John Deere 190GW Wheeled Excavator Operator's Manual (OMT410025X19 OMT410025X28 OMT410025X63)
Complete Operator's Manual in English / Spanish / French for John Deere 190GW Wheeled Excavator, with all the technical information to maintain and operate your Excavator like professional mechanics.
OMT410025X19 - John Deere 190GW Wheeled Excavator Operator's Manual.pdf
OMT410025X63 - John Deere Excavadora sobre ruedas 190GW.pdf
OMT410025X28 - John Deere Excavatrice à roues 190GW.pdf
PRODUCT DETAILS:
Total Pages: 648 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English Spanish French
TABLE OF CONTENTS....1
Section 1-1: Safety—Safety and Operator Conveniences....36
Safety and Operator Convenience Features....37
Section 1-2: Safety—General Precautions....39
Recognize Safety Information....40
Follow Safety Instructions....41
Operate Only If Qualified....42
Wear Protective Equipment....43
Protect Against Noise....44
Avoid Unauthorized Machine Modifications....45
Control Pattern....46
Control Pattern Selector—If Equipped....47
Add Cab Guarding for Special Uses....48
Inspect Machine....49
Stay Clear of Moving Parts....50
Avoid High-Pressure Fluids....51
Avoid High-Pressure Oils....52
Work In Ventilated Area....53
Avoid Static Electricity Risk When Refueling....54
High Debris Applications....56
Prevent Fires....57
In Case of Machine Fire....58
Prevent Battery Explosions....59
Handle Chemical Products Safely....60
Handle Starting Fluid Safely....61
Decommissioning — Proper Recycling and Disposal of Fluids and Components....62
Exhaust Filter Ash Handling and Disposal....63
Prepare for Emergencies....64
Clean Debris from Machine....65
Section 1-3: Safety—Operating Precautions....66
Use Steps and Handholds Correctly....67
Start Only From Operator's Seat....68
Use and Maintain Seat Belt....69
Prevent Unintended Machine Movement....70
Avoid Work Site Hazards....71
Keep Riders Off Machine....73
Avoid Backover Accidents....74
Avoid Machine Tip Over....75
Use Special Care When Lifting Objects....76
Use Care When Swinging Machine....77
Operate Boom With Care....78
Avoid Power Lines....79
Operating or Traveling On Public Roads....80
Inspect and Maintain ROPS....81
Travel Safely....82
Prevent Acid Burns....83
Add and Operate Attachments Safely....85
Section 1-4: Safety—Maintenance Precautions....86
Park and Prepare for Service Safely....87
Service Cooling System Safely....88
Service Machines Safely....89
Service Accumulator Systems Safely....90
Remove Paint Before Welding or Heating....91
Make Welding Repairs Safely....92
Drive Metal Pins Safely....93
Service Tires Safely....94
Use Proper Lifting Equipment....95
Clean Exhaust Filter Safely....96
Section 1-5: Safety—Safety Signs and Other Instructions....100
Safety Signs and Other Instructions....100
Safety Signs Installed on Hydraulic Coupler—If Equipped....113
Section 2-1: Operation—Operator’s Station....114
Pedals, Levers, and Panels....116
Control Levers....119
Forward, Neutral, and Reverse (FNR) Switch....120
Switch Panel....122
Switch Panel Functions....123
Steering Column Console....125
Steering Column Console Functions....127
Rear Panel....130
Horn....131
Power Boost Button....132
Pilot Shutoff Lever....133
Swing Lock Lever....134
Left Console Switch Panel....136
Right and Left Outriggers Selector Switch....137
Front and Rear Blade or Outriggers Selector Switch....139
Pilot Disable Switch....140
Hazard Light Switch....141
Auxiliary Function Enable Switch....142
Assist Attachment Flow Rate Adjustment Switch....143
Right Console Switch Panel....144
Aftertreatment Device Regeneration Switch....145
Auto Axle Lock Switch....147
Rear Light Switch—If Equipped....149
Travel Alarm and Travel Alarm Cancel Switch....150
Beacon Light Switch—If Equipped....151
Engine Stop Switch....152
Cab Heater and Air Conditioner....153
