568
Frequent Regenerations...1571
Fuel in Coolant...1463
Fuel in Oil...1463
JDLink Does Not Communicate with ECU...1579
Throttle Not Responding...1463
Group 155: Checks, Tests, and Procedures...1463
Aftertreatment CAN Diagnostic Procedure...1595
Aftertreatment Verification Procedure...1720
Air in Fuel Check...1608
CAN Message Not Received...1611
CAN Message Received Error...1613
CAN Message Received Is Incorrect...1615
Carbon Removal Procedure...1618
Charge Air Cooler Test...1619
Cooling System Pressure Test...1621
Crankcase Pressure (Blow-By) Test...1624
DEF Dosing System — Cleaning...1632
DEF Quality Check...1634
DEF Quantity Test...1635
EGR Cooler Test...1637
Engine CAN Diagnostic Procedure...1638
Engine Cranking Speed Check...1646
Engine Oil Pressure Check...1647
Exhaust Condition Check...1648
Fuel Dosing System Air Purge Procedure...1659
Fuel Return Line Restriction Check...1662
Fuel Supply Quality Check...1663
Fuel System Bleeding...1665
Fuel System Leakage Test...1669
High-Pressure Fuel System Check...1673
Low-Pressure Fuel System Check...1683
Mechanical Compression Check...1695
NOx Conversion Efficiency Validation Test...1698
Primary CAN Diagnostic Procedure...1700
Problem Not Found Procedure...1707
Short to Voltage Procedure...1709
Terminal Test...1711
Thermostat — Testing...1715
Turbocharger Oil Seal Leak Check...1717
Venturi — Cleaning...1718
Verification Procedure...1720
Wiggle Test...1722
Group 160: Diagnostic Instructions and Information...1464
Aftertreatment NOx Sensor Test...1724
Air Throttle Actuator Learn Value Reset Instructions...1725
Clear Aftertreatment Latched DTC — Test Instructions...1726
Communication Error Test Instructions...1727
Connecting to Service ADVISOR...1728
Control Unit Information and Overview Test...1730
Cylinder Cutout Test Instructions...1732
Cylinder Electronic Compression Test Instructions...1735
Cylinder Misfire Test Instructions...1740
Data Points Used in Service ADVISOR...1742
DEF Dosing System High Flow Rate Test...1757
DEF Dosing System Test...1758
DEF Header Coolant Purge Test...1760
DEF Pump Diagnostic Test...1761
Diagnostic Gauge — Main Menu...1762
Diagnostic Gauge — Using...1764
Diagnostic Test Box — Using...1765
Diagnostic Trouble Code Designations...1774
Digital Multimeter — Using...1778
DOC Calibration — Instructions...1780
DPF Calibration — Instructions...1781
EGR Valve — Clean Test Instructions...1782
EGR Valve — Learn Value Reset Instructions...1784
Electrical Circuit Concepts...1785
Electrical Noise — Possible Causes...1791
Electronic Injector — Calibration Information...1792
Emission Control System Derate Temporary Override...1794
Enable Low-Pressure Fuel Pump...1795
Engine Control Unit (ECU) — Level Identification...1796
Engine Control Unit (ECU) — Donating this Engine’s ECU to be Used Elsewhere...1797
Engine Control Unit (ECU) — Replacing Current ECU with Another ECU...1801
Engine Control Unit (ECU) — Replacing Current ECU with Another ECU — Cannot Communicate with Current ECU...1803
Engine Control Unit (ECU) — Reprogramming Current ECU...1805
Engine Control Unit (ECU) — Reprogramming Instructions...1806
Engine Hours — Updating Instructions...1808
Engine Overspeed Verification Test...1810
ESM Operator Action Information Decoder — Instructions...1811
Exhaust Temperature Management Test Instructions...1812
Frequent Regeneration Test — Instructions...1813
Fuel Dosing Pump Diagnostic Test...1814
Fuel Dosing System Air Purge Instructions...1815
Harness Diagnostic Mode Test...1816
Interactive Tests and Calibration Results — Printing, Exporting, or Saving Instructions...1818
