John Deere 870GLC Excavators Operator's Manual (OMT293267 OMT364687x19)
Complete Operator's Manual for John Deere 870GLC Excavators.
OMT293267 - John Deere 870GLC Excavator Operator's Manual.pdf
omt293268 - John Deere Excavadora 870GLC (Spanish).pdf
omt293269 - John Deere Excavatrice 870GLC (French).pdf
OMT364687x19 - John Deere 870GLC Excavator Operator's Manual.pdf
omt364687x63 - John Deere Excavadora 870GLC (Spanish).pdf
omt364687x28 - John Deere Excavatrice 870GLC (French).pdf
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Total Pages: 1,223 pages
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omt293267 - John Deere 870GLC Excavator Operator's Manual....2
TABLE OF CONTENTS....2
Section 1-1: Safety—Safety and Operator Conveniences....28
Safety and Operator Convenience Features....29
Section 1-2: Safety—General Precautions....30
Recognize Safety Information....31
Follow Safety Instructions....32
Operate Only If Qualified....33
Wear Protective Equipment....34
Avoid Unauthorized Machine Modifications....35
Add Cab Guarding for Special Uses....36
Inspect Machine....37
Stay Clear of Moving Parts....38
Avoid High-Pressure Fluids....442
Avoid High-Pressure Oils....40
Work In Ventilated Area....41
Prevent Fires....42
Prevent Battery Explosions....43
Handle Chemical Products Safely....44
Decommissioning — Proper Recycling and Disposal of Fluids and Components....45
Exhaust Filter Ash Handling and Disposal....46
Prepare for Emergencies....47
Clean Debris from Machine....48
Section 1-3: Safety—Operating Precautions....49
Use Steps and Handholds Correctly....50
Start Only From Operator's Seat....51
Use and Maintain Seat Belt....52
Prevent Unintended Machine Movement....53
Avoid Work Site Hazards....54
Keep Riders Off Machine....56
Avoid Backover Accidents....57
Avoid Machine Tip Over....58
Use Special Care When Lifting Objects....60
Add and Operate Attachments Safely....61
Section 1-4: Safety—Maintenance Precautions....62
Park and Prepare for Service Safely....63
Service Cooling System Safely....64
Remove Paint Before Welding or Heating....65
Make Welding Repairs Safely....66
Drive Metal Pins Safely....67
Clean Exhaust Filter Safely....68
Section 1-5: Safety—Safety Signs....72
Safety Signs....72
Hydraulic Coupler Safety Signs—If Equipped....73
Section 2-1: Operation—Operator's Station....74
Pedals, Levers, and Panels....75
Switch Panel....77
Switch Panel Functions....78
Rear Left Panel....81
Horn....82
Power Boost Button....83
Pilot Shutoff Lever....84
Engine Stop Switch....85
Left Console....86
Travel Alarm and Travel Alarm Cancel Switch....87
Seat Heater Switch....88
Boom Mode Switch....89
Reversing Fan Switch....90
Counterweight Removal or Install Switch—If Equipped....92
Rear Light Switch—If Equipped....94
Right Console....95
Exhaust Filter Parked Cleaning Switch....96
Right Enable Switch—If Equipped....98
Cab Heater and Air Conditioner....99
Selecting Display Between Celsius and Fahrenheit....102
Operating the AM/FM Radio....103
Fire Extinguisher Mounting Location....105
Secondary Exit Tool....106
Cab Dome Light Switch....107
Opening Upper Front (Secondary Exit) Window....108
Removing and Storing the Lower Front Window....110
Opening Cab Door Window....112
Opening and Closing the Polycarbonate Type Roof Exit Cover....113
Adjusting the Mechanical Suspension Seat....114
Adjusting the Air Suspension Seat—If Equipped....116
Adjusting Pilot Control Lever Console Height....118
Section 2-2: Operation—Monitor Operation....119
Monitor....120
Monitor Functions....122
Monitor Start-Up....125
Main Menu....127
Main Menu—Alarm List....129
Main Menu—Air Conditioner....136
Main Menu—Radio....139
Main Menu—Work Mode....142
Main Menu—Setting Menu....144
Main Menu—Setting Menu—Date and Time....146
Main Menu—Setting Menu—Attachment Name Input....148
Main Menu—Setting Menu—Auto-Shutdown....149
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning....150
Main Menu—Setting Menu—Sub Meter Selection....152
Main Menu—Setting Menu—Rear View Camera Monitor....154
Main Menu—Setting Menu—Display Item Selection....156
Main Menu—Setting Menu—Brightness Adjustment....158
