John Deere 5075GV, 5075GN, 5075GF, 5075GL, 5090GV, 5090GN, 5090GF, 5090GL, 5100GL, 5105GN and 5105GF (MY20- ) Tractors - (Export Edition) Operator's Manual (OMER525753)
Complete Operator's manual for John Deere 5075GV, 5075GN, 5075GF, 5075GL, 5090GV, 5090GN, 5090GF, 5090GL, 5100GL, 5105GN and 5105GF (MY20- ) Tractors.
omer525753 - 5075GV, 5075GN, 5075GF, 5075GL, 5090GV, 5090GN, 5090GF, 5090GL, 5100GL, 5105GN and 5105GF (MY20- ) Tractors - (Export Edition) Operator's Manual.pdf
PRODUCT DETAILS:
Total Pages: 912 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
TABLE OF CONTENTS................1
Section 00: Glossary................21
Glossary................21
Trademarks................23
Section 05: Safety................25
Recognize Safety Information................591
Understand Signal Words................28
Follow Safety Instructions................29
Prepare for Emergencies................30
Wear Protective Clothing................31
Protect Against Noise................32
Handle Fuel Safely—Avoid Fires................33
Handle Starting Fluid Safely................34
Fire Prevention................35
In Case of Fire................36
Avoid Static Electricity Risk When Refueling................37
Keep ROPS Installed Properly................39
Use Foldable ROPS and Seat Belt Properly................40
Stay Clear of Rotating Drivelines................41
Use Steps and Handholds Correctly................43
Read Operator’s Manuals for ISOBUS Controllers................44
Use Seat Belt Properly................45
Operating the Tractor Safely................46
Avoid Backover Accidents................48
Limited Use in Forestry Operation................49
Operating the Loader Tractor Safely................50
Keep Riders Off Machine................51
Instructional Seat................52
Use Safety Lights and Devices................53
Transport Towed Equipment at Safe Speeds................54
Use Caution on Slopes, Uneven Terrain, and Rough Ground................242
Freeing a Mired Machine................57
Avoid Contact with Agricultural Chemicals................445
Handle Agricultural Chemicals Safely................443
Handling Batteries Safely................61
Avoid Heating Near Pressurized Fluid Lines................63
Remove Paint Before Welding or Heating................64
Handle Electronic Components and Brackets Safely................65
Practice Safe Maintenance................66
Avoid Hot Exhaust................67
Clean Exhaust Filter Safely................68
Work In Ventilated Area................71
Support Machine Properly................72
Prevent Machine Runaway................73
Park Machine Safely................74
Transport Tractor Safely................75
Service Cooling System Safely................76
Service Accumulator Systems Safely................77
Service Tires Safely................385
Service Front-Wheel Drive Tractor Safely................79
Tightening Wheel Retaining Bolts/Nuts................80
Avoid High-Pressure Fluids................556
Do Not Open High-Pressure Fuel System................824
Store Attachments Safely................83
Decommissioning — Proper Recycling and Disposal of Fluids and Components................84
Section 05A: Safety Decals................85
Pictorial Safety Signs................86
Operator’s Manual................87
No Riders (Foldable ROPS)................88
Use Seat Belt Properly (Cab or Fixed ROPS)................89
Use Seat Belt Properly (Foldable ROPS)................90
Rops in Normal Position (Foldable ROPS)................91
Accumulator (Front Hitch)................92
Accumulator — Front Suspended Axle................93
Pick-Up Hitch................344
Protect Against Noise (Australia and New Zealand Only)................95
Section 10: Vehicle Overview................96
Product Identification View................97
Section 10A: Operator's Manual - General Information................591
Scope of This Manual................100
Operator Manual Usage Information................591
Comply with Operator's Manuals of Implement Manufacturers................102
Operator Training Required................103
Section 20: Operating the Engine................816
Neutral Start Switch................105
Starting the Engine................816
Start with a Booster Battery................660
Start the Engine with a Slave Battery................660
Battery — Disconnect Electrical Circuit (5GV, 5GN, 5GF)................115
Battery — Disconnect Electrical Circuit (5GL, 5GL-N)................118
Observe Instruments After Starting the Engine................816
Engine Oil Pressure Indicator Light................121
Alternator Indicator Light................122
Air Cleaner Indicator Light................123
Transmission Oil Filter Indicator Light................124
Coolant Temperature Gauge................125
