John Deere 160LC Excavator Operator's Manual (OMT185690)
Complete service Operator's Manual for John Deere 160LC Excavator, with all the technical information to maintain and operate.
OMT185690 - John Deere 160LC Excavator Operator's Manual.pdf
OMT185694 - John Deere Excavadora 160LC.pdf
OMT185693 - John Deere Excavateur 160LC.pdf
PRODUCT DETAILS:
Total Pages: 478 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English Spanish French
TABLE OF CONTENTS...1
Section 05OM: Safety...16
John Deere Excavator Safety Features...18
Recognize Safety Information...19
Understand Signal Words...20
Follow Safety Instructions...21
Avoid Injury From: Loading Machine on a Trailer, fastening Machine to Trailer, Unloading Machine from Trailer ---------------------------------- Always Use Caution when Loading and Unloading Machines on a Trailer ---------------------------------- Always Know and Follow the Recommended Procedures for the Machine, Because all Machines are Not Loaded, fastened, and Unloaded the Same Way ---------------------------------- Always Keep Bystanders Clear of the Area...22
Avoid Injury from Backover Accidents ---------------------------------- Before Moving Machine, be Sure All Persons are Clear of Area ---------------------------------- Always be Alert for Bystanders Moving into the Work Area. Use Horn or Other Signal to Warn Bystanders Before Moving Machine ---------------------------------- When using a Signal Person, Keep Person in View at all Times, be sure Signal Person is Clear Before Backing Up...24
Avoid Injury from Rollaway Accidents -------------------------------- To Prevent Rollaway, Always Make Sure Machine is Properly Secured Before Leaving Operator’s Seat -------------------------------- Death or Serious Injury may Result if You Attempt to Mount or Stop a Moving Machine...25
Inspect Machine...26
Use Handholds and Steps...27
Use Seat Belt...127
Maintain Seat Belt...127
Move and Operate Machine Safely...33
Operate Only from Operator’s Seat...31
Secondary Exits...32
Operate Machine Safely...33
Dig with Caution...34
Operate with Caution...35
Avoid Tipping...36
Avoid Power Lines...37
Drive Machine Safely...38
Beware of Exhaust Fumes...39
Park Machine Safely...40
Keep Riders off Machine...41
Operate Attachment Safely...42
Handle Fluids Safely-Avoid Fires...43
Prepare for Emergencies...44
Handle Starting Fluid Safely...45
Clean Trash from Machine...46
Protect Against Flying Debris...47
Wear Protective Clothing...48
Protect Against Noise...49
Handle Chemical Products Safely...50
Warn Others of Service Work...51
Stay Clear of Moving Parts...52
Support Machine Properly...53
Service Cooling System Safely...54
Practice Safe Maintenance...55
Remove Paint Before Welding or Heating...57
Avoid Heating Near Pressurized Fluid Lines...58
Avoid High-Pressure Fluids...59
Prevent Battery Explosions...60
Clean the Machine Regularly...61
Store Attachments Safely...62
Dispose of Waste Properly...63
Section 06OM: Safety Signs...65
Safety Signs...65
Section 10OM: Operator’s Station...72
Pedals, Levers, and Panels...74
Right Front Panel and Right Console Panel...75
Monitor Panel...77
Engine Coolant Temperature Gauge...78
Warm-Up Indicator...79
Fuel Gauge...80
H/P (High Power) Mode Indicator...81
E (Economy) Mode Indicator...82
Auto-Idle Indicator...83
Hydraulic Oil Level Indicator...84
Fuel Level Indicator...85
Air Filter Restriction Indicator...86
Engine Coolant Temperature Indicator...87
Engine Oil Pressure Indicator...88
Alternator Voltage Indicator...89
Engine Oil Level Indicator...90
Engine Coolant Level Indicator...91
Switch Panel...92
Buzzer and Buzzer Stop Switch...93
Wiper Switch...95
Washer Switch...96
Operating Lights Switch...97
Cab Light...98
Key Switch...99
Engine RPM Dial...100
Horn Switch...101
Hour Meter...102
Heater...103
Control Panel Levers and Switches...104
Defroster Operation...111
Cab Heater and Air Conditioner-If Equipped...106
Control Panel Switches...107
Cab Heater Operation...109