Main Menu—Setting Menu—Language....159
Main Menu—Setting Menu—Unit Selection....160
Main Menu—Setting Menu—Main Menu Sequence Change....162
Main Menu—Information Menu....163
Main Menu—Information Menu—Operation....165
Main Menu—Information Menu—Maintenance....167
Main Menu—Information Menu—Troubleshooting....169
Main Menu—Information Menu—Monitoring....170
Section 2-3: Operation—Operating the Machine....171
Before Starting Work....172
Operator's Daily Machine Check Before Starting....173
Starting Engine....534
Cold Weather Start Aid....176
Cold Weather Warmup....177
Travel Pedals and Levers....179
Exhaust Filter....181
Exhaust Filter Parked Cleaning....184
Control Lever Pattern Operation....187
Control Lever Pattern Conversion....189
Operating in Water and Mud....191
Driving Up a Steep or Slippery Slope....192
Lifting....193
Towing Machine....194
Lower Boom With Engine Stopped....195
Parking the Machine....197
Lifting the Machine....199
Counterweight Removal With Hydraulic Removal Option—If Equipped....200
Counterweight Installation With Hydraulic Removal Option—If Equipped....211
Locking the Hydraulic Coupler to the Attachment—If Equipped....222
Unlocking the Hydraulic Coupler From the Attachment—If Equipped....225
Section 3-1: Maintenance—Machine....227
Diesel Fuel....228
Diesel Fuel Specifications....230
Lubricity of Diesel Fuel....231
Handling and Storing Diesel Fuel....232
Biodiesel Fuel....233
Testing Diesel Fuel....234
Minimizing the Effect of Cold Weather on Diesel Engines....235
Alternative and Synthetic Lubricants....237
Mixing of Lubricants....238
Lubricant Storage....239
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines....240
Engine Oil and Filter Service Intervals—Interim Tier 4 and Stage III B Engines....242
Hydraulic Oil....243
Swing Gear Case and Travel Gear Case Oils....245
Pump Drive Gear Case Oil....246
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease....247
Diesel Engine Coolant (engine without wet sleeve cylinder liners)....249
Drain Intervals for Diesel Engine Coolant....251
John Deere COOL-GARD™ II Coolant Extender....252
Supplemental Coolant Additives....253
Operating in Warm Temperature Climates....254
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender....255
Testing Diesel Engine Coolant....257
Disposing of Coolant....258
Section 3-2: Maintenance—Periodic Maintenance....259
Service Machine at Specified Intervals....260
Check the Hour Meter Regularly....261
Prepare Machine for Maintenance....262
Open Engine Cover for Service....264
Open Access Doors for Service....265
Fuel Tank....266
Hydraulic Breaker and Crusher Attachments....267
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....268
Service Intervals....269
Required Parts....271
Section 3-3: Maintenance—As Required....273
Drain Fuel Tank Sump....274
Remove and Clean Fuel Tank Inlet Screen....275
Clean Radiator Air Inlet Screen....276
Check and Adjust V-Belts....279
Clean Rear Camera Lens....282
Check and Clean Air Cleaner Dust Unloader Valve....283
Drain Primary Fuel Filter and Water Separators....284
Drain Final Fuel Filter and Water Separators....285
Check Windshield Washer Fluid Level....286
Check and Adjust Track Sag....287
Check Coolant....337
Section 3-4: Maintenance—Every 10 Hours or Daily....292
Check Coolant Level in Recovery Tank....293
Check Engine Oil Level....296
Check Hydraulic Oil Level....299
Lubricate Working Tool Pivots and Links....466
Lubricate Hydraulic Coupler—If Equipped....302
Section 3-5: Maintenance—Every 50 Hours....303
Lubricate Front End Pin Joints....304
Section 3-6: Maintenance—Every 100 Hours....307
Inspect and Re-Torque Track Hardware....308
Section 3-7: Maintenance—Every 250 Hours....310
Check Battery Electrolyte Level and Terminals....311
Check Swing Gear Case Oil Level....315
Check Travel Gear Case Oil Level....316
Check Pump Drive Gear Case Oil Level....317
Drain Hydraulic Tank Sump....318
Take Engine Oil Sample....320
Section 3-8: Maintenance—Every 500 Hours....321
Lubricate Swing Bearing Gear....322
Drain and Refill Engine Oil and Replace Filters....323
Check Air Intake Hoses....325
