John Deere 470GLC Excavator Operator's Manual (OMT293261, OMT377205x19, OMT385302x19)
Complete Operator's Manual for John Deere 470GLC Excavator.
OMT293261 - John Deere 470GLC Excavator Operator's Manual.pdf
OMT293263 - John Deere Excavatrice 470GLC (French).pdf
OMT377205x19 - John Deere 470GLC Excavator Operator's Manual.pdf
OMT377205x63 - John Deere Excavadora 470GLC (Spanish).pdf
OMT377205x28 - John Deere Excavatrice 470GLC (French).pdf
OMT385302x19 - John Deere 470GLC Excavator Operator's Manual.pdf
OMT385302x63 - John Deere Excavadora 470GLC (Spanish).pdf
OMT385302x54 - John Deere Escavadeira 470GLC (Portuguese).pdf
PRODUCT DETAILS:
Total Pages: 1,332 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
omt293261 - John Deere 470GLC Excavator Operator&'s Manual
TABLE OF CONTENTS....2
Section 1-1: Safety—Safety and Operator Conveniences....27
Safety and Operator Convenience Features....28
Section 1-2: Safety—General Precautions....29
Recognize Safety Information....30
Follow Safety Instructions....31
Operate Only If Qualified....32
Wear Protective Equipment....33
Avoid Unauthorized Machine Modifications....34
Add Cab Guarding for Special Uses....35
Inspect Machine....36
Stay Clear of Moving Parts....37
Avoid High-Pressure Fluids....445
Avoid High-Pressure Oils....39
Work In Ventilated Area....40
Avoid Static Electricity Risk When Refueling....41
Prevent Fires....43
In Case of Machine Fire....44
Prevent Battery Explosions....45
Handle Chemical Products Safely....46
Handle Starting Fluid Safely....47
Decommissioning — Proper Recycling and Disposal of Fluids and Components....48
Exhaust Filter Ash Handling and Disposal....49
Prepare for Emergencies....50
Clean Debris from Machine....51
Section 1-3: Safety—Operating Precautions....52
Use Steps and Handholds Correctly....53
Start Only From Operator&'s Seat....54
Use and Maintain Seat Belt....55
Prevent Unintended Machine Movement....56
Avoid Work Site Hazards....57
Keep Riders Off Machine....59
Avoid Backover Accidents....60
Inspect and Maintain ROPS....61
Travel Safely....62
Prevent Acid Burns....63
Avoid Machine Tip Over....65
Use Special Care When Lifting Objects....67
Add and Operate Attachments Safely....68
Section 1-4: Safety—Maintenance Precautions....69
Park and Prepare for Service Safely....70
Service Cooling System Safely....71
Remove Paint Before Welding or Heating....72
Make Welding Repairs Safely....73
Drive Metal Pins Safely....74
Clean Exhaust Filter Safely....75
Section 1-5: Safety—Safety Signs....79
Safety Signs....79
Hydraulic Coupler Safety Signs—If Equipped....80
Section 2-1: Operation—Operator&'s Station....81
Pedals, Levers, and Panels....82
Switch Panel....84
Switch Panel Functions....85
Rear Left Panel....88
Horn....89
Power Boost Button....90
Pilot Shutoff Lever....91
Engine Stop Switch....92
Left Console....93
Travel Alarm and Travel Alarm Cancel Switch....94
Seat Heater Switch....95
Boom Mode Switch....96
Reversing Fan Switch....97
Counterweight Removal or Install Switch—If Equipped....99
Rear Light Switch—If Equipped....101
Right Console....102
Exhaust Filter Parked Cleaning Switch....103
Right Enable Switch—If Equipped....105
Cab Heater and Air Conditioner....106
Selecting Display Between Celsius and Fahrenheit....109
Operating the AM/FM Radio....110
Fire Extinguisher Mounting Location....112
Secondary Exit Tool....113
Cab Dome Light Switch....114
Opening Upper Front (Secondary Exit) Window....115
Removing and Storing the Lower Front Window....117
Opening Cab Door Window....119
Opening and Closing the Polycarbonate Type Roof Exit Cover....120
Adjusting the Mechanical Suspension Seat....121
Adjusting the Air Suspension Seat—If Equipped....123
Adjusting Pilot Control Lever Console Height....125
Section 2-2: Operation—Monitor Operation....126
Monitor....127
Monitor Functions....129
Monitor Start-Up....132
Main Menu....134
Main Menu—Alarm List....136
Main Menu—Air Conditioner....143
Main Menu—Radio....146
Main Menu—Work Mode....149
Main Menu—Setting Menu....151
Main Menu—Setting Menu—Date and Time....153
Main Menu—Setting Menu—Attachment Name Input....155
Main Menu—Setting Menu—Auto-Shutdown....156
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning....157
Main Menu—Setting Menu—Sub Meter Selection....159
Main Menu—Setting Menu—Rear View Camera Monitor....161
Main Menu—Setting Menu—Display Item Selection....163
Main Menu—Setting Menu—Brightness Adjustment....165
Main Menu—Setting Menu—Language....166
Main Menu—Setting Menu—Unit Selection....167
Main Menu—Setting Menu—Main Menu Sequence Change....169
Main Menu—Information Menu....170
Main Menu—Information Menu—Operation....172
Main Menu—Information Menu—Maintenance....174
Main Menu—Information Menu—Troubleshooting....176
Main Menu—Information Menu—Monitoring....177
Section 2-3: Operation—Operating the Machine....178
Before Starting Work....179
Operator&'s Daily Machine Check Before Starting....180
Starting Engine....532
Cold Weather Start Aid....183
Cold Weather Warmup....184
Travel Pedals and Levers....186
Exhaust Filter....188
Exhaust Filter Parked Cleaning....191
Control Lever Pattern Operation....194