Internal Data Monitor — Instructions...1819
Keep Electronic Control Unit Connectors Clean...1824
Load Profile Information Test — Instructions...1825
Lost ECU Data Reset...1827
Payload File — Replacement Engine ECU Payload Downloading Instructions...1828
Regeneration Abort Source Identification Test — Instructions...1829
Regeneration Failure — Possible Causes...1830
SCR Calibration — Instructions...1834
SCR System Performance Verification Test...1835
Service Regeneration Instructions...1836
Servicing Electronic Control Units...1838
Snapshot Instructions...1839
Software and Hardware Verification...1840
Trim Options Information...1843
VGT — Learn Value Reset Instructions...1845
Welding Near Electronic Control Units...1846
Group 161: DTC SPN - 000001—000199...1466
000027.03 - EGR Valve Position Signal Out of Range High...1466
000027.04 - EGR Valve Position Signal Out of Range Low...1466
000027.07 - EGR Valve Desired and Actual Position Mismatch...1466
000028.03 - Digital Throttle Signal Out of Range High...1466
000028.04 - Digital Throttle Signal Out of Range Low...1466
000028.14 - Digital Throttle Inhibited...1466
000029.03 - Secondary Analog Throttle Signal Out of Range High...1466
000029.04 - Secondary Analog Throttle Signal Out of Range Low...1466
000029.14 - Secondary Analog Throttle Inhibited...1466
000051.03 - Air Throttle Actuator Position Signal Out of Range High...1467
000051.04 - Air Throttle Actuator Position Signal Out of Range Low...1467
000051.07 - Air Throttle Actuator Desired and Actual Position Mismatch...1467
000051.14 - Air Throttle Actuator and EGR Valve Connectors Swapped...1467
000091.03 - Primary Analog Throttle Signal Out of Range High...1467
000091.04 - Primary Analog Throttle Signal Out of Range Low...1467
000091.09 - Primary Analog Throttle Signal Erratic...1467
000091.14 - Primary Analog Throttle Inhibited...1467
000094.16 - Low-Pressure Fuel Signal Moderately High...1467
000094.03 - Low-Pressure Fuel Signal Out of Range High...1467
000094.04 - Low-Pressure Fuel Signal Out of Range Low...1467
000094.17 - Low-Pressure Fuel Signal Slightly Low...1467
000094.18 - Low-Pressure Fuel Signal Moderately Low...1467
000097.00 - Water-In-Fuel Level Extremely High...1467
000097.03 - Water-In-Fuel Signal Out Of Range High...1467
000097.04 - Water-In-Fuel Signal Out Of Range Low...1467
000097.16 - Water-In-Fuel Level Moderately High...1467
000100.01 - Engine Oil Pressure Signal Extremely Low...1467
000100.02 - Engine Oil Pressure is not Zero with Engine Stopped...1467
000100.03 - Engine Oil Pressure Signal Out of Range High...1467
000100.04 - Engine Oil Pressure Signal Out of Range Low...1467
000100.18 - Engine Oil Pressure Signal Moderately Low...1467
000102.03 - Manifold Air Pressure Signal Out of Range High...1467
000102.04 - Manifold Air Pressure Signal Out of Range Low...1467
000102.07 - Manifold Air Pressure Signal In Range Invalid...1467
000103.00 - VGT Speed Signal Extremely High...1467
000103.02 - VGT Speed Signal Invalid...1467
000103.05 - VGT Speed Circuit Has High Resistance...1467
000105.00 - Manifold Air Temperature Signal Extremely High...1467
000105.03 - Manifold Air Temperature Signal Out of Range High...1467
000105.04 - Manifold Air Temperature Signal Out of Range Low...1467
000105.15 - Manifold Air Temperature Signal Slightly High...1467
000105.16 - Manifold Air Temperature Signal Moderately High...1467
000107.00 - Air Filter Pressure Differential Extremely High...1468
000107.15 - Air Filter Pressure Differential Slightly High...1468
000107.16 - Air Filter Pressure Differential Moderately High...1468