Selecting Display Between Celsius and Fahrenheit....156
Operating the AM/FM Radio....157
Alternative Exit Tool....159
Cab Door Release Lever....160
Cab Dome Light Switch....161
Opening Upper Front (Alternative Exit) Window....162
Removing and Storing the Lower Front Window....164
Opening Cab Door Window....166
Opening and Closing the Polycarbonate-Type Roof Exit Cover....167
Fire Extinguisher Mounting Location....168
Adjusting the Mechanical Suspension Seat....170
Adjusting Pilot Control Lever Console Height....172
Section 2-2: Operation—Monitor Operation....173
Monitor....174
Monitor Functions....176
Aftertreatment Indicators Overview....179
Monitor Start-Up....182
Main Menu....183
Main Menu—Alarm List....186
Main Menu—Air Conditioner....196
Main Menu—Radio....200
Main Menu—Work Mode....203
Main Menu—Meter Setting....206
Main Menu—Setting Menu....208
Main Menu—Setting Menu—Date and Time....210
Main Menu—Setting Menu—Attachment Name Input....212
Main Menu—Setting Menu—Auto-Shutdown....213
Main Menu—Setting Menu—Aftertreatment Device Regeneration Inhibit....214
Main Menu—Setting Menu—Sub Meter Selection....216
Main Menu—Setting Menu—Rear View Camera Monitor....218
Main Menu—Setting Menu—Display Item Selection....220
Main Menu—Setting Menu—Brightness Adjustment....222
Main Menu—Setting Menu—Language....223
Main Menu—Setting Menu—Unit Selection....224
Main Menu—Setting Menu—Main Menu Sequence Change....226
Main Menu—Information Menu....227
Main Menu—Information Menu—Operation....229
Main Menu—Information Menu—Maintenance....231
Main Menu—Information Menu—Troubleshooting....233
Main Menu—Information Menu—Monitoring....234
Section 2-3: Operation—Operating the Machine....235
Before Starting Work....237
Operator's Daily Machine Check Before Starting....238
Battery Disconnect Switch....240
Engine Break-In Period....241
Starting Engine....581
Cold Weather Start Aid....244
Cold Weather Warm-Up....245
Auxiliary Function Lever (AFL)....248
Work Brake Control....250
Accelerator Pedal Engine Speed Control....252
Accelerator Pedal....253
Aftertreatment Device....256
Aftertreatment Device Regeneration....259
Selective Catalytic Reduction (SCR) System Overview....262
Locking the Hydraulic Coupler to the Attachment—If Equipped....264
Unlocking the Hydraulic Coupler From the Attachment—If Equipped....267
Control Lever Pattern Operation....269
Mechanical Control Lever Pattern Selector—If Equipped....272
Control Lever Pattern Conversion....273
Blade and/or Outriggers Operation....275
Lock Outriggers for Travel....279
2-Piece Boom Operation—If Equipped....235
Attachment Indicators....285
Operating Front Attachment....288
Operating In Water and Mud....289
Driving Up a Steep or Slippery Slope....290
Lower Boom With Engine Stopped....292
Parking the Machine....294
Loading and Unloading for Transport....297
Towing Machine....300
Lifting With Bucket Loop....303
Lifting With John Deere Quick Coupler....305
Lifting the Machine....307
Section 3-1: Maintenance—Machine....309
Required Emission-Related Information....311
Diesel Fuel....312
Diesel Fuel Specifications....314
Lubricity of Diesel Fuel....315
Handling and Storing Diesel Fuel....316
Biodiesel Fuel....317
Testing Diesel Fuel....319
Supplemental Diesel Fuel Additives....320
Fuel Filters....321
Minimizing the Effect of Cold Weather on Diesel Engines....322
Diesel Exhaust Fluid (DEF) — Use in Selective Catalytic Reduction (SCR) Equipped Engines....324
Refilling Diesel Exhaust Fluid (DEF) Tank....325
Testing Diesel Exhaust Fluid (DEF)....327
Storing Diesel Exhaust Fluid (DEF)....328
Disposal of Diesel Exhaust Fluid (DEF)....329
John Deere Break-In Plus™ Engine Oil—Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV....330
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....331
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....333