Control Lever Pattern Conversion....196
Operating in Water and Mud....198
Driving Up a Steep or Slippery Slope....199
Lifting....200
Towing Machine....201
Lower Boom With Engine Stopped....202
Parking the Machine....204
Lifting the Machine....206
Counterweight Removal With Hydraulic Removal Option—If Equipped....207
Counterweight Installation With Hydraulic Removal Option—If Equipped....218
Locking the Hydraulic Coupler to the Attachment—If Equipped....229
Unlocking the Hydraulic Coupler From the Attachment—If Equipped....232
Section 3-1: Maintenance—Machine....234
Required Emission-Related Information....235
Diesel Fuel....236
Diesel Fuel Specifications....238
Lubricity of Diesel Fuel....239
Handling and Storing Diesel Fuel....240
Biodiesel Fuel....241
Testing Diesel Fuel....242
Supplemental Diesel Fuel Additives....243
Fuel Filters....244
Minimizing the Effect of Cold Weather on Diesel Engines....245
Alternative and Synthetic Lubricants....247
Mixing of Lubricants....248
Lubricant Storage....249
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....250
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....252
Oil Filters....254
Hydraulic Oil....255
Swing Gear Case and Travel Gear Case Oils....257
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease....258
Diesel Engine Coolant (engine without wet sleeve cylinder liners)....260
Water Quality for Mixing with Coolant Concentrate....262
Drain Intervals for Diesel Engine Coolant....263
John Deere COOL-GARD™ II Coolant Extender....264
Supplemental Coolant Additives....265
Operating in Warm Temperature Climates....266
Testing Coolant Freeze Point....267
Disposing of Coolant....269
Section 3-2: Maintenance—Periodic Maintenance....270
Service Machine at Specified Intervals....271
Check the Hour Meter Regularly....272
Prepare Machine for Maintenance....273
Open Engine Cover for Service....275
Open Access Doors for Service....276
Fuel Tank....277
Hydraulic Breaker and Crusher Attachments....278
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....279
Service Intervals....280
Required Parts....282
Section 3-3: Maintenance—As Required....284
Drain Fuel Tank Sump....285
Remove and Clean Fuel Tank Inlet Screen....287
Clean Radiator Air Inlet Screen....288
Check and Adjust V-Belts....291
Clean Rear Camera Lens....294
Check and Clean Air Cleaner Dust Unloader Valve....295
Drain Primary Fuel Filter and Water Separators....296
Drain Final Fuel Filter and Water Separators....297
Check Windshield Washer Fluid Level....298
Check and Adjust Track Sag....299
Check Coolant....348
Section 3-4: Maintenance—Every 10 Hours or Daily....304
Check Coolant Level in Recovery Tank....305
Check Engine Oil Level....308
Check Hydraulic Oil Level....311
Lubricate Working Tool Pivots and Links....469
Lubricate Hydraulic Coupler—If Equipped....314
Section 3-5: Maintenance—Every 50 Hours....315
Lubricate Front End Pin Joints....316
Section 3-6: Maintenance—Every 100 Hours....319
Inspect and Re-Torque Track Hardware....320
Section 3-7: Maintenance—Every 250 Hours....322
Check Battery Electrolyte Level and Terminals....323
Check Swing Gear Case Oil Level....327
Check Travel Gear Case Oil Level....328
Drain Hydraulic Tank Sump....329
Take Engine Oil Sample....331
Section 3-8: Maintenance—Every 500 Hours....332
Lubricate Swing Bearing Gear....333
Drain and Refill Engine Oil and Replace Filters....334
Check Air Intake Hoses....336
Replace Primary Fuel Filter and Water Separators....337
Replace Final Fuel Filter and Water Separators....339
Lubricate Swing Bearing....341
Clean Cab Fresh Air and Cab Recirculating Air Filters....342
Take Fluid Samples....344
Section 3-9: Maintenance—Every 1000 Hours....345
Drain and Refill Swing Gear Case Oil....346
Check Coolant....348
Replace Air Conditioner V-Belt....349
Adjust Engine Valve Lash....351
Replace Air Cleaner Elements....352
Replace Pilot System Oil Filter....354
Replace Hydraulic Tank Cap Breather Element....356
Replace Hydraulic Tank Oil Filter....358
Replace Pump Case Drain Filter....361
Section 3-10: Maintenance—Every 2000 Hours....363
Drain and Refill Travel Gear Case Oil....364
Section 3-11: Maintenance—Every 4000 Hours....366
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen....367
Drain Cooling System....371
Cooling System Fill and Deaeration Procedure....374
Section 3-12: Maintenance—Every 4500 Hours....376
Service Exhaust Filter....377
Section 4-1: Miscellaneous—Machine....378
Bleed Fuel System....379
Bleed Air From Hydraulic System....539
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump....383
Do Not Service Control Valves, Cylinders, Pumps, or Motors....384
Precautions for Alternator and Regulator....385
Using Booster Batteries—24-Volt System....386
Handling, Checking, and Servicing Batteries Carefully....387
Using Battery Charger....390
Replacing Batteries....392
Welding on Machine....393
Keep Electronic Control Unit Connectors Clean....394
Clean the Machine Regularly....395
Adding 12-Volt Accessories....396
JDLink™ Machine Monitoring System (MMS)—If Equipped....397
Replacing Fuses....398
Replacing Bucket Teeth....402
Replacing Bucket Tooth Tip—Heavy-Duty Bucket....404