000108.02 - Barometric Pressure Signal Invalid...1468
000108.07 - Barometric Pressure Signal Mismatch...1468
000109.01 - Engine Coolant Pressure Signal Extremely Low...1468
000109.03 - Engine Coolant Pressure Signal Out of Range High...1468
000109.04 - Engine Coolant Pressure Signal Out of Range Low...1468
000109.17 - Engine Coolant Pressure Signal Slightly Low...1468
000109.18 - Engine Coolant Pressure Signal Moderately Low...1468
000109.31 - Engine Coolant Pressure Signal Fault...1468
000110.00 - Engine Coolant Temperature Signal Extremely High...1468
000110.03 - Engine Coolant Temperature Signal Out of Range High...1468
000110.04 - Engine Coolant Temperature Signal Out of Range Low...1468
000110.15 - Engine Coolant Temperature Signal Slightly High...1468
000110.16 - Engine Coolant Temperature Signal Moderately High...1468
000110.17 - Engine Coolant Temperature Signal Slightly Low...1468
000111.01 - Engine Coolant Level Alarm Switch Activated at High Coolant Temperature...1468
000111.07 - Engine Coolant Level Switch Mismatch...1468
000111.17 - Engine Coolant Level Information Switch Activated...1468
000111.18 - Engine Coolant Level Alarm Switch Activated at Moderate Coolant Temperature...1468
000137.00 - Auxiliary Gauge Pressure Reading Extremely High...1468
000137.01 - Auxiliary Gauge Pressure Reading Extremely Low...1468
000157.01 - High-Pressure Fuel Signal Extremely Low...1468
000157.03 - High-Pressure Fuel Signal Out of Range High...1468
000157.04 - High-Pressure Fuel Signal Out of Range Low...1468
000157.18 - High-Pressure Fuel Signal Moderately Low...1468
000158.01 - Battery Voltage Extremely Low...1468
000158.12 - ECU Power Down Error...1468
000158.31 - Keyswitch Battery Potential Error...1468
000160.02 - Primary Shaft Speed Invalid...1468
000168.01 - Unswitched Battery Voltage Extremely Low...1468
000168.16 - Unswitched Battery Voltage Moderately High...1468
000168.18 - Unswitched Battery Voltage Moderately Low...1469
000174.00 - Fuel Temperature Signal Extremely High...1469
000174.03 - Fuel Temperature Signal Out Of Range High...1469
000174.04 - Fuel Temperature Signal Out Of Range Low...1469
000174.16 - Fuel Temperature Signal Moderately High...1469
000189.31 - Engine Speed Derate Condition Exists...1469
000190.00 - Engine Speed Extremely High...1469
000190.16 - Engine Speed Moderately High...1469
Group 162: DTC SPN - 000200—000699...1469
000237.02 - VIN Security Data Invalid...1469
000237.13 - VIN Option Code Security Data Conflict...1469
000237.31 - VIN Security Data Missing...1469
000412.00 - EGR Temperature Signal Extremely High...1469
000412.03 - EGR Temperature Signal Out of Range High...1469
000412.04 - EGR Temperature Signal Out Of Range Low...1469
000412.15 - EGR Temperature Signal Slightly High...1469
000412.16 - EGR Temperature Signal Moderately High...1469
000443.00 - Auxiliary Gauge Pressure #2 Reading Extremely High...1469
000443.01 - Auxiliary Gauge Pressure #2 Reading Extremely Low...1469
000611.03 - Injector Needle Control Valve Drive Shorted to Voltage Source...1469
000611.04 - Injector Needle Control Valve Drive Shorted to Ground...1469
000612.03 - Injector Spill Valve Drive Shorted to Voltage Source...1469
000612.04 - Injector Spill Valve High Side Drive Shorted to Ground...1469
000629.12 - ECU EEPROM Error...1469
000629.13 - ECU Boot Block Error...1469
000636.02 - Camshaft Position Signal Invalid...1469
000636.05 - Camshaft Position Circuit Has High Resistance...1469
000636.06 - Camshaft Position Circuit Has Low Resistance...1469
000636.08 - Camshaft Position Signal Missing...1469
