John Deere 160GLC and 180GLC Excavator Operator's Manual (OMT364032X19)
Complete Operator's Manual in (English Spanish French) for John Deere 160GLC and 180GLC Excavator, with all the technical information to maintain & operate your Excavator like professional mechanics.
OMT364032X19 - John Deere 160GLC and 180GLC Excavator Operator's Manual.pdf
OMT364032X63 - John Deere Excavadoras 160GLC y 180GLC.pdf
OMT364032X28 - John Deere Excavatrices 160GLC et 180GLC.pdf
Covered models: 180GLC (PIN: 1FF180GX__F020331-) and 160GLC
PRODUCT DETAILS:
Total Pages: 651 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English Spanish French
TABLE OF CONTENTS...1
Section 1-1: Safety—Safety and Operator Conveniences...47
Safety and Operator Convenience Features...48
Section 1-2: Safety—General Precautions...50
Recognize Safety Information...51
Follow Safety Instructions...52
Operate Only If Qualified...53
Wear Protective Equipment...54
Protect Against Noise...55
Avoid Unauthorized Machine Modifications...56
Control Pattern...57
Control Pattern Selector—If Equipped...58
Add Cab Guarding for Special Uses...59
Inspect Machine...60
Stay Clear of Moving Parts...61
Avoid High-Pressure Fluids...62
Avoid High-Pressure Oils...63
Work In Ventilated Area...64
Avoid Static Electricity Risk When Refueling...65
High Debris Applications...67
Prevent Fires...68
In Case of Machine Fire...69
Prevent Battery Explosions...70
Handle Chemical Products Safely...71
Handle Starting Fluid Safely...72
Decommissioning — Proper Recycling and Disposal of Fluids and Components...73
Exhaust Filter Ash Handling and Disposal...74
Prepare for Emergencies...75
Clean Debris from Machine...76
Section 1-3: Safety—Operating Precautions...77
Use Steps and Handholds Correctly...78
Start Only From Operator's Seat...79
Use and Maintain Seat Belt...80
Heated and Ventilated Operator’s Seat...81
Prevent Unintended Machine Movement...82
Avoid Work Site Hazards...83
Keep Riders Off Machine...85
Avoid Backover Accidents...86
Inspect and Maintain ROPS...87
Avoid Machine Tip Over and Machine Damage...88
Use Special Care When Lifting Objects...90
Use Care When Swinging Machine...91
Operate Boom With Care...92
Avoid Power Lines...93
Travel Safely...94
Prevent Acid Burns...95
Add and Operate Attachments Safely...97
Section 1-4: Safety—Maintenance Precautions...98
Park and Prepare for Service Safely...99
Service Machines Safely...100
Service Cooling System Safely...101
Remove Paint Before Welding or Heating...102
Make Welding Repairs Safely...103
Drive Metal Pins Safely...104
Use Proper Lifting Equipment...105
Clean Exhaust Filter Safely...106
Section 1-5: Safety—Safety Signs and Other Instructions...110
Safety Signs and Other Instructions...110
Safety Signs Installed on Hydraulic Coupler—If Equipped...120
Section 2-1: Operation—Operator’s Station...121
Pedals, Levers, and Panels...123
Switch Panel...125
Switch Panel Functions...126
Rear Left Panel...128
Horn...129
Power Boost Button...130
Pilot Shutoff Lever...131
Left Console...132
Travel Alarm and Travel Alarm Cancel Switch...133
Seat Heater Switch—If Equipped...134
Seat Heating and Cooling Switch—If Equipped...135
Reversing Fan Switch—If Equipped...136
Rear Light Switch—If Equipped...137
Right Console...138
Exhaust Filter Parked Cleaning Switch...139
Right Enable Switch—If Equipped...141
Service ADVISOR™ Remote (SAR) Switch...142
Auxiliary Function Enable Switch—If Equipped...143
USB Charge Port—If Equipped...144
Cab Heater and Air Conditioner...146
Selecting Display Between Celsius and Fahrenheit...149
Operating the AM/FM Radio...150
Fire Extinguisher Mounting Location...152
Alternative Exit Tool...153
Cab Dome Light Switch...154
Opening Upper Front (Alternative Exit) Window...155