Replacing Bucket Teeth—TK Series....406
Bucket Remove and Install....407
Track Sag General Information....416
Check Track Shoe Hardware....417
Hardware Torque Specifications....418
Unified Inch Bolt and Screw Torque Values....419
Metric Bolt and Screw Torque Values....421
Section 4-2: Miscellaneous—Transporting....423
Transporting the Machine by Trailer....424
Types of Packings for Transportation....427
Packing Dimensions and Weights for Transportation....428
Retracting or Extending the Side Frame....470
Retracting the Side Frame....434
Extending the Side Frame....470
Section 4-3: Miscellaneous—Machine Assembly....441
Precautions for Assembling....442
Precautions for Lifting Work....443
Precautions for Operating Machine....444
Avoid High-Pressure Fluids....445
Installation Sequence....446
Installing Boom Cylinders....447
Installing Boom....452
Connecting Hoses Between Boom and Machine....455
Connecting Boom Cylinder Rod....458
Installing Arm....460
Connecting Arm Cylinder Rod....462
Connecting Bucket Cylinder Hoses....465
Installing Bucket....467
Lubricate Working Tool Pivots and Links....469
Extending the Side Frame....470
Checking Hydraulic Oil Level....471
Installing Counterweight (With Hydraulic Removal Option)....472
Installing Counterweight (Without Hydraulic Removal Option)....473
Section 4-4: Miscellaneous—Operational Checkout....476
Operational Checkout....476
Section 4-5: Miscellaneous—Troubleshooting....530
Troubleshooting Procedure....531
Engine....532
Electrical System....536
Hydraulic System....539
Hydraulic Counterweight....541
Section 4-6: Miscellaneous—Storage....542
Prepare Machine for Storage....543
Monthly Storage Procedure....545
Section 4-7: Miscellaneous—Machine Numbers....547
Record Product Identification Number (PIN)....548
Record Engine Serial Number....549
Record Travel Motor Serial Numbers....550
Record Swing Motor Serial Numbers....551
Hydraulic Pump Serial Number....552
Record Hydraulic Coupler Serial Number—If Equipped....553
Keep Proof of Ownership....554
Keep Machines Secure....555
Section 4-8: Miscellaneous—Specifications....556
Engine Specifications....557
Drain and Refill Capacities....558
Machine Specifications....559
Working Ranges....561
Lift Capacity—Arm: 2.9 m (9 ft 6 in.); Bucket: 2.3 m³ (3.0 yd³); Shoe: 750 mm (30 in.)....564
Lift Capacity—Arm: 3.4 m (11 ft 2 in.); Bucket: 2.1 m³ (2.7 yd³); Shoe: 750 mm (30 in.)....566
Lift Capacity—Arm: 3.9 m (12 ft 10 in.); Bucket: 1.9 m³ (2.5 yd³); Shoe: 750 mm (30 in.)....568
Lift Capacity—Arm: 4.9 m (16 ft 1 in.); Bucket: 1.4 m³ (1.8 yd³); Shoe: 750 mm (30 in.)....570
Lift Capacity—BE-Arm: 2.9 m (9 ft 6 in.); Bucket: 2.5 m³ (3.3 yd³); Shoe: 750 mm (30 in.)....572
Lift Capacity—Arm: 2.9 m (9 ft 6 in.); Bucket: 2.3 m³ (3.0 yd³); Shoe: 900 mm (36 in.)....574
Lift Capacity—Arm: 3.4 m (11 ft 2 in.); Bucket: 2.1 m³ (2.7 yd³); Shoe: 900 mm (36 in.)....576
Lift Capacity—Arm: 3.9 m (12 ft 10 in.); Bucket: 1.9 m³ (2.5 yd³); Shoe: 900 mm (36 in.)....578
Lift Capacity—Arm: 4.9 m (16 ft 1 in.); Bucket: 1.4 m³ (1.8 yd³); Shoe: 900 mm (36 in.)....580
Lift Capacity—BE-Arm: 2.9 m (9 ft 6 in.); Bucket: 2.5 m³ (3.3 yd³); Shoe: 900 mm (36 in.)....582
omt377205x19 - John Deere 470GLC Excavator Operator&'s Manual....596
TABLE OF CONTENTS....596
Section 1-1: Safety—Safety and Operator Conveniences....643
Safety and Operator Convenience Features....644
Section 1-2: Safety—General Precautions....646
Recognize Safety Information....647
Follow Safety Instructions....648
Operate Only If Qualified....649
Wear Protective Equipment....650
Protect Against Noise....651
Avoid Unauthorized Machine Modifications....652
Control Pattern....653
Control Pattern Selector—If Equipped....654
Add Cab Guarding for Special Uses....655
Inspect Machine....656
Stay Clear of Moving Parts....657
Avoid High-Pressure Fluids....1146
Avoid High-Pressure Oils....659
Work In Ventilated Area....660
Avoid Static Electricity Risk When Refueling....661
High Debris Applications....663
Prevent Fires....664
In Case of Machine Fire....665
Prevent Battery Explosions....666
Handle Chemical Products Safely....667
Handle Starting Fluid Safely....668
Decommissioning — Proper Recycling and Disposal of Fluids and Components....669
Exhaust Filter Ash Handling and Disposal....670
Prepare for Emergencies....671
Clean Debris from Machine....672
Section 1-3: Safety—Operating Precautions....673
Use Steps and Handholds Correctly....674
Start Only From Operator&'s Seat....675
Use and Maintain Seat Belt....676
Heated and Ventilated Operator’s Seat....677
Prevent Unintended Machine Movement....678
Avoid Work Site Hazards....679
Keep Riders Off Machine....681
Avoid Backover Accidents....682
Inspect and Maintain ROPS....683
Avoid Machine Tip Over and Machine Damage....684
Use Special Care When Lifting Objects....686
Use Care When Swinging Machine....687
Operate Boom With Care....688
Avoid Power Lines....689
Travel Safely....690
Prevent Acid Burns....691
Add and Operate Attachments Safely....693
Section 1-4: Safety—Maintenance Precautions....694
Park and Prepare for Service Safely....695
Service Machines Safely....696
Service Cooling System Safely....697
