John Deere E210 and E210LC Excavator Operator's Manual (OMT358611X19)
Complete Operator's Manual for John Deere E210 and E210LC Excavator, with all the technical information to maintain and operate.
OMT358611X19 - John Deere E210 and E210LC Excavator Operator's Manual.pdf
omt358611x59 - Экскаваторы E210 и E210LC.pdf
omt358611x14 - E210 和 E210LC 挖掘机.pdf
PRODUCT DETAILS:
Total Pages: 522 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English Chinese Russian
TABLE OF CONTENTS....1
Section 1-1: Safety—Safety and Operator Conveniences....38
Safety and Operator Convenience Features....39
Section 1-2: Safety—General Precautions....41
Information for Eurasian Economic Union Technical Regulations Compliance....42
Recognize Safety Information....44
Follow Safety Instructions....45
Operate Only If Qualified....46
Wear Protective Equipment....47
Avoid Unauthorized Machine Modifications....48
Inspect Machine....49
Stay Clear of Moving Parts....50
Avoid High-Pressure Fluids....51
Avoid High-Pressure Oils....52
Work In Ventilated Area....53
Avoid Static Electricity Risk When Refueling....54
High Debris Applications....56
In Case of Machine Fire....57
Prevent Fires....58
Clean Debris from Machine....59
Prevent Battery Explosions....60
Handle Chemical Products Safely....61
Handle Starting Fluid Safely....62
Decommissioning — Proper Recycling and Disposal of Fluids and Components....63
Prepare for Emergencies....64
Add Cab Guarding for Special Uses....65
Section 1-3: Safety—Operating Precautions....66
Use Steps and Handholds Correctly....67
Start Only From Operator's Seat....68
Use and Maintain Seat Belt....69
Prevent Unintended Machine Movement....70
Avoid Work Site Hazards....71
Keep Riders Off Machine....73
Avoid Backover Accidents....74
Avoid Machine Tip Over....75
Use Special Care When Operating....77
Avoid Power Lines....78
Inspect and Maintain ROPS....79
Keep the Operator Protective Structure (OPS) in Place....80
Operating on Slopes....81
Use Special Care When Lifting Objects....82
Travel Safely....83
Prevent Acid Burns....84
Add and Operate Attachments Safely....86
Do Not Lift Objects....87
Section 1-4: Safety—Maintenance Precautions....88
Park and Prepare for Service Safely....89
Service Cooling System Safely....90
Service Machines Safely....91
Use Proper Lifting Equipment....92
Remove Paint Before Welding or Heating....93
Make Welding Repairs Safely....94
Drive Metal Pins Safely....95
Section 1-5: Safety—Safety Signs....97
Safety Signs....97
Section 2-1: Operation—Operator’s Station....113
Pedals, Levers, and Panels....114
Engine Speed Dial....115
Sealed Switch Module (SSM)....116
Sealed Switch Module (SSM) Functions....117
Left Control Lever....122
Right Control Lever....123
Pilot Shutoff Lever....124
Opening Upper Front (Secondary Exit) Window....125
Tertiary Exit Tool....126
Removing and Storing Lower Front Window....127
Opening Cab Door Window....128
Unfolding and Folding Sunshade....129
Opening and Closing the Roof Hatch....130
Fire Extinguisher Mounting Location....131
Cab Dome Light....133
Adjusting the Mechanical Suspension Seat....134
Adjusting the Air Suspension Seat—If Equipped....136
Seat Heater—If Equipped....138
Adjusting Armrest Height....139
Operating the Radio....140
Cab Heater and Air Conditioner....142
Section 2-2: Operation—Operating the Machine....145
Before Starting Work....146
Operator's Daily Machine Check Before Starting....147
Battery Disconnect Switch....148
Engine Break-In Period....149
Starting the Engine....477
Operating Fuel Fired Coolant Heater—If Equipped....153
Cold Weather Warmup....159
Control Lever Operation....161
Operating in Water and Mud....162
Travel Pedals and Levers....163
Parking the Machine....165
Loading and Unloading for Transport....168
Towing Procedure....172
Lifting....174
Controlled Load Lowering Device (CLLD)—If Equipped....175
Lowering Boom—Hydraulic System or Engine Malfunction....176
Lowering Boom Without Electrical Power....178
Hydraulic Circuit Pressure Release....180
Installing Attachments....186
Section 2-3: Operation—Monitor Operation....188
Primary Display Unit (PDU)....190
Monitor Functions....191
Monitor—Normal Display....193
Monitor—Indicators....195
Main Menu....197
Main Menu—Operation....198
Main Menu—Operation—Stop Watch....199
Main Menu—Operation—Job Timer....200
Main Menu—Diagnostics....201
Main Menu—Diagnostics—Codes....202
Main Menu—Diagnostics—Codes—Active and Stored Codes....203
Main Menu—Diagnostics—Machine Information....204