000636.10 - Camshaft Position Signal Rate of Change Abnormal...1469
000637.02 - Crankshaft Position Signal Invalid...1469
000637.05 - Crankshaft Position Circuit Has High Resistance...1469
000637.06 - Crankshaft Position Circuit Has Low Resistance...1469
000637.07 - Crankshaft Position and Camshaft Position Signals Out of Sync...1470
000637.08 - Crankshaft Position Signal Missing...1470
000637.10 - Crankshaft Position Signal Rate of Change Abnormal...1470
000640.11 - External Engine Protection Activated...1470
000640.31 - External Derate Activated...1470
000641.00 - VGT Actuator Temperature Extremely High...1470
000641.05 - VGT Actuator Drive Circuit Fault...1470
000641.06 - VGT Actuator Drive Circuit Has Low Resistance...1470
000641.07 - VGT Actuator Learn Error...1470
000641.09 - VGT Actuator Loss of Communication...1470
000641.12 - VGT Actuator Internal Error...1470
000641.13 - VGT Actuator Calibration Error...1470
000641.16 - VGT Actuator Temperature Moderately High...1470
000641.31 - VGT Actuator Supply Voltage Fault...1470
000647.05 - Engine Fan Drive Circuit Has High Resistance...1470
000647.06 - Engine Fan Drive Circuit Has Low Resistance...1470
000647.07 - Engine Fan Drive Decrease Circuit Has High Resistance...1470
000651.02 - Injector #1 Part Number Data Invalid...1470
000651.04 - Injector #1 Spill Valve Low Side Drive Shorted to Ground...1470
000651.05 - Injector #1 Spill Valve Circuit Has High Resistance...1470
000651.06 - Injector #1 Spill Valve Circuit Has Low Resistance...1470
000651.13 - Injector #1 Calibration Fault...1470
000652.02 - Injector #2 Part Number Data Invalid...1470
000652.04 - Injector #2 Spill Valve Low Side Drive Shorted to Ground...1470
000652.05 - Injector #2 Spill Valve Circuit Has High Resistance...1470
000652.06 - Injector #2 Spill Valve Circuit Has Low Resistance...1470
000652.13 - Injector #2 Calibration Fault...1470
000653.02 - Injector #3 Part Number Data Invalid...1470
000653.04 - Injector #3 Spill Valve Low Side Drive Shorted to Ground...1470
000653.05 - Injector #3 Spill Valve Circuit Has High Resistance...1470
000653.06 - Injector #3 Spill Valve Circuit Has Low Resistance...1470
000653.13 - Injector #3 Calibration Fault...1470
000654.02 - Injector #4 Part Number Data Invalid...1470
000654.04 - Injector #4 Spill Valve Low Side Drive Shorted to Ground...1471
000654.05 - Injector #4 Spill Valve Circuit Has High Resistance...1471
000654.06 - Injector #4 Spill Valve Circuit Has Low Resistance...1471
000654.13 - Injector #4 Calibration Fault...1471
000655.02 - Injector #5 Part Number Data Invalid...1471
000655.04 - Injector #5 Spill Valve Low Side Drive Shorted to Ground...1471
000655.05 - Injector #5 Spill Valve Circuit Has High Resistance...1471
000655.06 - Injector #5 Spill Valve Circuit Has Low Resistance...1471
000655.13 - Injector #5 Calibration Fault...1471
000656.02 - Injector #6 Part Number Data Invalid...1471
000656.04 - Injector #6 Spill Valve Low Side Drive Shorted to Ground...1471
000656.05 - Injector #6 Spill Valve Circuit Has High Resistance...1471
000656.06 - Injector #6 Spill Valve Circuit Has Low Resistance...1471
000656.13 - Injector #6 Calibration Fault...1471
000695.19 - Unapproved Engine Speed Request...1471
Group 163: DTC SPN - 000700—001999...1471
000876.05 - A/C System Drive Circuit Has High Resistance...1471
000876.06 - A/C System Drive Circuit Has Low Resistance...1471
000970.31 - External Shutdown Commanded...1471
000971.31 - External Derate Commanded...1471
000974.03 - Remote Analog Throttle Signal Out of Range High...1471
000974.04 - Remote Analog Throttle Signal Out of Range Low...1471