Remove Paint Before Welding or Heating....698
Make Welding Repairs Safely....699
Drive Metal Pins Safely....700
Use Proper Lifting Equipment....701
Clean Exhaust Filter Safely....702
Section 1-5: Safety—Safety Signs and Other Instructions....706
Safety Signs and Other Instructions....706
Safety Signs Installed on Hydraulic Coupler—If Equipped....716
Section 2-1: Operation—Operator’s Station....717
Pedals, Levers, and Panels....719
Switch Panel....721
Switch Panel Functions....722
Rear Left Panel....724
Horn....725
Power Boost Button....726
Pilot Shutoff Lever....727
Left Console....728
Travel Alarm and Travel Alarm Cancel Switch....729
Seat Heater Switch—If Equipped....730
Seat Heating and Cooling Switch—If Equipped....731
Boom Mode Switch....732
Reversing Fan Switch....733
Counterweight Removal or Install Switch—If Equipped....734
Rear Light Switch....736
Right Console....737
Exhaust Filter Parked Cleaning Switch....738
Right Enable Switch—If Equipped....740
Service ADVISOR™ Remote (SAR) Switch....741
Auxiliary Function Enable Switch—If Equipped....742
USB Charge Port—If Equipped....743
Cab Heater and Air Conditioner....745
Selecting Display Between Celsius and Fahrenheit....748
Operating the AM/FM Radio....749
Fire Extinguisher Mounting Location....751
Alternative Exit Tool....752
Cab Dome Light Switch....753
Opening Upper Front (Alternative Exit) Window....754
Removing and Storing the Lower Front Window....756
Opening Cab Door Window....758
Opening and Closing the Polycarbonate-Type Roof Exit Cover....759
Adjusting the Air Suspension Seat....760
Adjusting the Premium Air Suspension Seat—If Equipped....762
Adjusting Pilot Control Lever Console Height....765
Section 2-2: Operation—Monitor Operation....766
Monitor....767
Monitor Functions....769
Aftertreatment Indicators Overview....771
Monitor Start-Up....774
Main Menu....775
Main Menu—Alarm List....777
Main Menu—Air Conditioner....786
Main Menu—Radio....789
Main Menu—Work Mode....792
Main Menu—Setting Menu....794
Main Menu—Setting Menu—Date and Time....796
Main Menu—Setting Menu—Attachment Name Input....798
Main Menu—Setting Menu—Auto-Shutdown....799
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning....800
Main Menu—Setting Menu—Sub Meter Selection....802
Main Menu—Setting Menu—Rear View Camera Monitor....804
Main Menu—Setting Menu—Display Item Selection....806
Main Menu—Setting Menu—Brightness Adjustment....808
Main Menu—Setting Menu—Language....809
Main Menu—Setting Menu—Unit Selection....810
Main Menu—Setting Menu—Emergency Override....812
Main Menu—Setting Menu—Main Menu Sequence Change....813
Main Menu—Information Menu....814
Main Menu—Information Menu—Operation....816
Main Menu—Information Menu—Maintenance....818
Main Menu—Information Menu—Troubleshooting....820
Main Menu—Information Menu—Monitoring....821
Section 2-3: Operation—Operating the Machine....822
Before Starting Work....824
Inspect Machine Daily Before Starting....825
Battery Disconnect Switch....827
Engine Break-In Period....828
Starting Engine....1244
Cold Weather Start Aid—If Equipped....831
Cold Weather Warm-Up....833
Operator Ability....836
Travel Pedals and Levers....837
Auxiliary Function Lever (AFL)....839
Exhaust Filter....841
Exhaust Filter Parked Cleaning....844
Selective Catalytic Reduction (SCR) System Overview....847
US EPA Qualified Emergency Use — SCR Derate Override Option....849
EU Qualified Emergency Use — SCR Derate Override Option....851
Service ADVISOR™ Remote (SAR) Software Delivery Process....853
Service ADVISOR™ Remote (SAR) Operation....854
Locking the Hydraulic Coupler to the Attachment—If Equipped....857
Unlocking the Hydraulic Coupler From the Attachment—If Equipped....860
Control Lever Pattern Operation....862
Mechanical Control Lever Pattern Selector—If Equipped....864
Control Lever Pattern Conversion....866
Operating in Water and Mud....868
Driving Up a Steep or Slippery Slope....869
Required Machine Stop Warning....871
Lifting....874
Lower Boom With Engine Stopped....876
Parking the Machine....878
Recovering the Machine....880
Lifting With Bucket Loop....882
Lifting With John Deere Quick Coupler....884
Lifting the Machine....886
Counterweight Removal With Hydraulic Removal Option—If Equipped....888
Counterweight Installation With Hydraulic Removal Option—If Equipped....898
Section 3-1: Maintenance—Machine....909
Required Emission-Related Information....910
Diesel Fuel....911
Diesel Fuel Specifications....913
Lubricity of Diesel Fuel....914
Handling and Storing Diesel Fuel....915
Biodiesel Fuel....916
Testing Diesel Fuel....918
Supplemental Diesel Fuel Additives....919
Fuel Filters....920
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines....921
Refilling Diesel Exhaust Fluid (DEF) Tank....922
Testing Diesel Exhaust Fluid (DEF)....924
Storing Diesel Exhaust Fluid (DEF)....925
Disposal of Diesel Exhaust Fluid (DEF)....926
Minimizing the Effect of Cold Weather on Diesel Engines....927
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....929
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....930
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....932