Removing and Storing the Lower Front Window...157
Opening Cab Door Window...159
Opening and Closing the Polycarbonate-Type Roof Exit Cover...160
Adjusting the Mechanical Suspension Seat...161
Adjusting the Air Suspension Seat—If Equipped...163
Adjusting the Premium Air Suspension Seat—If Equipped...165
Adjusting Pilot Control Lever Console Height...168
Section 2-2: Operation—Monitor Operation...169
Monitor...170
Monitor Functions...172
Aftertreatment Indicators Overview...174
Monitor Start-Up...177
Main Menu...178
Main Menu—Alarm List...180
Main Menu—Air Conditioner...189
Main Menu—Radio...192
Main Menu—Work Mode...195
Main Menu—Setting Menu...197
Main Menu—Setting Menu—Date and Time...199
Main Menu—Setting Menu—Attachment Name Input...201
Main Menu—Setting Menu—Auto-Shutdown...202
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning...203
Main Menu—Setting Menu—Sub Meter Selection...205
Main Menu—Setting Menu—Rear View Camera Monitor...207
Main Menu—Setting Menu—Display Item Selection...209
Main Menu—Setting Menu—Brightness Adjustment...211
Main Menu—Setting Menu—Language...212
Main Menu—Setting Menu—Unit Selection...213
Main Menu—Setting Menu—Emergency Override...215
Main Menu—Setting Menu—Main Menu Sequence Change...216
Main Menu—Information Menu...217
Main Menu—Information Menu—Operation...219
Main Menu—Information Menu—Maintenance...221
Main Menu—Information Menu—Troubleshooting...223
Main Menu—Information Menu—Monitoring...224
Section 2-3: Operation—Operating the Machine...225
Before Starting Work...227
Inspect Machine Daily Before Starting...228
Battery Disconnect Switch...230
Engine Break-In Period...231
Starting Engine...574
Cold Weather Start Aid...235
Cold Weather Warm-Up...236
Operator Ability...239
Travel Pedals and Levers...240
Auxiliary Function Lever (AFL)...242
Exhaust Filter...244
Exhaust Filter Parked Cleaning...247
Selective Catalytic Reduction (SCR) System Overview...250
US EPA Qualified Emergency Use — SCR Derate Override Option...252
EU Qualified Emergency Use — SCR Derate Override Option...254
Service ADVISOR™ Remote (SAR) Software Delivery Process...256
Service ADVISOR™ Remote (SAR) Operation...257
Locking the Hydraulic Coupler to the Attachment—If Equipped...260
Unlocking the Hydraulic Coupler From the Attachment—If Equipped...263
Control Lever Pattern Operation...265
Mechanical Control Lever Pattern Selector—If Equipped...267
Control Lever Pattern Conversion...268
Operating in Water and Mud...270
Driving Up a Steep or Slippery Slope...271
Required Machine Stop Warning...273
Lifting...276
Lower Boom With Engine Stopped...278
Parking the Machine...280
Loading Machine for Transport...282
Recovering the Machine...286
Lifting With Bucket Loop...288
Lifting With John Deere Quick Coupler...290
Lifting the Machine...292
Section 3-1: Maintenance—Machine...294
Required Emission-Related Information...296
Diesel Fuel...297
Diesel Fuel Specifications...299
Lubricity of Diesel Fuel...300
Handling and Storing Diesel Fuel...301
Biodiesel Fuel...302
Testing Diesel Fuel...304
Supplemental Diesel Fuel Additives...305
Fuel Filters...306
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines...307
Refilling Diesel Exhaust Fluid (DEF) Tank...308
Testing Diesel Exhaust Fluid (DEF)...310
Storing Diesel Exhaust Fluid (DEF)...311
Disposal of Diesel Exhaust Fluid (DEF)...312
Minimizing the Effect of Cold Weather on Diesel Engines...313
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...315
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V...316
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines...318
Diesel Engine Oil Service Interval for Operation at High Altitude...320
Oil Filters...321
Diesel Engine Coolant (engine with wet sleeve cylinder liners)...322