Replace Primary Fuel Filter and Water Separators....326
Replace Final Fuel Filter and Water Separators....328
Lubricate Swing Bearing....330
Clean Cab Fresh Air and Cab Recirculating Air Filters....331
Take Fluid Samples....333
Section 3-9: Maintenance—Every 1000 Hours....334
Drain and Refill Swing Gear Case Oil....335
Check Coolant....337
Replace Air Conditioner V-Belt....338
Adjust Engine Valve Lash....339
Replace Air Cleaner Elements....340
Drain and Refill Pump Drive Gear Case Oil....342
Replace Pilot System Oil Filter....344
Replace Hydraulic Tank Cap Breather Element....346
Replace Hydraulic Tank Oil Filter....348
Replace Pump Case Drain Filter....351
Section 3-10: Maintenance—Every 2000 Hours....353
Drain and Refill Travel Gear Case Oil....354
Section 3-11: Maintenance—Every 4000 Hours....356
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen....357
Drain Cooling System....361
Cooling System Fill and Deaeration Procedure....364
Section 3-12: Maintenance—Every 4500 Hours....365
Service Exhaust Filter....366
Section 4-1: Miscellaneous—Machine....367
Bleed Fuel System....368
Bleed Air From Hydraulic System....541
Using Grease Gun....372
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump....374
Do Not Service Control Valves, Cylinders, Pumps, or Motors....375
Precautions for Alternator and Regulator....376
Using Booster Batteries—24-Volt System....377
Handling, Checking, and Servicing Batteries Carefully....378
Using Battery Charger....381
Replacing Batteries....383
Welding On Machine....384
Welding Near Electronic Control Units....385
Keep Electronic Control Unit Connectors Clean....386
Clean the Machine Regularly....387
Adding 12-Volt Accessories....388
JDLink™ Machine Monitoring System (MMS)—If Equipped....389
Replacing Fuses....390
Replacing Bucket Teeth....394
Replacing Bucket Tooth Tip—Heavy-Duty Bucket....396
Replacing Bucket Teeth—TK Series....398
Bucket Remove and Install....399
Track Sag General Information....406
Check Track Shoe Hardware....407
Hardware Torque Specifications....408
Unified Inch Bolt and Screw Torque Values....409
Metric Bolt and Screw Torque Values....411
Section 4-2: Miscellaneous—Transporting....413
Transporting the Machine by Trailer....414
Types of Packings for Transportation....417
Packing Dimensions and Weights for Transportation....418
Transportation Exhaust Pipe....425
Retracting or Extending the Side Frame....467
Retracting the Side Frame....431
Extending the Side Frame....467
Section 4-3: Miscellaneous—Machine Assembly....438
Precautions for Assembling....439
Precautions for Lifting Work....440
Precautions for Operating Machine....441
Avoid High-Pressure Fluids....442
Installation Sequence....443
Installing Boom Cylinders....444
Installing Boom....449
Connecting Hoses Between Boom and Machine....452
Connecting Boom Cylinder Rod....455
Installing Arm....457
Connecting Arm Cylinder Rod....459
Connecting Bucket Cylinder Hoses....462
Installing Bucket....464
Lubricate Working Tool Pivots and Links....466
Extending the Side Frame....467
Checking Hydraulic Oil Level....468
Installing Counterweight (With Hydraulic Removal Option)....469
Installing Counterweight (Without Hydraulic Removal Option)....470
Section 4-4: Miscellaneous—Operational Checkout....473
Operational Checkout....473
Section 4-5: Miscellaneous—Troubleshooting....532
Troubleshooting Procedure....533
Engine....534
Electrical System....538
Hydraulic System....541
Hydraulic Counterweight....543
Section 4-6: Miscellaneous—Storage....544
Prepare Machine for Storage....545
Monthly Storage Procedure....547
Section 4-7: Miscellaneous—Machine Numbers....549
Record Product Identification Number (PIN)....550
Record Engine Serial Number....551
Record Travel Motor Serial Numbers....552
Record Swing Motor Serial Numbers....553
Hydraulic Pump Serial Numbers....554
Record Hydraulic Coupler Serial Number—If Equipped....555
Keep Proof of Ownership....556
Keep Machines Secure....557
Section 4-8: Miscellaneous—Specifications....558
Engine Specifications....560
Drain and Refill Capacities....561
Machine Specifications....562
Working Ranges....564