Diesel Engine Oil Service Interval for Operation at High Altitude....934
Oil Filters....935
Diesel Engine Coolant (engine with wet sleeve cylinder liners)....936
Water Quality for Mixing with Coolant Concentrate....938
Operating in Warm Temperature Climates....939
Testing Coolant Freeze Point....940
Disposing of Coolant....942
Alternative and Synthetic Lubricants....943
Lubricant Storage....944
Mixing of Lubricants....945
Hydraulic Oil....946
Swing Gear Case and Travel Gear Case Oils....948
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease....949
Section 3-2: Maintenance—Periodic Maintenance....951
Service Machine at Specified Intervals....952
Check the Hour Meter Regularly....953
Prepare Machine for Maintenance....954
Open Access Doors for Service....956
Open Engine Cover for Service....957
Fuel Tank....959
Hydraulic Breaker and Crusher Attachments....960
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....961
Service Intervals....962
Required Parts....964
Section 3-3: Maintenance—As Required....966
Drain Water and Sediment From Fuel Tank Sump....967
Remove and Clean Fuel Tank Inlet Screen....969
Clean Radiator Air Inlet Screens....970
Check Windshield Washer Fluid Level....971
Check and Adjust Track Sag....973
Clean Rear Camera Lens....976
Drain Primary Fuel Filter and Water Separator....977
Drain Auxiliary Fuel Filter and Water Separator—If Equipped....978
Service Exhaust Filter....979
Section 3-4: Maintenance—Every 10 Hours or Daily....980
Check Engine Oil Level....981
Check Engine Coolant Level....983
Check Hydraulic Tank Oil Level....985
Lubricate Hydraulic Coupler—If Equipped....988
Lubricate Working Tool Pivots and Links....1178
Section 3-5: Maintenance—Every 50 Hours or Weekly....990
Lubricate Front End Pin Joints....991
Section 3-6: Maintenance—Every 100 Hours....993
Inspect and Re-Torque Track Hardware....994
Section 3-7: Maintenance—Every 250 Hours....996
Check Swing Gear Case Oil Level....997
Drain Water and Sediment From Hydraulic Tank Sump....999
Check Battery Electrolyte Level and Terminals....1001
Check Travel Gear Case Oil Level....1004
Take Engine Oil Sample....1005
Section 3-8: Maintenance—Every 500 Hours....1006
Lubricate Swing Bearing....1007
Lubricate Swing Bearing Gear....1008
Replace Primary Fuel Filter and Water Separator....1009
Replace Final Fuel Filter....1011
Replace Auxiliary Fuel Filter and Water Separator—If Equipped....1013
Check Air Intake Hoses....1015
Drain and Refill Engine Oil and Replace Filter....1016
Clean Cab Fresh Air and Cab Recirculating Air Filters....1018
Take Fluid Samples....1020
Section 3-9: Maintenance—Every 1000 Hours....1021
Drain and Refill Swing Gear Case Oil....1022
Replace Pilot Oil Filter....1024
Replace Hydraulic Tank Oil Filter....1027
Replace Pump Case Drain Filter....1030
Check and Adjust Air Conditioner V-Belt....1033
Inspect Serpentine Belt....1034
Remove and Clean Open Crankcase Ventilation (OCV) Hose....1035
Replace Air Cleaner Elements....1036
Replace Air Cleaner Dust Unloader Valve....1038
Check Coolant Condition....1039
Section 3-10: Maintenance—Every 2000 Hours....1040
Check and Adjust Engine Valve Lash....1041
Drain and Refill Travel Gear Case Oil....1042
Clean Diesel Exhaust Fluid (DEF) Tank (S.N. —236549)....1044
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle (S.N. —235069)....1045
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle (S.N. 235070—236549)....1046
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter....1047
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter....1048
Section 3-11: Maintenance—Every 4000 Hours....1050
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter....1051
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen....1052
Replace Hydraulic Tank Vent Cap Filter....1056
Section 3-12: Maintenance—Every 6000 Hours....1059
Drain Cooling System....1060
Cooling System Fill and Deaeration Procedure....1062
Replace Diesel Exhaust Fluid (DEF) In-Line Filter (S.N. 236550— )....1064
Section 4-1: Miscellaneous—Machine....1069
Clean Machine Regularly....1070
Bleed Fuel System....1071
Bleed Hydraulic System....1250
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler....1073
Replace Coolant Filter (S.N. —235069)....1075
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump....1077
Do Not Service Control Valves, Cylinders, Pumps, or Motors....1078
Precautions for Alternator and Regulator....1079
Handling, Checking, and Servicing Batteries Carefully....1080
Using Battery Charger....1083
Using Booster Batteries—24-Volt System....1085
Replacing Batteries....1086
Fluid Sampling Test Ports....1087
Welding on Machine....1088
Keep Electronic Control Unit Connectors Clean....1089
Adding 12-Volt Accessories....1090
JDLink™ Machine Monitoring System (MMS)—If Equipped....1091
Keep ROPS Installed Properly....1092
Replacing Fuses....1093
Replacing Seat Belt....1097
Replacing Bucket Teeth....1099
Replacing Bucket Tooth Tip—Heavy-Duty Bucket....1101
Replacing Bucket Teeth—TK Series....1103
Bucket Remove and Install....1104
Track Sag General Information....1113
Check Track Shoe Hardware....1114
Hardware Torque Specifications....1115