Diesel Engine Oil Service Interval for Operation at High Altitude....335
Oil Filters....336
Alternative and Synthetic Lubricants....337
Lubricant Storage....338
Mixing of Lubricants....339
Hydraulic Oil....340
Swing Gear Case, Axle Hubs, and Axle Differentials Gear Case Oil....342
Pump Drive and Transmission Gear Case Oil....343
Front Axle Kingpin, Working Tool Pivots, Equalizer Pin, Swing Bearing, and Swing Bearing Gear Grease....344
Diesel Engine Coolant (engine without wet sleeve cylinder liners)....345
Water Quality for Mixing with Coolant Concentrate....347
Operating in Warm Temperature Climates....348
Testing Coolant Freeze Point....349
Disposing of Coolant....351
Section 3-2: Maintenance—Periodic Maintenance....352
Service Machine at Specified Intervals....353
Checking Hour Meter Regularly....354
Prepare Machine for Maintenance....355
Open Access Doors for Service....357
Open Engine Cover for Service....358
Fuel Tank....359
Hydraulic Breaker and Crusher Attachments....360
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....361
Service Intervals....362
Required Parts....364
Section 3-3: Maintenance—As Required....366
Inspect Tires and Check Pressure....367
Tire Pressures....369
Remove and Clean Fuel Tank Inlet Screen....370
Drain Water and Sediment From Fuel Tank Sump....371
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler....373
Check Windshield Washer Fluid Level....374
Inspect Brake Lining....375
Clean Rear Camera Lens—If Equipped....376
Inspect Belts....377
Clean or Replace Diesel Exhaust Fluid (DEF) Tank Fill Screen....380
Remove and Clean Radiator Air Inlet Screen....382
Section 3-4: Maintenance—Every 10 Hours or Daily....383
Check Hydraulic Tank Oil Level....384
Check Engine Oil Level....387
Check Engine Coolant Level....389
Check Brake Accumulator....391
Lubricate Hydraulic Coupler—If Equipped....392
Section 3-9: Maintenance—Every 500 Hours....422
Lubricate 2-Piece Boom—If Equipped....423
Lubricate Front End Pin Joints and Working Tool Pivots....424
Lubricate Swing Bearing Gear....426
Drain and Refill Engine Oil and Replace Filter....427
Check Air Intake Hoses....429
Clean Cab Fresh Air and Cab Recirculating Air Filters....430
Lubricate Swing Bearing....432
Lubricate Travel Driveline....433
Lubricate Blade—If Equipped....434
Lubricate Outrigger—If Equipped....435
Take Fluid Samples....436
Section 3-6: Maintenance—Every 50 Hours....397
Drain Primary Fuel Filter and Water Separator....398
Section 3-9: Maintenance—Every 500 Hours....422
Lubricate 2-Piece Boom—If Equipped....423
Lubricate Front End Pin Joints and Working Tool Pivots....424
Lubricate Swing Bearing Gear....426
Drain and Refill Engine Oil and Replace Filter....427
Check Air Intake Hoses....429
Clean Cab Fresh Air and Cab Recirculating Air Filters....430
Lubricate Swing Bearing....432
Lubricate Travel Driveline....433
Lubricate Blade—If Equipped....434
Lubricate Outrigger—If Equipped....435
Take Fluid Samples....436
Section 3-8: Maintenance—Every 250 Hours....403
Check Swing Gear Case Oil Level....404
Drain Water and Sediment From Hydraulic Tank....406
Check Pump Drive Gear Case Oil Level....408
Check Battery Electrolyte Level and Terminals....410
Lubricate Front Axle Kingpin....413
Check Front and Rear Hub Oil Levels....414
Check Front and Rear Axle Differential Oil Levels....416
Lubricate Equalizer Pin....418
Check Transmission Oil Level....419
Take Engine Oil Sample....421
Section 3-9: Maintenance—Every 500 Hours....422
Lubricate 2-Piece Boom—If Equipped....423
Lubricate Front End Pin Joints and Working Tool Pivots....424
Lubricate Swing Bearing Gear....426
Drain and Refill Engine Oil and Replace Filter....427
Check Air Intake Hoses....429
Clean Cab Fresh Air and Cab Recirculating Air Filters....430
Lubricate Swing Bearing....432