Air Conditioner Operation...110
Defroster Operation...111
Front Console...112
Operating the AM/FM Radio...113
Setting the Clock...114
Cab Door Release Lever...115
Secondary Exit Tool...116
Opening Upper Front (Secondary Exit) Window...117
Closing Upper Front Window...119
Removing and Storing the Lower Front Window...121
Opening Side Windows...123
Opening and Closing the Roof Exit Cover...124
Adjusting the Seat...125
Adjusting the Armrest...126
Seat Belt...127
Operator’s Manual Compartment...128
Section 20OM: Pre-Start Inspection...129
Inspect Machine Daily Before Starting...130
Section 25OM: Operating the Engine...404
Check Instruments Before Starting...133
Level Check...134
Starting the Engine...404
Using Booster Batteries-24 Volt System...136
Check Instruments After Starting...138
Warming the Machine...139
Cold Weather Warm-Up...140
Stopping the Engine...404
Section 30OM: Driving the Machine...143
Steering the Machine Using Pedals...144
Steering the Machine Using Levers...147
Removing Propel Levers...150
Propel Speed Switch...151
Travel Alarm and Travel Alarm Cancel Switch...152
Parking the Machine...153
Parking Machine During Freezing Weather...154
Lock All Compartments...155
Section 35OM: Operating the Machine...156
ISO/SAE Excavator Control Pattern...157
Control Lever Pattern Conversion...159
Deere Backhoe Control Pattern...161
Pilot Control Shut-Off Lever...163
Auto-Idle Switch...164
Mode Selection Switch...166
E (Economy) Mode...167
H/P (High Power) Mode...168
Standard Mode...170
Operating Tips...171
Driving Machine...172
Driving on Slopes...173
Driving Down a Slope...174
Driving Up a Slope...175
Driving Up a Steep or Slippery Slope-Boom on Uphill End of Machine...176
Driving Up a Steep or Slippery Slope-Boom on Downhill End of Machine...177
Moving Machine off an Embankment...178
Leveling Machine...180
Using Bucket...181
Planning Spoil Piles...184
Trenching...185
Backfilling...187
Truck Loading...188
Operating in Water and Mud...189
Clean Track Frame Area...190
Lifting...191
Hydraulic Breaker and Crusher Attachments...193
Lower Boom with Engine Stopped...194
Section 40OM: Transporting...198
Loading Machine on a Trailer...199
Fasten Machine to Trailer...200
Unloading Machine from Trailer...201
Towing Machine...203
Lifting the Machine...204
Section 45OM: Fuels and Lubricants...205
Diesel Fuel...206
Lubricity of Diesel Fuels...207
Low Sulfur Diesel Fuel Conditioner...208
Diesel Fuel Storage...209
Fuel Tank...210
Do Not Use Galvanized Containers...211
Diesel Engine Oil...212
Hydraulic Oil...213
Swing Gearbox and Propel Gearbox Oils...215
Track Roller, Front Idler, and Carrier Roller Oil...216
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease...217
Oil Filters...218
Lubricant Storage...219
Alternative and Synthetic Lubricants...220
Mixing of Lubricants...221
Section 50OM: Periodic Maintenance...222
Service Your Machine at Specified Intervals...223
Check the Hour Meter Regularly...224
Use Correct Fuels and Lubricants...225
Prepare Machine for Maintenance...226
Open Access Doors for Service...227
Open Hood for Service...228
Maintenance and Repair Record Keeping System...460
OILSCAN Plus, OILSCAN Plus is a registered trademark of Deere & Company CoolScan Plus CoolScan Plus is a registered trademark of Deere & Company and 3-Way Coolant Test Kit...222
Maintenance and Repair Record Keeping System...460
Section 55OM: Maintenance-As Required...234
Clean Fuel Tank Inlet Screen...235
Drain Fuel Tank Sump...236
Clean Radiator Air Inlet Screen...237
Drain Water Separator...238
Clean Air Cleaner Dust Unloader Valve...239
Check Track Sag...240
Adjusting Track Sag...242
Windshield Washer Fluid Level...244
Section 60OM: Maintenance-Every 10 Hours or Daily...245
Check Engine Oil Level...246
Check Recovery Tank Coolant Level...248
Check Hydraulic Oil Level...250
Section 65OM: Maintenance-Every 50 Hours...254
Grease Working Tool Pivots...255
Section 75OM: Maintenance-Every 250 Hours...257
Check Swing Gearbox Oil Level...258