Unified Inch Bolt and Screw Torque Values....1116
Metric Bolt and Screw Torque Values....1118
Section 4-2: Miscellaneous—Transporting....1120
Transporting the Machine by Trailer....1121
Types of Packings for Transportation....1124
Packing Dimensions and Weights for Transportation....1125
Retracting or Extending the Side Frame....1179
Retracting the Side Frame....1135
Extending the Side Frame....1179
Section 4-3: Miscellaneous—Machine Assembly....1142
Precautions for Assembling....1143
Precautions for Lifting Work....1144
Precautions for Operating Machine....1145
Avoid High-Pressure Fluids....1146
Installation Sequence....1147
Installing Boom Cylinders....1148
Installing Boom....1153
Connecting Hoses Between Boom and Machine....1156
Connecting Boom Cylinder Rod....1159
Installing Arm....1161
Connecting Arm Cylinder Rod....1163
Connecting Bucket Cylinder Hoses....1166
Installing Bucket....1168
Machine Guidance Assembly....1170
Lubricate Working Tool Pivots and Links....1178
Extending the Side Frame....1179
Checking Hydraulic Oil Level....1180
Installing Counterweight (With Hydraulic Removal Option)....1181
Installing Counterweight (Without Hydraulic Removal Option)....1182
Section 4-4: Miscellaneous—Operational Checkout....1185
Operational Checkout....1185
Section 4-5: Miscellaneous—Troubleshooting....1242
Troubleshooting Procedure....1243
Engine....1244
Hydraulic System....1250
Hydraulic Counterweight....1253
Electrical System....1254
Software Update....1258
Section 4-6: Miscellaneous—Storage....1259
Prepare Machine for Storage....1260
Monthly Storage Procedure....1262
Preparing Engine for Long-Term Storage....1264
Removing Engine From Long-Term Storage....1266
Section 4-7: Miscellaneous—Machine Numbers....1267
Record Product Identification Number (PIN)....1268
Record Engine Serial Number....1269
Record Travel Motor Serial Numbers....1270
Record Swing Motor Serial Numbers....1271
Record Hydraulic Coupler Serial Number—If Equipped....1272
Record Hydraulic Pump Serial Number....1273
Keep Proof of Ownership....1274
Keep Machines Secure....1275
Section 4-8: Miscellaneous—Specifications....1276
Engine Specifications....1277
Drain and Refill Capacities....1278
Machine Specifications....1279
Working Ranges....1281
Lift Capacity—BE-Boom: 6.3 m (20 ft 8 in); Arm: 2.9 m (9 ft 6 in); Bucket: 2.5 m³ (3.3 yd³); Shoe: 750 mm (30 in)....1283
Lift Capacity—BE-Boom: 6.3 m (20 ft 8 in); BE-Arm: 2.9 m (9 ft 6 in); Bucket: 2.5 m³ (3.3 yd³); Shoe: 900 mm (36 in)....1285
Lift Capacity—Boom: 7.0 m (23 ft 0 in); Arm: 2.9 m (9 ft 6 in); Bucket: 2.3 m³ (3.0 yd³); Shoe: 750 mm (30 in)....1287
Lift Capacity—Boom: 7.0 m (23 ft 0 in); Arm: 2.9 m (9 ft 6 in); Bucket: 2.3 m³ (3.0 yd³); Shoe: 900 mm (36 in)....1289
Lift Capacity—Boom: 7.0 m (23 ft 0 in); Arm: 3.4 m (11 ft 2 in); Bucket: 2.1 m³ (2.7 yd³); Shoe: 750 mm (30 in)....1291
Lift Capacity—Boom: 7.0 m (23 ft 0 in); Arm: 3.4 m (11 ft 2 in); Bucket: 2.1 m³ (2.7 yd³); Shoe: 900 mm (36 in)....1293
Lift Capacity—Boom: 7.0 m (23 ft 0 in) Arm: 3.9 m (12 ft 10 in); Bucket: 1.9 m³ (2.5 yd³); Shoe: 750 mm (30 in)....1295
Lift Capacity—Boom: 7.0 m (23 ft 0 in); Arm: 3.9 m (12 ft 10 in); Bucket: 1.9 m³ (2.5 yd³); Shoe: 900 mm (36 in)....1297
Lift Capacity—Boom: 7.0 m (23 ft 0 in); Arm: 4.9 m (16 ft 1 in); Bucket: 1.4 m³ (1.8 yd³); Shoe: 750 mm (30 in)....1299
Lift Capacity—Boom: 7.0 m (23 ft 0 in); Arm: 4.9 m (16 ft 1 in); Bucket: 1.4 m³ (1.8 yd³); Shoe: 900 mm (36 in)....1301
omt385302x19 - John Deere 470GLC Excavator Operator&'s Manual....1317
TABLE OF CONTENTS....1317
Section 1-1: Safety—Safety and Operator Conveniences....1345
Safety and Operator Convenience Features....1346
Section 1-2: Safety—General Precautions....1347
Recognize Safety Information....1348
Follow Safety Instructions....1349
Operate Only If Qualified....1350
Wear Protective Equipment....1351
Avoid Unauthorized Machine Modifications....1352
Control Pattern....1353
Control Pattern Selector—If Equipped....1354
Add Cab Guarding for Special Uses....1355
Inspect Machine....1356
Stay Clear of Moving Parts....1357
Avoid High-Pressure Fluids....1739
Avoid High-Pressure Oils....1359
Work In Ventilated Area....1360
Avoid Static Electricity Risk When Refueling....1361
High Debris Applications....1363
Prevent Fires....1364
In Case of Machine Fire....1365
Prevent Battery Explosions....1366
Handle Chemical Products Safely....1367
Handle Starting Fluid Safely....1368
Decommissioning — Proper Recycling and Disposal of Fluids and Components....1369
Prepare for Emergencies....1370
Clean Debris from Machine....1371
Section 1-3: Safety—Operating Precautions....1372
Use Steps and Handholds Correctly....1373
Start Only From Operator&'s Seat....1374
Use and Maintain Seat Belt....1375
Prevent Unintended Machine Movement....1376
Avoid Work Site Hazards....1377
Keep Riders Off Machine....1379
Avoid Backover Accidents....1380
Avoid Machine Tip Over....1381
Inspect and Maintain ROPS....1383
Use Special Care When Lifting Objects....1384
Use Care When Swinging Machine....1385
Operate Boom With Care....1386
Avoid Power Lines....1387
Travel Safely....1388
Prevent Acid Burns....1389
Add and Operate Attachments Safely....1391