Observe Fuel Level................126
Fill Fuel Tank................127
Change Engine Speeds................128
Warm up the Engine................816
Restart a Stalled Engine................816
Engines with Turbocharger................132
Avoid Idling the Engine................816
Observe Engine Work and Idle Speeds................134
Stop the Engine................816
Park the Tractor................136
Section 20A: Cold Weather Operation................137
Cold-Weather Operation................138
Section 20B: Aftertreatment Equipment (DOC/DPF)................140
Note on Exhaust Cleaning System................141
Exhaust Filter Cleaning, General Information................591
Aftertreatment General Warning (Tractor with DPF System)................144
DPF Soot Load, General Information................591
Access the DPF Menu on the Digital Display................147
Manual Regeneration, General Information................591
DPF Soot Load................818
Section 30: Controls................154
Vehicle Controls (Cab) (5GV, 5GN, 5GF)................155
Vehicle Controls (Open Operator Station) (5GF)................157
Vehicle Controls (5GL)................159
Vehicle Controls (Mechanical Transmission) (Cab) (5GL-N)................161
Vehicle Controls (PowrReverser™ Transmission) (Cab) (5GL-N)................163
Vehicle Controls................165
Section 30A: Instrument Panel................171
Instruments and Indicator Lights................172
F Inducement General Warning................174
Section 30B: Digital Display................176
Digital Display - User Interface................177
User Menu................181
Digital Display - Initial Setup (Matching with Tractor)................188
Oil Service Message Reset................562
Section 50: Drive Train................203
Drive Train - Overview................204
Section 50A: Front-Wheel Drive................205
Operate Front-Wheel Drive................206
Setting of the Steering Angle (Auto 4WD)................208
Activation of the Auto 4WD................210
Controls on the Right-Hand Cab Post................212
Activation of the Suspension System................215
Malfunction Error Codes and Indicator Lights................218
Section 50B: Differential Lock................219
Use Differential Lock................220
Section 50C: Brakes................825
Use Brakes................825
Stop the Tractor................223
Hydraulic Trailer Brakes................825
Chock Block................230
Section 50D: Transmission - General Information................591
Reduce Fuel Consumption................232
Travel Speeds................236
Use Caution on Slopes, Uneven Terrain, and Rough Ground................242
Select a Gear................243
Cruise Control................244
Manually Adjusting the Engine Speed Memories MEM1/ MEM2 (Optional)................248
Section 50E: PowrReverser™ Transmission................819
Shifting Transmission................819
Electrohydraulic Hi-Lo (24/12 - Speed Transmission) (If Equipped)................252
Operate Transmission Shift Levers................261
Section 50L: Mechanical Transmission................819
Shifting Transmission................819
Mechanical Hi-Lo (24/24 - Speed Transmission) (5GV, 5GN, 5GF, 5GL, and 5GL-N)................260
Operate Transmission Shift Levers................261
Section 60: PTO Shaft and Hitch................262
Maximum Lifting Force................839
Section 60A: PTO Shaft - General Information................591
Front PTO — PTO Shield................265
PTO Guard................267
Operating Instructions................269
PTO Automatic Shutoff Function................271
Selecting PTO Speeds................272
Attaching PTO-Driven Implement................273
Section 60B: Front PTO................823
Front PTO................823
Section 60C: Rear PTO................278
Operating the Rear PTO (Mechanical Version)................279
Operating the Rear PTO (Electrohydraulic Version)................283
Selecting Ground Drive PTO................285
Ground Drive PTO Revolution Speeds................287
Section 60D: Front Hitch................289
Front Hitch................289
Front Implement Fixing Points................294
Section 60E: Rear Hitch................296
Three-Point Hitch Components................297
Match Tractor Power to Implement................299
Hitch Control Levers (Mechanical Hitch)................300
Use the Hitch Position Control (Mechanical Hitch)................301
Use the Draft Control (Mechanical Hitch)................303
Adjust the Rate-of-Drop................305
Transporting Mounted Implements (EHS II)................307
Depth Adjustment (EHS II)................308
Load/Depth Adjustment (EHS II)................309
Raise/Lower Switch (EHS II)................311
Height Adjustment (EHS II)................312