Main Menu—Diagnostics—Machine Information—Machine Readings....205
Main Menu—Diagnostics—Machine Information—Engine Readings....206
Main Menu—Diagnostics—Machine Information—JDLink Readings....207
Main Menu—Diagnostics—Controller ID....208
Main Menu—Diagnostics—Controller ID—ECU—Engine Control Unit....209
Main Menu—Diagnostics—Controller ID—VCU—Vehicle Control Unit....210
Main Menu—Diagnostics—Controller ID—PDU—Primary Display Unit....211
Main Menu—Diagnostics—Controller ID—JDLink....212
Main Menu—Diagnostics—Controller ID—SSM—Sealed Switch Module....213
Main Menu—Diagnostics—Controller ID—ATC—Automatic Temp Control....214
Main Menu—Diagnostics—Machine ID....215
Main Menu—Diagnostics—Machine ID—Machine VIN....216
Main Menu—Diagnostics—Machine ID—Model....217
Main Menu—Diagnostics—Machine ID—Machine Hours....218
Main Menu—Diagnostics—Software Delivery....219
Main Menu—Diagnostics—Software Delivery—Software Deliver—Not Enabled....220
Main Menu—Diagnostics—Software Delivery—Software Deliver—Software Update....221
Main Menu—Diagnostics—Switch Module....224
Main Menu—Diagnostics—Switch Module—Sealed Switch Module....225
Main Menu—Setup....226
Main Menu—Setup—Monitor....227
Main Menu—Setup—Monitor—Time....228
Main Menu—Setup—Monitor—Language....229
Main Menu—Setup—Monitor—Adjust Brightness....230
Main Menu—Setup—Monitor—Adjust Contrast....231
Main Menu—Setup—Antitheft/Security....232
Main Menu—Setup—Antitheft/Security—Enter Owner Pin Access....233
Main Menu—Setup—Antitheft/Security—Security....234
Main Menu—Setup—Antitheft/Security—Change Owner Pin....235
Main Menu—Setup—Antitheft/Security—Manage Operator Pin....236
Main Menu—Setup—Antitheft/Security—Manage Transport Pin....237
Main Menu—Setup—Antitheft/Security—Operator Logout....238
Main Menu—Setup—Machine Preferences....239
Main Menu—Setup—Machine Preferences—Turbo Cooldown....240
Main Menu—Setup—Machine Preferences—Hammer Move....241
Main Menu—Setup—Machine Preferences—Hammer Flow Settings....242
Main Menu—Setup—Machine Preferences—Camera Mode....243
Main Menu—Setup—Machine Preferences—Auto Idle Engagement Time....244
Main Menu—Setup—Machine Preferences—Auto Boost....245
Main Menu—Setup—Machine Configuration....246
Main Menu—Setup—Machine Configuration—Machine VIN....247
Section 3-1: Maintenance—Machine....248
Alternative and Synthetic Lubricants....249
Hydraulic Oil....250
Swing Gear Case Oil....252
Track Drive Gear Case Oil....253
Grease with Molybdenum Disulfide....254
Diesel Fuel....255
Lubricity of Diesel Fuel....257
Handling and Storing Diesel Fuel....258
Biodiesel Fuel....259
Testing Diesel Fuel....261
Supplemental Diesel Fuel Additives....262
Minimizing the Effect of Cold Weather on Diesel Engines....263
Heavy Duty Diesel Engine Coolant....265
Drain Intervals for Diesel Engine Coolant....267
John Deere COOL-GARD™ II Coolant Extender....268
Supplemental Coolant Additives....269
Operating in Warm Temperature Climates....270
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender....271
Testing Diesel Engine Coolant....273
Diesel Engine Break-In™ Oil....274
Diesel Engine Oil....275
Diesel Engine Oil — Tier 3 and Stage IIIA....277
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines....279
Engine Oil and Filter Service Intervals—Tier 3 and Stage III Engines....281
Diesel Engine Oil and Filter Service Interval for Operation at High Altitude—Stage III Engines....283
Section 3-2: Maintenance—Periodic Maintenance....284
Service Machine at Specified Intervals....285
Check the Hour Meter Regularly....286
Prepare Machine for Maintenance....287
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....288
Hydraulic Hammer Attachment....289
Service Intervals....291
Required Parts....293
Maintenance Legend....295
Section 3-3: Maintenance—As Required....297
Check and Adjust Track Tension....298
Inspect Bucket Joint O-Ring....301
Inspect or Replace Cab Fresh Air and Recirculating Air Filters....353
Drain Primary Fuel Filter and Water Separator....303
Drain Secondary Fuel Filter and Water Separator....304
Drain Final Fuel Filter....305
Lubricate Cab Door Hinges....306
Section 3-4: Maintenance—Every 10 Hours or Daily....307
Check Engine Oil Level....308
Check Hydraulic Tank Oil Level....310
Lubricate Boom, Arm, Bucket, and Cylinders....312
Lubricate Boom Cylinder Base Ends....314
Check Engine Coolant Level....315
Section 3-5: Maintenance—Every 50 Hours....317
Check and Clean Air Filter Dust Unloader Valve....318
Lubricate Swing Bearing....319
Section 3-6: Maintenance—Initial Service—250 Hours....320