Water Quality for Mixing with Coolant Concentrate...324
Operating in Warm Temperature Climates...325
Testing Coolant Freeze Point...326
Disposing of Coolant...328
Alternative and Synthetic Lubricants...329
Lubricant Storage...330
Mixing of Lubricants...331
Hydraulic Oil...332
Pump Drive Gear Case Oil...334
Swing Gear Case and Travel Gear Case Oils...335
Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease...336
Section 3-2: Maintenance—Periodic Maintenance...338
Service Machine at Specified Intervals...339
Check the Hour Meter Regularly...340
Prepare Machine for Maintenance...341
Open Access Doors for Service...343
Open Engine Cover for Service...344
Fuel Tank...346
Hydraulic Breaker and Crusher Attachments...347
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...348
Service Intervals...349
Required Parts...351
Section 3-3: Maintenance—As Required...353
Remove and Clean Fuel Tank Inlet Screen...354
Check Windshield Washer Fluid Level...355
Check and Clean Air Cleaner Dust Unloader Valve...356
Check and Adjust Track Sag...357
Clean Rear Camera Lens...360
Service Exhaust Filter...361
Section 3-4: Maintenance—Every 10 Hours or Daily...362
Check Engine Oil Level...363
Check Engine Coolant Level...365
Check Hydraulic Tank Oil Level...367
Lubricate Hydraulic Coupler—If Equipped...370
Section 3-5: Maintenance—Every 50 Hours or Weekly...371
Drain Water and Sediment From Fuel Tank Sump...372
Drain Primary Fuel Filter and Water Separator...374
Drain Auxiliary Fuel Filter and Water Separator—If Equipped...375
Lubricate Working Tool Pivots...376
Section 3-6: Maintenance—Every 100 Hours...377
Inspect and Re-Torque Track Hardware...378
Section 3-7: Maintenance—Every 250 Hours...380
Check Swing Gear Case Oil Level...381
Drain Water and Sediment From Hydraulic Tank...383
Check Pump Drive Gear Case Oil Level...385
Check Battery Electrolyte Level and Terminals...387
Check Travel Gear Case Oil Level...390
Take Engine Oil Sample...391
Lubricate Front End Pin Joints...392
Section 3-8: Maintenance—Every 500 Hours...395
Lubricate Swing Bearing...396
Lubricate Swing Bearing Gear...397
Replace Primary Fuel Filter and Water Separator...398
Replace Final Fuel Filter...400
Replace Auxiliary Fuel Filter and Water Separator—If Equipped...402
Check Air Intake Hoses...404
Drain and Refill Engine Oil and Replace Filter...405
Clean Cab Fresh Air and Cab Recirculating Air Filters...407
Take Fluid Samples...409
Section 3-9: Maintenance—Every 1000 Hours...410
Drain and Refill Swing Gear Case Oil...411
Replace Pilot Oil Filter...413
Replace Hydraulic Tank Oil Filter...416
Inspect Serpentine Belt...419
Drain and Refill Pump Drive Gear Case Oil...420
Remove and Clean Open Crankcase Ventilation (OCV) Hose...422
Replace Air Cleaner Elements...423
Replace Air Cleaner Dust Unloader Valve...425
Check Coolant Condition...426
Section 3-10: Maintenance—Every 2000 Hours...427
Check and Adjust Engine Valve Lash...428
Drain and Refill Travel Gear Case Oil...429
Replace Open Crankcase Ventilation (OCV) Filter...431
Clean Diesel Exhaust Fluid (DEF) Tank—160GLC (S.N. —056599), 180GLC (S.N. —020689)...432
Replace Diesel Exhaust Fluid (DEF) Header Suction Screen and Baffle—160GLC (S.N. —056599), 180GLC (S.N. —020689)...433
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter...434
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter...435
Section 3-11: Maintenance—Every 4000 Hours...437
Replace Diesel Exhaust Fluid (DEF) Tank Breather Filter...438
Replace Diesel Exhaust Fluid (DEF) Header Suction Filter and Baffle—160GLC (S.N. 056600—057999), 180GLC (S.N. 020690—021299)...440
Clean Diesel Exhaust Fluid (DEF) Tank—160GLC (S.N. 056600—057999), 180GLC (S.N. 020690—021299)...441