Lift Capacity—Arm: 3.7 m (12 ft 2 in.); Bucket: 3.5 m³ (4.58 yd³); Shoe: 650 mm (26 in.)....567
Lift Capacity—Arm: 4.4 m (14 ft 5 in.); Bucket: 2.9 m³ (3.79 yd³); Shoe: 650 mm (26 in.)....569
Lift Capacity—Arm: 5.4 m (17 ft 9 in.); Bucket: 2.3 m³ (3.01 yd³); Shoe: 650 mm (26 in.)....571
Lift Capacity—BE-Arm: 2.95 m (9 ft 8 in.); Bucket: 4.5 m³ (5.89 yd³); Shoe: 650 mm (26 in.)....574
Lift Capacity—Arm: 3.7 m (12 ft 2 in.); Bucket: 3.5 m³ (4.58 yd³); Shoe: 750 mm (30 in.)....576
Lift Capacity—Arm: 4.4 m (14 ft 5 in.); Bucket: 2.9 m³ (3.79 yd³); Shoe: 750 mm (30 in.)....578
Lift Capacity—Arm: 5.4 m (17 ft 9 in.); Bucket: 2.3 m³ (3.01 yd³); Shoe: 750 mm (30 in.)....580
Lift Capacity—BE-Arm: 2.95 m (9 ft 8 in.); Bucket: 4.5 m³ (5.89 yd³); Shoe: 750 mm (30 in.)....583
Lift Capacity—Arm: 3.7 m (12 ft 2 in.); Bucket: 3.5 m³ (4.58 yd³); Shoe: 900 mm (36 in.)....585
Lift Capacity—Arm: 4.4 m (14 ft 5 in.); Bucket: 2.9 m³ (3.79 yd³); Shoe: 900 mm (36 in.)....587
Lift Capacity—Arm: 5.4 m (17 ft 9 in.); Bucket: 2.3 m³ (3.01 yd³); Shoe: 900 mm (36 in.)....589
Lift Capacity—BE-Arm: 2.95 m (9 ft 8 in.); Bucket: 4.5 m³ (5.89 yd³); Shoe: 900 mm (36 in.)....592
Lift Capacity—Arm: 3.7 m (12 ft 2 in.); Bucket: 3.5 m³ (4.58 yd³); Shoe: 1020 mm (40 in.)....594
Lift Capacity—Arm: 4.4 m (14 ft 5 in.); Bucket: 2.9 m³ (3.79 yd³); Shoe: 1020 mm (40 in.)....596
Lift Capacity—Arm: 5.4 m (17 ft 9 in.); Bucket: 2.3 m³ (3.01 yd³); Shoe: 1020 mm (40 in.)....598
Lift Capacity—BE-Arm: 2.95 m (9 ft 8 in.); Bucket: 4.5 m³ (5.89 yd³); Shoe: 1020 mm (40 in.)....601
Lift Capacity—Arm: 4.4 m (14 ft 5 in.); Bucket: 2.0 m³ (2.63 yd³); Shoe: 650 mm (26 in.); CWT Std. + 1000 kg (2,205 lb)....558
Lift Capacity—Arm: 5.4 m (17 ft 9 in.); Bucket: 1.9 m³ (2.48 yd³); Shoe: 650 mm (26 in.); CWT Std. + 1000 kg (2,205 lb)....558
Lift Capacity—Arm: 4.4 m (14 ft 5 in.); Bucket: 2.0 m³ (2.63 yd³); Shoe: 650 mm (26 in.); CWT Std....610
Lift Capacity—Arm: 5.4 m (17 ft 9 in.); Bucket: 1.9 m³ (2.48 yd³); Shoe: 650 mm (26 in.); CWT Std....613
Lift Capacity—Arm: 4.4 m (14 ft 5 in.); Bucket: 2.0 m³ (2.63 yd³); Shoe: 750 mm (30 in.); CWT Std. + 1000 kg (2,205 lb)....558
Lift Capacity—Arm: 5.4 m (17 ft 9 in.); Bucket: 1.9 m³ (2.48 yd³); Shoe: 750 mm (30 in.); CWT Std. + 1000 kg (2,205 lb)....558
Lift Capacity—Arm: 4.4 m (14 ft 5 in.); Bucket: 2.0 m³ (2.63 yd³); Shoe: 750 mm (30 in.); CWT Std....622
Lift Capacity—Arm: 5.4 m (17 ft 9 in.); Bucket: 1.9 m³ (2.48 yd³); Shoe: 750 mm (30 in.); CWT Std....625
Lift Capacity—Arm: 4.4 m (14 ft 5 in.); Bucket: 2.0 m³ (2.63 yd³); Shoe: 900 mm (36 in.); CWT Std. + 1000 kg (2,205 lb)....559
Lift Capacity—Arm: 5.4 m (17 ft 9 in.); Bucket: 1.9 m³ (2.48 yd³); Shoe: 900 mm (36 in.); CWT Std. + 1000 kg (2,205 lb)....559
Lift Capacity—Arm: 4.4 m (14 ft 5 in.); Bucket: 2.0 m³ (2.63 yd³); Shoe: 900 mm (36 in.); CWT Std....634
Lift Capacity—Arm: 5.4 m (17 ft 9 in.); Bucket: 1.9 m³ (2.48 yd³); Shoe: 900 mm (36 in.); CWT Std....637
Lift Capacity—Arm: 4.4 m (14 ft 5 in.); Bucket: 2.0 m³ (2.63 yd³); Shoe: 1020 mm (40 in.); CWT Std. + 1000 kg (2,205 lb)....559
Lift Capacity—Arm: 5.4 m (17 ft 9 in.); Bucket: 1.9 m³ (2.48 yd³); Shoe: 1020 mm (40 in.); CWT Std. + 1000 kg (2,205 lb)....559
Lift Capacity—Arm: 4.4 m (14 ft 5 in.); Bucket: 2.0 m³ (2.63 yd³); Shoe: 1020 mm (40 in.); CWT Std....646
Lift Capacity—Arm: 5.4 m (17 ft 9 in.); Bucket: 1.9 m³ (2.48 yd³); Shoe: 1020 mm (40 in.); CWT Std....649
omt364687x19 - John Deere 870GLC Excavator Operator's Manual....665
TABLE OF CONTENTS....665
Section 1-1: Safety—Safety and Operator Conveniences....699
Safety and Operator Convenience Features....700
Section 1-2: Safety—General Precautions....701
Recognize Safety Information....702
Follow Safety Instructions....703
Operate Only If Qualified....704
Wear Protective Equipment....705
Avoid Unauthorized Machine Modifications....706
Control Pattern Selector—If Equipped....707
Add Cab Guarding for Special Uses....708
Inspect Machine....709
Stay Clear of Moving Parts....710
Avoid High-Pressure Fluids....1147
Avoid High-Pressure Oils....712
Work In Ventilated Area....713
Avoid Static Electricity Risk When Refueling....714
Prevent Fires....716