Adjusting Rate-of-Drop (EHS II)................313
Reset the Electronic Hitch Sensing (EHS II)................314
Hitch Remote Control (EHS II)................315
Prepare the Implement................317
Converting Category II Hitch to Category IN or Category I................319
Positioning Draft Link Ends................320
Quick-Coupling (Hook-Type) Draft Links................321
Attaching Implements................322
Attach Implements to 3-Point Hitch................324
Adjust Sway Blocks................327
3-Point Hitch Leveling System (If Equipped)................296
Position the Center Link................331
Level the Hitch................332
Adjust Hitch Control Lever Friction................335
Electronic Hitch Sensing II (EHS II)................336
Calibrating the System (EHS II)................337
Section 60F: Coupling Devices................339
Drawbar................340
Proper Use of Drawbar................341
Height Adjustable Trailer Hitches................342
Pick-Up Hitch................344
Pick-Up Hitch Decal................346
Tow the Tractor................347
Section 70: Hydraulic System................821
Maximum Permissible Oil Withdrawal................351
Section 70A: Hydraulic Connections................352
Use Correct Hose Tips................353
Connecting Cylinder Hoses................354
Connect Hose Under Pressure................356
Section 70B: Selective Control Valves - Controls................357
Selective Control Valve (SCV) Levers................358
Control Lever and Coupler Identification................362
Electrically-Actuated Selective Control Valve (Optional)................366
Section 70C: Selective Control Valves - Settings................375
Double/Single Acting SCVs Conversion................376
Flow Divider Valve................377
Remote Hydraulic Cylinders................380
Section 80: Wheels and Tires................384
Service Tires Safely................385
Changing Wheels Safely................386
Check Implement-to-Tire Clearance................387
Tire Pressures................571
Mounting Tires................389
Tire Combinations................390
Section 80A: Front Wheels, Tires, and Treads................397
Tighten Wheel Bolts................398
Adjusting Front Axle Tread Width................400
Check Toe-In................402
Adjust Toe-In................404
Direction of Tire Rotation................406
Tread Adjustment................430
Section 80B: Steering Stop and Fender - Settings................422
Steering Angle Adjustment................423
Section 80C: Rear Wheels, Tires, and Treads................425
Tighten Rear Wheel Nuts and Bolts................426
Rear Wheel Weights................427
Observe Rear Wheel Tread Width Limitations................874
Tread Adjustment................430
Section 90: Operator's Station and Cab................436
Cab Classification According to EN 15695-1 (for Application of Crop Protection Chemicals and Liquid Fertilizer)................437
Roll-Over Protective Structure................439
Emergency Exits................440
Clean Vehicle of Hazardous Pesticides................442
Handle Agricultural Chemicals Safely................443
Avoid Contact with Agricultural Chemicals................445
Operating Roll-Over Protective Structure................447
Use the Seat Belt................449
Fuse Box................450
Section 90A: Seat Adjustment................452
Seat Adjustment................452
Section 90C: Mirrors................454
Mirrors (Open Operator Station)................455
Section 90D: Access Steps................456
Steps and Handrails................457
Section 90E: Wiper / Washer System................459
Operator’s Cab Switches................460
Section 90F: Heater / Ventilation / Air Conditioning (HVAC)................462
Heater and Air Conditioning System Controls (5GV, 5GN, 5GF)................463
Heater and Air Conditioning System Controls (5GL-N)................469
Section 90G: Lights................474
Total View - Lights (Cab) (5GV, 5GN, 5GF)................475
Total View - Lights (Open Operator Station)................476
Total View - Lights (Cab) (5GL)................478
Light Switch and Turn Signal Switch................479
Low Beam and High Beam Indicator Light................481
Wake up Mode................482
Front Clearance Lights, Turn Signal Lights, and Tail Lights................483
Turn Signal Lights................486
Hazard Warning Light Switch................487
Beacon Light................488
H4 Farm Headlights (Optional)................490
Dome Light................491
Worklight Switches (Open Operator Station)................492
Worklight Switches (Cab)................493
Section 90H: Power Outlet Sockets................495
Seven-Terminal Trailer Socket................496
Section 90I: Accessories................497