Section 3-12: Maintenance—Every 5000 Hours...442
Drain and Refill Hydraulic Tank Oil...443
Replace Hydraulic Tank Vent Cap Filter...447
Section 3-13: Maintenance—Every 6000 Hours...450
Drain Cooling System...451
Cooling System Fill and Deaeration Procedure...453
Replace In-Line Diesel Exhaust Fluid (DEF) Filter...455
Section 4-1: Miscellaneous—Machine...460
Clean Machine Regularly...461
Bleed Fuel System...462
Bleed Hydraulic System...580
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler...465
Replace Coolant Filter—160GLC (S.N. —056599), 180GLC (S.N. —020689)...467
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...469
Do Not Service Control Valves, Cylinders, Pumps, or Motors...470
Precautions for Alternator and Regulator...471
Handling, Checking, and Servicing Batteries Carefully...472
Using Battery Charger...475
Using Booster Batteries—24-Volt System...477
Replacing Batteries...478
Fluid Sampling Test Ports—If Equipped...479
Welding on Machine...480
Keep Electronic Control Unit Connectors Clean...481
Adding 12-Volt Accessories...482
JDLink™ Machine Monitoring System (MMS)—If Equipped...483
Keep ROPS Installed Properly...484
Replacing Fuses...485
Replacing Seat Belt...488
Replacing Bucket Teeth...490
Replacing Bucket Tooth Tip—Heavy-Duty Bucket...492
Replacing Bucket Teeth—TK Series...494
Bucket Remove and Install...495
Track Sag General Information...504
Check Track Shoe Hardware...505
Hardware Torque Specifications...506
Unified Inch Bolt and Screw Torque Values...507
Metric Bolt and Screw Torque Values...509
Section 4-2: Miscellaneous—Operational Checkout...512
Operational Checkout...512
Section 4-3: Miscellaneous—Troubleshooting...572
Troubleshooting Procedure...573
Engine...574
Hydraulic System...580
Electrical System...583
Software Update...587
Section 4-4: Miscellaneous—Storage...588
Prepare Machine for Storage...589
Monthly Storage Procedure...591
Preparing Engine for Long-Term Storage...593
Removing Engine From Long-Term Storage...595
Section 4-5: Miscellaneous—Machine Numbers...596
Record Product Identification Number (PIN)...597
Record Engine Serial Number...598
Record Travel Motor Serial Numbers...599
Record Swing Motor Serial Number...600
Record Hydraulic Coupler Serial Number—If Equipped...601
Record Hydraulic Pump Serial Number...602
Keep Proof of Ownership...603
Keep Machines Secure...604
Section 4-6: Miscellaneous—Specifications...605
160GLC Engine Specifications...605
180GLC Engine Specifications...605
160GLC and 180GLC Drain and Refill Capacities...605
160GLC Machine Specifications...605
180GLC Machine Specifications...605
160GLC Working Ranges...605
180GLC Working Ranges...605
160GLC Lift Capacity—Arm: 2.60 m (8 ft 6 in); Bucket: 528 kg (1164 lb); Shoe: 600 mm (24 in)...605
160GLC Lift Capacity—Arm: 2.60 m (8 ft 6 in); Bucket: 528 kg (1164 lb); Shoe: 700 mm (28 in)...605
160GLC Lift Capacity—Arm: 3.10 m (10 ft 2 in); Bucket: 528 kg (1164 lb); Shoe: 600 mm (24 in)...605
160GLC Lift Capacity—Arm: 3.10 m (10 ft 2 in); Bucket: 528 kg (1164 lb); Shoe: 700 mm (28 in)...605
180GLC Lift Capacity—Arm: 2.71 m (8 ft 10 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...605
180GLC Lift Capacity—Arm: 2.71 m (8 ft 10 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)...605
180GLC Lift Capacity—Arm: 2.71 m (8 ft 10 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)...605
180GLC Lift Capacity—Arm: 3.21 m (10 ft 6 in); Bucket: 666 kg (1468 lb); Shoe: 600 mm (24 in)...605
180GLC Lift Capacity—Arm: 3.21 m (10 ft 6 in); Bucket: 666 kg (1468 lb); Shoe: 700 mm (28 in)...605
180GLC Lift Capacity—Arm: 3.21 m (10 ft 6 in); Bucket: 666 kg (1468 lb); Shoe: 800 mm (32 in)...605
John Deere 160GLC and 180GLC Excavator Operator's Manual (OMT364032X19)