In Case of Machine Fire....717
Prevent Battery Explosions....718
Handle Chemical Products Safely....719
Handle Starting Fluid Safely....720
Decommissioning — Proper Recycling and Disposal of Fluids and Components....721
Prepare for Emergencies....722
Clean Debris from Machine....723
Section 1-3: Safety—Operating Precautions....724
Use Steps and Handholds Correctly....725
Start Only From Operator's Seat....726
Use and Maintain Seat Belt....727
Prevent Unintended Machine Movement....728
Avoid Work Site Hazards....729
Keep Riders Off Machine....731
Avoid Backover Accidents....732
Avoid Machine Tip Over....733
Inspect and Maintain ROPS....735
Travel Safely....736
Prevent Acid Burns....737
Use Special Care When Lifting Objects....739
Add and Operate Attachments Safely....740
Section 1-4: Safety—Maintenance Precautions....741
Park and Prepare for Service Safely....742
Service Cooling System Safely....743
Remove Paint Before Welding or Heating....744
Make Welding Repairs Safely....745
Drive Metal Pins Safely....746
Section 1-5: Safety—Safety Signs and Other Instructions....748
Safety Signs and Other Instructions....748
Safety Signs Installed on Hydraulic Coupler—If Equipped....758
Section 2-1: Operation—Operator's Station....759
Pedals, Levers, and Panels....760
Switch Panel....762
Switch Panel Functions....763
Rear Left Panel....765
Horn....766
Power Boost Button....767
Pilot Shutoff Lever....768
Engine Stop Switch....769
Left Console....770
Travel Alarm and Travel Alarm Cancel Switch....771
Seat Heater Switch....772
Boom Mode Switch....773
Reversing Fan Switch....774
Counterweight Removal or Install Switch—If Equipped....776
Rear Light Switch—If Equipped....778
Right Console....779
Aftertreatment Device Regeneration Switch....780
Right Enable Switch—If Equipped....782
Cab Heater and Air Conditioner....783
Selecting Display Between Celsius and Fahrenheit....786
Operating the AM/FM Radio....787
Fire Extinguisher Mounting Location....789
Alternative Exit Tool....790
Cab Dome Light Switch....791
Opening Upper Front (Alternative Exit) Window....792
Removing and Storing the Lower Front Window....794
Opening Cab Door Window....796
Opening and Closing the Polycarbonate-Type Roof Exit Cover....797
Adjusting the Air Suspension Seat....798
Adjusting Pilot Control Lever Console Height....800
Section 2-2: Operation—Monitor Operation....801
Monitor....802
Monitor Functions....804
Aftertreatment Indicators Overview....807
Monitor Start-Up....810
Main Menu....811
Main Menu—Alarm List....813
Main Menu—Air Conditioner....821
Main Menu—Radio....824
Main Menu—Work Mode....827
Main Menu—Setting Menu....829
Main Menu—Setting Menu—Date and Time....831
Main Menu—Setting Menu—Attachment Name Input....833
Main Menu—Setting Menu—Auto-Shutdown....834
Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit....835
Main Menu—Setting Menu—Sub Meter Selection....837
Main Menu—Setting Menu—Rear View Camera Monitor....839
Main Menu—Setting Menu—Display Item Selection....841
Main Menu—Setting Menu—Brightness Adjustment....843
Main Menu—Setting Menu—Language....844
Main Menu—Setting Menu—Unit Selection....845
Main Menu—Setting Menu—Main Menu Sequence Change....847
Main Menu—Information Menu....848
Main Menu—Information Menu—Operation....850
Main Menu—Information Menu—Maintenance....852
Main Menu—Information Menu—Troubleshooting....854
Main Menu—Information Menu—Monitoring....855
Section 2-3: Operation—Operating the Machine....856
Before Starting Work....857
Inspect Machine Daily Before Starting....858
Battery Disconnect Switch....860
Starting Engine....1242
Cold Weather Start Aid....863
Cold Weather Warm-Up....864
Travel Pedals and Levers....867
Aftertreatment Device....869
Aftertreatment Device Regeneration....872
Selective Catalytic Reduction (SCR) System Overview....875
Control Lever Pattern Operation....877
Mechanical Control Lever Pattern Selector—If Equipped....879
Control Lever Pattern Conversion....880
Operating in Water and Mud....882
Driving Up a Steep or Slippery Slope....883
Lifting....885
Recovering the Machine....887
Lower Boom With Engine Stopped....889
Parking the Machine....891