Drain Hydraulic Tank Sump...259
Change Engine Oil and Replace Filter...260
Check Radiator Coolant Level...262
Battery Filling Precautions...263
Checking Electrolyte Level...265
Check Propel Gearbox Oil Level...267
Clean Dusty Primary Element...269
Inspect Element...270
Section 80OM: Maintenance-Every 500 Hours...271
Grease Swing Bearing...272
Grease Swing Bearing Gear...274
Replace Final Fuel Filter...276
Replace Primary Fuel Filter (Water Separator)...277
Check Air Intake Hoses...279
Replace Hydraulic Oil Filter...280
Check Coolant In Radiator...283
Section 85OM: Maintenance-Every 1000 Hours...285
Change Swing Gearbox Oil...286
Change Pilot Control Oil Filter...287
Change Air Cleaner Elements...289
Inspect Fan Belt...290
Replace Air Cleaner Dust Valve...291
Section 86OM: Maintenance-Every 2000 Hours...292
Change Hydraulic Tank Oil...293
Drain Cooling System...298
Diesel Engine Coolant...300
Cooling System Fill and Deaeration...301
Change Propel Gearbox Oil...302
Clean the Engine Crankcase Ventilation Tube...304
Check and Adjust Engine Valve Lash (Clearance)...305
Firing Order 4-Cylinder Engine...404
Check Engine Speeds...308
Engine Control Motor and Sensor Adjustment...309
Engine Speed Learning Procedure...310
Section 90OM: Maintenance...312
Do Not Service Injection Nozzles...313
Do Not Adjust Injection Pump...314
Bleeding the Fuel System...315
Precautions for Alternator and Regulator...316
Service Batteries Carefully...317
Checking Electrolyte Specific Gravity...319
Using Battery Charger...321
Replacing Batteries...322
Removing Batteries...323
Welding on Machine...324
Adding 12-Volt Accessories...325
Replacing Fuses...326
Fuse (Blade-Type) Color Codes...327
Checking Travel Alarm System...328
Replacing Bucket Teeth...329
Replacing Bucket Tooth Tip-Heavy-Duty Bucket...331
Adjusting Bucket Linkage...333
Removing the Bucket...335
Do Not Service Control Valves, Cylinders, Pumps or Motors...336
Track Sag General Information...337
Hardware Torque Specifications...338
Check Track Shoe Torque...339
Unified Inch Bolt and Cap Screw Torque Values...340
Metric Bolt and Cap Screw Torque Values...342
Additional Metric Cap Screw Torque Values...344
Check Oil Lines And Fittings...346
Service Recommendations for O-Ring Boss Fittings...347
Service Recommendations for Flat Face O-Ring Seal Fittings...349
Service Recommendations for 37° Flare and 30° Cone Seat Connectors...351
Service Recommendations For Flared Connections-Straight or Tapered Threads...353
Service Recommendations For Inch Series Four Bolt Flange Fittings...355
Service Recommendations for Metric Series Four Bolt Flange Fitting...357
Section 95OM: Operational Checkout...360
Operational Checkout...360
Section 100OM: Troubleshooting...402
Using Troubleshooting Charts...403
Engine...404
Electrical System...411
Hydraulic System...418
Section 105OM: Storage...424
Prepare Machine for Storage...425
Monthly Storage Procedure...427
Section 110OM: Machine Numbers...430
Record Product Identification Number (PIN)...431
Record Engine Serial Number...432
Record Propel Motor Serial Numbers...433
Record Swing Motor Serial Number...434
Record Hydraulic Pump Serial Number...435
Section 115OM: Specifications...436
160 Excavator...436
Working Ranges...439
Engine Specifications...441
Drain and Refill Capacities...442
Lift Capacity-KG (LB)...449
Lift Capacity-KG (LB)...449
Lift Capacity-KG (LB)...449
Lift Capacity-KG (LB)...449
Section 120OM: Crime Prevention Tips...451
Help Prevent Crime...452
Record Identification Numbers...453
Keep Proof of Ownership...454
Park Indoors Out of Sight...455
When Parking Outdoors...456
Reduce Vandalism...457
Report Thefts Immediately...458
Section CLISOM: Checklists...459
Maintenance and Repair Record Keeping System...460
Section SLITOM: John Deere Service Literature Available...463
Technical Information...464
Section IBCOM: John Deere Service Keeps You On The Job...466
AT YOUR SERVICE WHEN YOU NEED IT...467
John Deere 160LC Excavator Operator's Manual (OMT185690)