001069.31 - Calculated Tire Size Is Out Of Range...1471
001075.02 - Low-Pressure Fuel Pump Data Erratic...1471
001075.04 - Low-Pressure Fuel Pump Supply Voltage Low...1471
001075.06 - Low-Pressure Fuel Pump Circuit Has Low Resistance...1471
001075.09 - Low-Pressure Fuel Pump Loss of Communication...1471
001075.12 - Low-Pressure Fuel Pump Loss of Communication...1471
001075.15 - Low-Pressure Fuel Pump Temperature Slightly High...1471
001110.31 - Engine Protection System Activated...1471
001136.00 - ECU Temperature Signal Extremely High...1471
Section 05: Tools and Other Materials...4430
Group 170: Special Tools...4292
75240...4297
313793...4298
D01062AA...4299
D01073AA...4300
D01168AA...4301
D01300AA...4302
D05012ST-A...4303
D05104ST...4304
D05223ST...4305
D17015BR...4306
D17525CI...4307
D17526CI...4308
D17527CI...4309
DFRG4...4310
DFRG9...4311
DFRG11...4313
DFRG12...4315
DFRG13...4317
J-35616-20...4318
JDE41296...4319
JDG164A...4320
JDG360...4321
JDG361...4322
JDG362...4323
JDG363...4324
JDG364...4325
JDG451...4326
JDG777...4327
JDG782A...4328
JDG783...4329
JDG820...4330
JDG839...4331
JDG865...4332
JDG967...4333
JDG968-1...4334
JDG968-2...4335
JDG968-3...4336
JDG968-4...4337
JDG968-5...4338
JDG969A...4339
JDG972...4340
JDG978...4341
JDG982A...4342
JDG982AP2...4343
JDG982AP3...4344
JDG996...4345
JDG998...4346
JDG1069...4347
JDG1144...4348
JDG1145...4349
JDG1167...4350
JDG1333...4351
JDG1334...4352
JDG1449...4353
JDG8092...4354
JDG10042...4355
JDG10057...4356
JDG10059A...4357
JDG10205...4358
JDG10233...4359
JDG10243...4360
JDG10246A...4361
JDG10249...4362
JDG10254...4363
JDG10273...4364
JDG10357B...4365
JDG10446...4366
JDG10447...4367
JDG10452...4368
JDG10453...4369
JDG10458...4370
JDG10459...4371
JDG10460...4372
JDG10461...4373
JDG10464...4374
JDG10465...4375
JDG10466...4376
JDG10519...4377
JDG10539A...4378
JDG10543...4379
JDG10854...4380
JDG10996...4381
JDG10997...4382
JDG11005...4383
JDG11016...4384
JDG11017...4385
JDG11019...4386
JDG11056...4387
JDG11072...4388
JDG11074...4389
JDG11077...4390
JDG11084...4391
JDG11100A...4392
JDG11101...4393
JDG11186...4394
JDG11202...4395
JDG11233...4396
JDG11263...4397
JDG11311...4399
JDG11311P2...4400
JDG11315A...4401
JDG11324...4402
JDG11325...4403
JDG11325P1...4404
JDG11325P2...4405
JDG11334P3...4406
JDG11373...4407
JDG11374...4408
JDG11375...4409
JDG11409...4410
JDG11544...4411
JDG11594...4412
JDG11684...4413
JDG11796...4414
JDG11831...4415
JDG11860...4416
JDG11864...4417
JDG11896...4418
JT03513C...4419
JT05412...4420
JT05470...4421
JT05697A...4424
JT05719...4425
JT07253...4426
JT07306...4427
JT07336...4428
Group 180: Lubricants, Sealants, and Other Materials...4430
Other Materials...4430
Section 06: Specifications...4431
Group 200: Repair and General OEM Specifications...4431
Metric Bolt and Screw Torque Values...4434
Unified Inch Bolt and Screw Torque Values...4436
Group 210: Diagnostic Specifications...4431
Engine Schematic 1...4441
Engine Schematic 2...4444
Engine Schematic 3...4448
OEM Instrument Panel Schematic...4451
13.5 L Wiring Diagram 1...4454
13.5 L Wiring Diagram 2...4456
13.5 L Wiring Diagram 3...4458
13.5 L Wiring Diagram 4...4460
13.5 L Wiring Diagram 5...4462
13.5 L Wiring Diagram 6...4464
13.5 L Wiring Diagram 7...4466
13.5 L Wiring Diagram 7A...4468
13.5 L Wiring Diagram 8...4470
13.5 L Wiring Diagram 8A...4472
13.5 L Wiring Diagram 9...4474
13.5 L Wiring Diagram 10...4477
13.5 L Wiring Diagram 11...4479
13.5 L Wiring Diagram 12...4481
13.5 L Wiring Diagram 13...4483
Connector and Wire Splice Location Diagrams...4485
John Deere 6135 Diesel Engine Component Technical Manual (CTM119919)