Lifting the Machine....893
Counterweight Removal With Hydraulic Removal Option—If Equipped....895
Counterweight Installation With Hydraulic Removal Option—If Equipped....905
Locking the Hydraulic Coupler to the Attachment—If Equipped....916
Unlocking the Hydraulic Coupler From the Attachment—If Equipped....919
Section 3-1: Maintenance—Machine....921
Required Emission-Related Information....922
Diesel Fuel....923
Diesel Fuel Specifications....925
Lubricity of Diesel Fuel....926
Handling and Storing Diesel Fuel....927
Biodiesel Fuel....928
Testing Diesel Fuel....929
Supplemental Diesel Fuel Additives....930
Fuel Filters....931
Minimizing the Effect of Cold Weather on Diesel Engines....932
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines....934
Refilling Diesel Exhaust Fluid (DEF) Tank....935
Testing Diesel Exhaust Fluid (DEF)....937
Storing Diesel Exhaust Fluid (DEF)....938
Disposal of Diesel Exhaust Fluid (DEF)....939
Alternative and Synthetic Lubricants....940
Mixing of Lubricants....941
Lubricant Storage....942
John Deere Break-In Plus™ Engine Oil—Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV....943
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....944
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....946
Oil Filters....948
Hydraulic Oil....949
Swing Gear Case and Travel Gear Case Oils....951
Pump Drive Gear Case Oil....952
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease....953
Diesel Engine Coolant (engine without wet sleeve cylinder liners)....955
Water Quality for Mixing with Coolant Concentrate....957
Operating in Warm Temperature Climates....958
Testing Coolant Freeze Point....959
Disposing of Coolant....961
Section 3-2: Maintenance—Periodic Maintenance....962
Service Machine at Specified Intervals....963
Check the Hour Meter Regularly....964
Prepare Machine for Maintenance....965
Open Engine Cover for Service....967
Open Access Doors for Service....968
Fuel Tank....969
Hydraulic Breaker and Crusher Attachments....970
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....971
Service Intervals....972
Required Parts....974
Section 3-3: Maintenance—As Required....976
Drain Fuel Tank Sump....977
Remove and Clean Fuel Tank Inlet Screen....978
Clean Radiator Air Inlet Screen....979
Check and Adjust V-Belts....982
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Inlet Screen....985
Clean Rear Camera Lens....987
Check and Clean Air Cleaner Dust Unloader Valve....988
Drain Primary Fuel Filter and Water Separators....989
Drain Primary Water Separators....990
Check Windshield Washer Fluid Level....992
Check and Adjust Track Sag....993
Section 3-4: Maintenance—Every 10 Hours or Daily....996
Check Coolant Level in Recovery Tank....997
Check Engine Oil Level....1000
Check Hydraulic Tank Oil Level....1003
Lubricate Working Tool Pivots and Links....1171
Lubricate Hydraulic Coupler—If Equipped....1006
Section 3-5: Maintenance—Every 50 Hours....1007
Lubricate Front End Pin Joints....1008
Section 3-6: Maintenance—Every 100 Hours....1010
Inspect and Re-Torque Track Hardware....1011
Section 3-7: Maintenance—Every 250 Hours....1013
Check Battery Electrolyte Level and Terminals....1014
Check Swing Gear Case Oil Level....1018
Check Travel Gear Case Oil Level....1019
Check Pump Drive Gear Case Oil Level....1020
Drain Water and Sediment From Hydraulic Tank Sump....1021
Take Engine Oil Sample....1023
Section 3-8: Maintenance—Every 500 Hours....1024
Lubricate Swing Bearing Gear....1025
Drain and Refill Engine Oil and Replace Filters....1026
Check Air Intake Hoses....1028
Replace Primary Fuel Filter and Water Separators....1029
Replace Final Fuel Filters....1031
Lubricate Swing Bearing....1032
Clean Cab Fresh Air and Cab Recirculating Air Filters....1033
Take Fluid Samples....1035
Section 3-9: Maintenance—Every 1000 Hours....1036
Drain and Refill Swing Gear Case Oil....1037
Check Coolant Condition....1039
Replace Air Conditioner V-Belt....1041
Adjust Engine Valve Lash....1042
Replace Air Cleaner Elements....1043
Drain and Refill Pump Drive Gear Case Oil....1045
Replace Pilot System Oil Filter....1047