Section 1-4: Safety—Maintenance Precautions....1392
Park and Prepare for Service Safely....1393
Service Machines Safely....1394
Service Cooling System Safely....1395
Remove Paint Before Welding or Heating....1396
Make Welding Repairs Safely....1397
Drive Metal Pins Safely....1398
Use Proper Lifting Equipment....1399
Section 1-5: Safety—Safety Signs and Other Instructions....1401
Safety Signs and Other Instructions....1401
Safety Signs Installed on Hydraulic Coupler—If Equipped....1414
Section 2-1: Operation—Operator&'s Station....1415
Pedals, Levers, and Panels....1416
Switch Panel....1418
Switch Panel Functions....1419
Rear Left Panel....1421
Horn....1422
Power Boost Button....1423
Pilot Shutoff Lever....1424
Engine Stop Switch....1425
Left Console....1426
Travel Alarm and Travel Alarm Cancel Switch—If Equipped....1427
Seat Heater Switch—If Equipped....1428
Rear Light Switch—If Equipped....1429
Boom Mode Switch....1430
Reversing Fan Switch....1431
Cab Heater and Air Conditioner....1433
Selecting Display Between Celsius and Fahrenheit....1436
Operating the AM/FM Radio....1437
Fire Extinguisher Mounting Location....1439
Alternative Exit Tool....1440
Cab Dome Light Switch....1441
Opening Upper Front (Alternative Exit) Window....1442
Removing and Storing the Lower Front Window....1444
Opening Cab Door Window....1446
Opening and Closing the Polycarbonate-Type Roof Exit Cover....1447
Adjusting the Mechanical Suspension Seat....1448
Adjusting Pilot Control Lever Console Height....1450
Section 2-2: Operation—Monitor Operation....1451
Monitor....1452
Monitor Functions....1454
Monitor Start-Up....1456
Main Menu....1457
Main Menu—Alarm List....1459
Main Menu—Air Conditioner....1464
Main Menu—Radio....1467
Main Menu—Work Mode....1470
Main Menu—Setting Menu....1472
Main Menu—Setting Menu—Date and Time....1474
Main Menu—Setting Menu—Attachment Name Input....1476
Main Menu—Setting Menu—Auto-Shutdown....1477
Main Menu—Setting Menu—Sub Meter Selection....1478
Main Menu—Setting Menu—Rear View Camera Monitor....1480
Main Menu—Setting Menu—Display Item Selection....1482
Main Menu—Setting Menu—Brightness Adjustment....1484
Main Menu—Setting Menu—Language....1485
Main Menu—Setting Menu—Unit Selection....1486
Main Menu—Setting Menu—Main Menu Sequence Change....1488
Main Menu—Information Menu....1489
Main Menu—Information Menu—Operation....1491
Main Menu—Information Menu—Maintenance....1493
Main Menu—Information Menu—Troubleshooting....1495
Main Menu—Information Menu—Monitoring....1496
Section 2-3: Operation—Operating the Machine....1497
Before Starting Work....1498
Inspect Machine Daily Before Starting....1499
Battery Disconnect Switch....1501
Starting Engine....1831
Cold Weather Start Aid....1504
Cold Weather Warm-Up....1505
Travel Pedals and Levers....1508
Control Lever Pattern Operation....1510
Operating in Water and Mud....1512
Driving Up a Steep or Slippery Slope....1513
Lifting....1515
Recovering the Machine....1517
Lower Boom With Engine Stopped....1519
Parking the Machine....1521
Lifting the Machine....1523
Locking the Hydraulic Coupler to the Attachment—If Equipped....1525
Unlocking the Hydraulic Coupler From the Attachment—If Equipped....1528
Section 3-1: Maintenance—Machine....1530
Required Emission-Related Information....1531
Diesel Fuel....1532
Lubricity of Diesel Fuel....1534
Handling and Storing Diesel Fuel....1535
Biodiesel Fuel....1536
Testing Diesel Fuel....1537
Supplemental Diesel Fuel Additives....1538
Fuel Filters....1539
Minimizing the Effect of Cold Weather on Diesel Engines....1540
Alternative and Synthetic Lubricants....1542
Mixing of Lubricants....1543
Lubricant Storage....1544
Diesel Engine Break-In™ Oil....1545
Diesel Engine Oil — Tier 3 and Stage IIIA....1546
Engine Oil and Filter Service Intervals—Tier 3 and Stage III Engines....1548
Diesel Engine Oil Service Interval for Operation at High Altitude....1550
Oil Filters....1551
Hydraulic Oil....1552
Swing Gear Case and Travel Gear Case Oils....1554
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease....1555
Diesel Engine Coolant (engine without wet sleeve cylinder liners)....1557
Water Quality for Mixing with Coolant Concentrate....1559
Operating in Warm Temperature Climates....1560
Testing Coolant Freeze Point....1561
Disposing of Coolant....1563
Section 3-2: Maintenance—Periodic Maintenance....1564
Service Machine at Specified Intervals....1565
Check the Hour Meter Regularly....1566
Prepare Machine for Maintenance....1567
Open Engine Cover for Service....1569
Open Access Doors for Service....1570
Fuel Tank....1571
Hydraulic Breaker and Crusher Attachments....1572
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....1573
Service Intervals....1574
Required Parts....1576
Section 3-3: Maintenance—As Required....1578
Remove and Clean Fuel Tank Inlet Screen....1579
Clean Rear Camera Lens....1580
Check Windshield Washer Fluid Level....1581
Section 3-4: Maintenance—Every 10 Hours or Daily....1582
Drain Water and Sediment From Fuel Tank Sump....1583
Drain Primary Fuel Filters and Water Separators....1585
Drain Primary Water Separators....1587
Check Engine Coolant Level....1589