Drain and Refill Engine Break-In Oil and Replace Engine Oil Filter (S.N. —400203)....321
Replace Primary Fuel Filter and Water Separator (S.N. —400203)....324
Replace Secondary Fuel Filter and Water Separator (S.N. —400203)....326
Replace Final Fuel Filter (S.N. —400203)....328
Section 3-7: Maintenance—Every 250 Hours....330
Take Engine Oil Sample....331
Section 3-8: Maintenance—Initial Service—500 Hours....332
Drain and Refill Engine Break-In Plus Oil and Replace Engine Oil Filter (S.N. 400204—)....333
Replace Primary Fuel Filter and Water Separator (S.N. 400204—)....334
Replace Secondary Fuel Filter and Water Separator (S.N. 400204—)....335
Replace Final Fuel Filter (S.N. 400204—)....336
Section 3-9: Maintenance—Every 500 Hours....337
Drain and Refill Engine Oil and Replace Engine Oil Filter....338
Drain Water and Sediment from Fuel Tank Sump....339
Replace Primary Fuel Filter and Water Separator....341
Replace Secondary Fuel Filter and Water Separator....342
Replace Final Fuel Filter....343
Check Swing Gear Pinion Grease Level....344
Check Swing Gear Case Oil Level....345
Check Track Drive Gear Case Oil Level....346
Take Fluid Samples....347
Section 3-10: Maintenance—Every 1000 Hours....348
Drain and Refill Swing Gear Case Oil....349
Drain and Refill Track Drive Gear Case Oil....351
Replace Cab Fresh Air and Recirculating Air Filters....353
Replace Engine Air Filters and Dust Unloader Valve....354
Lubricate Swing Gear Case Bearing....356
Check Swing Bearing Bolts....357
Section 3-11: Maintenance—Every 2000 Hours....358
Drain and Refill Hydraulic Oil....359
Replace Hydraulic Tank Breather Filter....363
Clean Hydraulic Tank Suction Strainer....366
Replace Hydraulic Oil Return Filter....368
Replace Hydraulic Pilot Oil Filter—If Equipped....370
Clean Case Drain Screen Fittings....372
Check Engine Coolant....373
Inspect Belt....375
Adjust Engine Valve Clearance....376
Section 3-12: Maintenance—Every 4000 Hours....377
Drain and Refill Hydraulic Oil—John Deere Hydrau-Gard™ 46 Plus Oil Only....378
Section 3-13: Maintenance—Every 6000 Hours....379
Drain and Refill Engine Coolant....380
Section 4-1: Miscellaneous—Machine....383
Welding On Machine....385
Welding Near Electronic Control Units....386
Keep Electronic Control Unit Connectors Clean....387
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump....388
Do Not Service Control Valves, Cylinders, Pumps, or Motors....389
Precautions for Alternator and Regulator....390
Handling Batteries Safely....391
Using Battery Charger....392
Using Booster Batteries—24-Volt System....394
Check, Clean, and Tighten Battery Terminals....395
Replacing Batteries....397
Removing and Installing Batteries....398
Replacing Fuses....400
Accessory Outlets....403
Clean Cooling Package....404
Clean Cooling Package Screen—If Equipped....406
Bleed Fuel System....408
Fuel Refill Pump Operation....409
Check Air Intake Hoses....410
Clean the Crankcase Vent Tube....411
Clean the Machine Regularly....413
Removing the Bucket....414
Adjust Bucket Pivot End Play....417
Replacing Bucket Teeth....421
Replacing Bucket Side Cutters....423
Track Sag General Information....424
JDLink™ Machine Monitoring System (MMS)—If Equipped....425
Check Polycarbonate Roof Hatch—If Equipped....426
Check Track Shoe Hardware....427
Clean Fuel Filler Neck Strainer (As Needed)....428
Check Bolt-Nut Torque....429
Hardware Torque Specifications....430
Unified Inch Bolt and Screw Torque Values....431
Metric Bolt and Screw Torque Values....433
Section 4-2: Miscellaneous—Operational Checkout....435
Operational Checkout Procedure....436
Section 4-3: Miscellaneous—Troubleshooting....475
Troubleshooting Procedure....476
Engine....477
Hydraulic System....481
Electrical System....483
Section 4-4: Miscellaneous—Storage....487
Prepare Machine for Storage....488
Preparing Machine after Storage....490
Section 4-5: Miscellaneous—Machine Numbers....492
Record Product Identification Number (PIN)....493
Record Engine Serial Number....494
Record Travel Motor Serial Numbers....495
Record Swing Motor Serial Number....496
Hydraulic Pump Serial Number....497
Keep Proof of Ownership....498
Keep Machines Secure....499
Section 4-6: Miscellaneous—Specifications....500
Engine Specifications....501
Drain and Refill Capacities....502
Machine Specifications....503
Working Ranges....506
Lift Capacity....508
Eurasian Economic Union....509
Machine Design Life....510
John Deere E210 and E210LC Excavator Operator's Manual (OMT358611X19)