Replace Hydraulic Tank Oil Filters....1049
Replace Pump Case Drain Filter....1052
Section 3-10: Maintenance—Every 2000 Hours....1054
Drain and Refill Travel Gear Case Oil....1055
Replace Primary Water Separators....1057
Section 3-11: Maintenance—Every 4000 Hours....1059
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen....1060
Replace Hydraulic Tank Vent Cap Filter....1064
Drain Cooling System....1066
Cooling System Fill and Deaeration Procedure....1068
Section 3-12: Maintenance—Every 4500 Hours....1070
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter....1071
Changing Diesel Exhaust Fluid (DEF) Dosing Unit Filter....1072
Replace Diesel Exhaust Fluid (DEF) Inlet Bag Filter....1074
Section 4-1: Miscellaneous—Machine....1075
Bleed Fuel System....1076
Bleed Air From Hydraulic System....1250
Bleed Coolant System....1080
Using Grease Gun....1081
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump....1083
Do Not Service Control Valves, Cylinders, Pumps, or Motors....1084
Precautions for Alternator and Regulator....1085
Handling, Checking, and Servicing Batteries Carefully....1086
Using Battery Charger....1089
Using Booster Batteries—24-Volt System....1091
Replacing Batteries....1092
Fluid Sampling Test Ports....1093
Welding on Machine....1094
Keep Electronic Control Unit Connectors Clean....1095
Clean the Machine Regularly....1096
Adding 12-Volt Accessories....1097
JDLink™ Machine Monitoring System (MMS)—If Equipped....1098
Replacing Fuses....1099
Replacing Bucket Teeth....1103
Replacing Bucket Tooth Tip—Heavy-Duty Bucket....1105
Replacing Bucket Teeth—TK Series....1107
Bucket Remove and Install....1108
Track Sag General Information....1115
Check Track Shoe Hardware....1116
Hardware Torque Specifications....1117
Unified Inch Bolt and Screw Torque Values....1118
Metric Bolt and Screw Torque Values....1120
Section 4-2: Miscellaneous—Transporting....1122
Transporting the Machine by Trailer....1123
Types of Packings for Transportation....1126
Packing Dimensions and Weights for Transportation....1127
Retracting or Extending the Side Frame....1172
Retracting the Side Frame....1136
Extending the Side Frame....1172
Section 4-3: Miscellaneous—Machine Assembly....1143
Precautions for Assembling....1144
Precautions for Lifting Work....1145
Precautions for Operating Machine....1146
Avoid High-Pressure Fluids....1147
Installation Sequence....1148
Installing Boom Cylinders....1149
Installing Boom....1154
Connecting Hoses Between Boom and Machine....1157
Connecting Boom Cylinder Rod....1160
Installing Arm....1162
Connecting Arm Cylinder Rod....1164
Connecting Bucket Cylinder Hoses....1167
Installing Bucket....1169
Lubricate Working Tool Pivots and Links....1171
Extending the Side Frame....1172
Checking Hydraulic Oil Level....1173
Installing Counterweight (With Hydraulic Removal Option)....1174
Installing Counterweight (Without Hydraulic Removal Option)....1175
Section 4-4: Miscellaneous—Operational Checkout....1178
Operational Checkout....1178
Section 4-5: Miscellaneous—Troubleshooting....1240
Troubleshooting Procedure....1241
Engine....1242
Electrical System....1246
Hydraulic System....1250
Hydraulic Counterweight....1253
Section 4-6: Miscellaneous—Storage....1254
Prepare Machine for Storage....1255
Monthly Storage Procedure....1257
Preparing Engine for Long-Term Storage....1259
Removing Engine From Long-Term Storage....1261
Section 4-7: Miscellaneous—Machine Numbers....1262
Record Product Identification Number (PIN)....1263
Record Engine Serial Number....1264
Record Travel Motor Serial Numbers....1265
Record Swing Motor Serial Numbers....1266
Record Hydraulic Pump Serial Numbers....1267
Record Hydraulic Coupler Serial Number—If Equipped....1268
Keep Proof of Ownership....1269
Keep Machines Secure....1270
Section 4-8: Miscellaneous—Specifications....1271
Engine Specifications....1273
Drain and Refill Capacities....1274
Machine Specifications....1275
Working Ranges....1277
Lift Capacity—Arm: 3.7 m (12 ft 2 in); Boom: 8.4 m (27 ft 7 in); Bucket: 3.5 m³ (4.58 yd³); Shoe: 650 mm (26 in)....1279
Lift Capacity—Arm: 4.4 m (14 ft 5 in); Boom: 8.4 m (27 ft 7 in); Bucket: 2.9 m³ (3.79 yd³); Shoe: 650 mm (26 in)....1281