Check Engine Oil Level....1592
Check Hydraulic Tank Oil Level....1595
Lubricate Hydraulic Coupler—If Equipped....1598
Section 3-5: Maintenance—Initial Service—50 Hours....1599
Check and Adjust Drive Belt Tension....1612
Section 3-6: Maintenance—Every 50 Hours or Weekly....1602
Check and Adjust Track Sag....1603
Lubricate Front End Pin Joints....1606
Lubricate Working Tool Pivots and Links....1763
Section 3-7: Maintenance—Every 100 Hours....1609
Inspect and Re-Torque Track Hardware....1610
Check and Adjust Drive Belt Tension....1612
Section 3-8: Maintenance—Every 250 Hours....1614
Check Battery Electrolyte Level and Terminals....1615
Check Swing Gear Case Oil Level....1618
Check Travel Gear Case Oil Level....1620
Check and Adjust Air Conditioner V-Belt....1621
Drain Water and Sediment From Hydraulic Tank Sump....1623
Clean Cab Fresh Air and Cab Recirculating Air Filters....1625
Take Engine Oil Sample....1628
Section 3-9: Maintenance—Every 500 Hours....1629
Drain and Refill Engine Oil and Replace Filters....1630
Check Air Intake Hoses....1632
Clean Radiator Air Inlet Screens....1633
Replace Primary Fuel Filter and Water Separators....1634
Replace Final Fuel Filters....1636
Lubricate Swing Bearing....1638
Lubricate Swing Bearing Gear....1639
Take Fluid Samples....1641
Section 3-10: Maintenance—Every 1000 Hours....1642
Drain and Refill Swing Gear Case Oil....1643
Replace Air Cleaner Elements....1645
Replace Air Cleaner Dust Unloader Valve....1647
Check Coolant Condition....1648
Replace Pump Case Drain Filter....1650
Replace Pilot Oil Filter....1653
Replace Hydraulic Tank Oil Filter....1655
Section 3-11: Maintenance—Every 2000 Hours....1658
Drain and Refill Travel Gear Case Oil....1659
Replace Primary Water Separators....1661
Section 3-12: Maintenance—Every 4000 Hours....1663
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen....1664
Replace Hydraulic Tank Vent Cap Filter....1668
Drain Cooling System....1671
Cooling System Fill and Deaeration Procedure....1674
Section 4-1: Miscellaneous—Machine....1676
Bleed Fuel System....1677
Bleed Air From Hydraulic System....1839
Bleed Coolant System....1680
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler....1681
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump....1683
Do Not Service Control Valves, Cylinders, Pumps, or Motors....1684
Precautions for Alternator and Regulator....1685
Handling, Checking, and Servicing Batteries Carefully....1686
Using Battery Charger....1689
Using Booster Batteries—24-Volt System....1691
Replacing Batteries....1692
Welding on Machine....1694
Keep Electronic Control Unit Connectors Clean....1695
Clean the Machine Regularly....1696
Adding 12-Volt Accessories....1697
JDLink™ Machine Monitoring System (MMS)—If Equipped....1698
Keep ROPS Installed Properly....1699
Replacing Fuses....1700
Replacing Bucket Teeth....1703
Replacing Bucket Tooth Tip—Heavy-Duty Bucket....1705
Replacing Bucket Teeth—TK Series....1707
Bucket Remove and Install....1708
Track Sag General Information....1717
Check Track Shoe Hardware....1718
Hardware Torque Specifications....1719
Unified Inch Bolt and Screw Torque Values....1720
Metric Bolt and Screw Torque Values....1722
Section 4-2: Miscellaneous—Transporting....1724
Transporting the Machine by Trailer....1725
Types of Packings for Transportation....1727
Packing Dimensions and Weights for Transportation....1728
Section 4-3: Miscellaneous—Machine Assembly....1735
Precautions for Assembling....1736
Precautions for Lifting Work....1737
Precautions for Operating Machine....1738
Avoid High-Pressure Fluids....1739
Installation Sequence....1740
Installing Boom Cylinders....1741
Installing Boom....1746
Connecting Hoses Between Boom and Machine....1749
Connecting Boom Cylinder Rod....1752
Installing Arm....1754
Connecting Arm Cylinder Rod....1756
Connecting Bucket Cylinder Hoses....1759
Installing Bucket....1761
Lubricate Working Tool Pivots and Links....1763
Checking Hydraulic Oil Level....1764
Installing Counterweight (Without Hydraulic Removal Option)....1765
Section 4-4: Miscellaneous—Operational Checkout....1768
Operational Checkout....1768
Section 4-5: Miscellaneous—Troubleshooting....1829
Troubleshooting Procedure....1830
Engine....1831
Electrical System....1835
Hydraulic System....1839
Section 4-6: Miscellaneous—Storage....1842
Prepare Machine for Storage....1843
Monthly Storage Procedure....1845
Section 4-7: Miscellaneous—Machine Numbers....1847
Record Product Identification Number (PIN)....1848
Record Engine Serial Number....1849
Record Travel Motor Serial Numbers....1850
Record Swing Motor Serial Numbers....1851
Record Hydraulic Pump Serial Numbers....1852
Record Hydraulic Coupler Serial Number—If Equipped....1853
Keep Proof of Ownership....1854
Keep Machines Secure....1855
Section 4-8: Miscellaneous—Specifications....1856
Engine Specifications....1857
Drain and Refill Capacities....1858
Machine Specifications....1859
Working Ranges....1861
Lift Capacity—ME-Arm: 2.9 m (9 ft 6 in); ME-Boom: 6.3 m (20 ft 8 in); Bucket: 2.5 m³ (3.3 yd³); Shoe: 600 mm (24 in)....1863
John Deere 470GLC Excavator Operator's Manual (OMT293261, OMT377205x19, OMT385302x19)