Tool Box................498
Sun Visor................499
Section 100: Performance Ballast................500
Select Ballast................501
Ballast Limitations................502
Measuring Rear Wheel Slip................503
Installing Front Weights................507
Ballasting Front Wheel Drive Tractors................505
With Weight in Three-Point Hitch................826
Front Weights................507
Section 110: Transport................509
Transporting the Tractor................510
Select Tire Inflation Pressure................511
Drive on Public Roads................513
Driving Tractor on Public Roads................515
Towing Tractor................518
Section 200: Fuel, Lubricants, Hydraulic Oil and Coolant................519
Oilscan™ and CoolScan™................520
Section 200A: Diesel Fuel................522
Diesel Fuel................522
Handling and Storing Diesel Fuel................524
Lubricity of Diesel Fuel................525
Testing Diesel Fuel................526
Biodiesel Fuel................527
Minimizing the Effect of Cold Weather on Diesel Engines................529
Supplemental Diesel Fuel Additives................531
Section 200C: Engine Oil................532
John Deere Break-In Plus™ Engine Oil................533
Engine Break-In Period................534
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV................535
Engine Oil and Filter Service Intervals................537
Section 200D: Engine Coolant................538
Diesel Engine Coolant................539
Operating in Warm Temperature Climates................541
Water Quality for Mixing with Coolant Concentrate................542
Testing Diesel Engine Coolant................543
Supplemental Coolant Additives................544
Section 200E: Other Lubricants................545
Transmission and Hydraulic Oil................546
Front-Wheel Drive Axle Oil................547
Grease for Automated Lubrication Systems................549
Mixing of Lubricants................550
Lubricant Storage................551
Alternative and Synthetic Lubricants................552
Section 210: Service — General Information................591
Safe Maintenance and Cleaning................554
Using High Pressure Washers................555
Avoid High-Pressure Fluids................556
Storing Fuel................557
Ultra Low Sulfur Fuel................558
When Performing Services................559
Lubrication and Periodic Service................561
Oil Service Message Reset................562
Use Correct Lubricant................565
Other Service Jobs................566
Oil Vapor Recirculation System Maintenance................567
Turbo Compressor Maintenance................568
Overhaul Injection Pump................569
Fuel Filters................570
Tire Pressures................571
Inspect All Tires................572
Service Tractor Safely................573
Air Intake System Components................574
Fuel System Components................575
Engine Cooling System Components................576
Air-Conditioning System................579
Open Hood................581
Lifting Points................582
Jack up the Tractor - Lifting Points................583
Metric Bolt and Screw Torque Values................585
Unified Inch Bolt and Screw Torque Values................587
Section 210B: Service Intervals................589
Information................591
Service (Daily / Every 10, After First 50, Every 250, 500, and 750 Hours)................592
Service (Every 1000, 1250, 1500, 3000 Hours and Service — As Required)................595
Information on Changing Engine Oil................598
Engine Oil and Filter Change................603
Engine Oil and Filter Change................603
Engine Oil and Filter Change................603
Engine Oil and Filter Change................603
Engine Oil and Filter Change................603
Engine Air Cleaner and Cab Air Filters, Service................605
Engine Air Cleaner and Cab Air Filters, Service................605
Activated Carbon Filters in Cab, Service (If Equipped)................609
Activated Carbon Filters in Cab, Service (If Equipped)................609
Activated Carbon Filters in Cab, Service (If Equipped)................609
Activated Carbon Filters in Cab, Service (If Equipped)................609
Cooling System, Service................611
Cooling System, Service................611
Yearly Service................613
Yearly Service................613
50 Hour Service................589
250 Hour Service................589
500 Hour Service................589
750 Hour Service................589
1000 Hour Service................589
1250 Hour Service................589
1500 Hour Service................589
1750 Hour Service................589
2000 Hour Service................589
2250 Hour Service................589
2500 Hour Service................589