Lubricate Travel Driveline....433
Lubricate Blade—If Equipped....434
Lubricate Outrigger—If Equipped....435
Take Fluid Samples....436
Section 3-10: Maintenance—Every 1000 Hours....437
Drain and Refill Swing Gear Case Oil....438
Replace Hydraulic Tank Oil Filter....439
Replace Pilot Brake and Steering Oil Filters....442
Drain and Refill Pump Drive Gear Case Oil....445
Remove and Clean Open Crankcase Ventilation (OCV) Hose....447
Check and Adjust Engine Valve Lash....448
Replace Air Cleaner Elements....449
Replace Air Cleaner Dust Unloader Valve....451
Replace Primary Fuel Filter and Water Separator....452
Replace Final Fuel Filter....454
Check Coolant Condition....456
Section 3-11: Maintenance—Every 2000 Hours....457
Drain and Refill Front and Rear Hub Oil....458
Drain and Refill Front and Rear Axle Differential Oil....460
Drain and Refill Transmission Oil....463
Section 3-12: Maintenance—Every 4000 Hours....465
Drain Cooling System....466
Cooling System Fill and Deaeration Procedure....468
Section 3-13: Maintenance—Every 4500 Hours....470
Access Diesel Exhaust Fluid (DEF) Dosing Unit Filter....471
Replace Diesel Exhaust Fluid (DEF) Dosing Unit Filter....472
Replace Diesel Exhaust Fluid (DEF) Inlet Bag Filter....474
Section 3-14: Maintenance—Every 5000 Hours....475
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen....476
Replace Hydraulic Tank Vent Cap Filter....480
Section 4-1: Miscellaneous—Machine....483
Bleed Fuel System....484
Bleed Hydraulic System....590
Bleed Transmission System....486
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump....489
Do Not Service Control Valves, Cylinders, Pumps, or Motors....490
Precautions for Alternator and Regulator....491
Using Booster Batteries—24-Volt System....492
Handling, Checking, and Servicing Batteries Carefully....493
Using Battery Charger....496
Replacing Batteries....498
Welding on Machine....499
Keep Electronic Control Unit Connectors Clean....500
Cleaning the Machine Regularly....501
Adding 12-Volt Accessories....502
JDLink™ Machine Monitoring System (MMS)—If Equipped....503
Replacing Fuses....504
Removing and Installing Bucket....507
Replacing Bucket Teeth....509
Replacing Bucket Tooth Tip—Heavy-Duty Bucket....511
Replacing Bucket Teeth—TK Series....513
Hardware Torque Specifications....514
Unified Inch Bolt and Screw Torque Values....515
Metric Bolt and Screw Torque Values....517
Section 4-2: Miscellaneous—Operational Checkout....520
Operational Checkout....520
Section 4-3: Miscellaneous—Troubleshooting....579
Troubleshooting Procedure....580
Engine....581
Electrical System....587
Hydraulic System....590
Software Update....593
Section 4-4: Miscellaneous—Storage....594
Prepare Machine for Storage....595
Monthly Storage Procedure....597
Preparing Engine for Long-Term Storage....599
Removing Engine From Long-Term Storage....601
Section 4-5: Miscellaneous—Machine Numbers....603
Record Product Identification Number (PIN)....604
Record Engine Serial Number....605
Record Travel Motor Serial Number....606
Record Swing Motor Serial Number....607
Record Hydraulic Pump Serial Number....608
Record Hydraulic Coupler Serial Number—If Equipped....609
Keep Proof of Ownership....610
Keep Machines Secure....611
Section 4-6: Miscellaneous—Specifications....612
Engine Specifications....613
Travel Speeds....614
Drain and Refill Capacities....615
Machine Specifications....616
Working Ranges....622
Lift Capacity—Monoblock Boom; Front Blade and Rear Outrigger....626
Lift Capacity—Monoblock Boom; Front and Rear Outrigger....628
Lift Capacity—2-Piece Boom; Front Blade and Rear Outrigger....630
Lift Capacity—2-Piece Boom; Front and Rear Outrigger....632
Machine Design Life....634
Eurasian Economic Union....635
John Deere 190GW Wheeled Excavator Operator's Manual (OMT410025X19 OMT410025X28 OMT410025X63)