Lift Capacity—Arm: 5.4 m (17 ft 9 in); Boom: 8.4 m (27 ft 7 in); Bucket: 2.3 m³ (3.01 yd³); Shoe: 650 mm (26 in)....1283
Lift Capacity—BE-Arm: 2.95 m (9 ft 8 in); Boom: 7.10 m (23 ft 4 in); Bucket: 4.5 m³ (5.89 yd³); Shoe: 650 mm (26 in)....1286
Lift Capacity—Arm: 3.7 m (12 ft 2 in); Boom: 8.4 m (27 ft 7 in); Bucket: 3.5 m³ (4.58 yd³); Shoe: 750 mm (30 in)....1288
Lift Capacity—Arm: 4.4 m (14 ft 5 in); Boom: 8.4 m (27 ft 7 in); Bucket: 2.9 m³ (3.79 yd³); Shoe: 750 mm (30 in)....1290
Lift Capacity—Arm: 5.4 m (17 ft 9 in); Boom: 8.4 m (27 ft 7 in); Bucket: 2.3 m³ (3.01 yd³); Shoe: 750 mm (30 in)....1292
Lift Capacity—BE-Arm: 2.95 m (9 ft 8 in); Boom: 7.10 m (23 ft 4 in); Bucket: 4.5 m³ (5.89 yd³); Shoe: 750 mm (30 in)....1295
Lift Capacity—Arm: 3.7 m (12 ft 2 in); Boom: 8.4 m (27 ft 7 in); Bucket: 3.5 m³ (4.58 yd³); Shoe: 900 mm (36 in)....1297
Lift Capacity—Arm: 4.4 m (14 ft 5 in); Boom: 8.4 m (27 ft 7 in); Bucket: 2.9 m³ (3.79 yd³); Shoe: 900 mm (36 in)....1300
Lift Capacity—Arm: 5.4 m (17 ft 9 in); Boom: 8.4 m (27 ft 7 in); Bucket: 2.3 m³ (3.01 yd³); Shoe: 900 mm (36 in)....1302
Lift Capacity—BE-Arm: 2.95 m (9 ft 8 in); Boom: 7.10 m (23 ft 4 in); Bucket: 4.5 m³ (5.89 yd³); Shoe: 900 mm (36 in)....1305
Lift Capacity—Arm: 3.7 m (12 ft 2 in); Boom: 8.4 m (27 ft 7 in); Bucket: 3.5 m³ (4.58 yd³); Shoe: 1020 mm (40 in)....1307
Lift Capacity—Arm: 4.4 m (14 ft 5 in); Boom: 8.4 m (27 ft 7 in); Bucket: 2.9 m³ (3.79 yd³); Shoe: 1020 mm (40 in)....1310
Lift Capacity—Arm: 5.4 m (17 ft 9 in); Boom: 8.4 m (27 ft 7 in); Bucket: 2.3 m³ (3.01 yd³); Shoe: 1020 mm (40 in)....1312
Lift Capacity—BE-Arm: 2.95 m (9 ft 8 in); Boom: 7.10 m (23 ft 4 in); Bucket: 4.5 m³ (5.89 yd³); Shoe: 1020 mm (40 in)....1315
Lift Capacity—Arm: 4.4 m (14 ft 5 in); Boom: 10.0 m (32 ft 10 in); Bucket: 2.0 m³ (2.63 yd³); Shoe: 650 mm (26 in); CWT: Std. + 1000 kg (2205 lb)....1271
Lift Capacity—Arm: 5.4 m (17 ft 9 in); Boom: 10.0 m (32 ft 10 in); Bucket: 1.9 m³ (2.48 yd³); Shoe: 650 mm (26 in); CWT: Std. + 1000 kg (2205 lb)....1271
Lift Capacity—Arm: 4.4 m (14 ft 5 in); Boom: 10.0 m (32 ft 10 in); Bucket: 2.0 m³ (2.63 yd³); Shoe: 650 mm (26 in); CWT: Std....1324
Lift Capacity—Arm: 5.4 m (17 ft 9 in); Boom: 10.0 m (32 ft 10 in); Bucket: 1.9 m³ (2.48 yd³); Shoe: 650 mm (26 in); CWT: Std....1327
Lift Capacity—Arm: 4.4 m (14 ft 5 in); Boom: 10.0 m (32 ft 10 in); Bucket: 2.0 m³ (2.63 yd³); Shoe: 750 mm (30 in); CWT: Std. + 1000 kg (2205 lb)....1272
Lift Capacity—Arm: 5.4 m (17 ft 9 in); Boom: 10.0 m (32 ft 10 in); Bucket: 1.9 m³ (2.48 yd³); Shoe: 750 mm (30 in); CWT: Std. + 1000 kg (2205 lb)....1272
Lift Capacity—Arm: 4.4 m (14 ft 5 in); Boom: 10.0 m (32 ft 10 in); Bucket: 2.0 m³ (2.63 yd³); Shoe: 750 mm (30 in); CWT: Std....1338
Lift Capacity—Arm: 5.4 m (17 ft 9 in); Boom: 10.0 m (32 ft 10 in); Bucket: 1.9 m³ (2.48 yd³); Shoe: 750 mm (30 in); CWT: Std....1341
Lift Capacity—Arm: 4.4 m (14 ft 5 in); Boom: 10.0 m (32 ft 10 in); Bucket: 2.0 m³ (2.63 yd³); Shoe: 900 mm (36 in); CWT: Std. + 1000 kg (2205 lb)....1272
Lift Capacity—Arm: 5.4 m (17 ft 9 in); Boom: 10.0 m (32 ft 10 in); Bucket: 1.9 m³ (2.48 yd³); Shoe: 900 mm (36 in); CWT: Std. + 1000 kg (2205 lb)....1272
Lift Capacity—Arm: 4.4 m (14 ft 5 in); Boom: 10.0 m (32 ft 10 in); Bucket: 2.0 m³ (2.63 yd³); Shoe: 900 mm (36 in); CWT: Std....1351
Lift Capacity—Arm: 5.4 m (17 ft 9 in); Boom: 10.0 m (32 ft 10 in); Bucket: 1.9 m³ (2.48 yd³); Shoe: 900 mm (36 in); CWT: Std....1354
Lift Capacity—Arm: 4.4 m (14 ft 5 in); Boom: 10.0 m (32 ft 10 in); Bucket: 2.0 m³ (2.63 yd³); Shoe: 1020 mm (40 in); CWT: Std. + 1000 kg (2205 lb)....1272
Lift Capacity—Arm: 5.4 m (17 ft 9 in); Boom: 10.0 m (32 ft 10 in); Bucket: 1.9 m³ (2.48 yd³); Shoe: 1020 mm (40 in); CWT: Std. + 1000 kg (2205 lb)....1272
Lift Capacity—Arm: 4.4 m (14 ft 5 in); Boom: 10.0 m (32 ft 10 in); Bucket: 2.0 m³ (2.63 yd³); Shoe: 1020 mm (40 in); CWT: Std....1365
Lift Capacity—Arm: 5.4 m (17 ft 9 in); Boom: 10.0 m (32 ft 10 in); Bucket: 1.9 m³ (2.48 yd³); Shoe: 1020 mm (40 in); CWT: Std....1368
John Deere 870GLC Excavators Operator's Manual (OMT293267 OMT364687x19)