2750 Hour Service................589
3000 Hour Service................589
3250 Hour Service................590
3500 Hour Service................590
3750 Hour Service................590
4000 Hour Service................590
4250 Hour Service................590
4500 Hour Service................590
4750 Hour Service................590
5000 Hour Service................590
5250 Hour Service................590
5500 Hour Service................590
5750 Hour Service................590
6000 Hour Service................590
Information About Further Services................639
Record for Further Services................640
Section 220A: Service — Cleaning................644
Cleaning the Dust Unloading Valve................645
Clean Radiator and Oil Cooler................646
Radiators, Cleaning................648
Clean Air-Conditioning System Condenser................652
Service Air Cleaner at Regular Intervals................654
Clean Cab Air Filters (5GV, 5GN, 5GF)................655
Clean Cab Air Filters (5GL-N)................656
Section 220B: Service — Electrical System................822
Observe Electrical Service Precautions................658
Battery................660
Battery Cut-off Switch (If Equipped)................665
Bulb Replacement — Safety Instructions................667
Checking on Lights................668
Adjusting the Headlights................669
Replace Headlight Bulbs................670
Replace Clearance, Brake, and Turn Signal Light Bulbs................671
Replace Rear Working Light Bulb................672
Battery, Checking Status / Charge................673
Starting Motor................674
Main Fuses and Relays (Open Operator Station) (5GL, 5GL-N)................675
Main Fuses and Relays (Cab) (5GL, 5GL-N)................680
Fuse Check (5GL, 5GL-N)................685
Engine Fuses and Relays (5GL, 5GL-N)................686
Main Power Supply Fuses and Additional Relays (5GL, 5GL-N)................688
Main Fuses and Relays (5GV, 5GN, 5GF)................689
Fuses and Relays (E-SCV) (5GV, 5GN, 5GF)................690
Fuse Box (Cab) (If Equipped) (5GV, 5GN, 5GF)................691
Relays (Cab) (5GV, 5GN, 5GF)................693
Engine Fuses and Relays (5GV, 5GN, 5GF)................694
Main Power Supply Fuses and Additional Relays (5GV, 5GN, 5GF)................696
Fuse and Relay Box (Mechanical Transmission) (5GV, 5GF, 5GN)................700
Fuse and Relay Box (PowrReverser™ Transmission) (5GV, 5GN, 5GF)................702
Section 220C: Maintenance — Checking Hardware Torques................704
After the First 4 and 8 Hours of Operation................705
Mounting Bolts of Operator's Cab / Open Station and ROPS................707
Section 220D: Service — Checks................708
Check Torque of Wheel and Rim Bolts................709
Check Engine Oil Level................712
Prestarting Checks................713
Check the Fuel Filter................715
Check Coolant Level................718
Check Transmission/Hydraulic System Oil Level................720
Check Brake System Oil Level................721
Check Brake Operation................723
Check Oil Levels in Front-Wheel Drive Axle................724
Check Oil Levels in Front-Wheel Drive (Final Drive) Axle................726
Check Neutral Start System – 24/12 Transmission................819
Check Neutral Start System – 12/12 and 24/24 Transmission................819
Check Belt Wear and Belt Tension................732
Check Torque of Drawbar Attaching Screws................733
Check Front PTO Oil Level................734
Check Clutch Pedal Free Travel................735
Check Hoses and Hose Clamps................737
Check Components of Drawbar and Trailer Hitches................738
Check Engine Idle Speeds................739
Check and Lubricate Front Axle Pivot Pin................740
Check the Seat Belt................741
Check Condition of Diesel Engine Coolant................742
Radiator Pressure Cap Check................743
Inspect Hydraulic Hoses................744
Inspect Alternator................745
Inspect Suspended Front Axle................746
Section 220E: Service — Change................747
Change Engine Oil and Replace Oil Filter................748
Changing Oil in Front-Wheel Drive Axle................750
Change Oil in Front-Wheel Drive Axle Housing................751
Change Oil in Front-Wheel Drive Final Drives................753
Change Brake System Oil................754
Change Engine Coolant................755
Change Cooling System Coolant................756
Replace Transmission Hydraulic Oil and Suction Strainer................757
Change Oil and Replace Oil Filter of Front PTO................823
Replace Transmission/Hydraulic Oil Filter Cartridge (First and Second Pump)................761
Replace Cab Air Filters................763
Replace Diesel Particulate Filter................764
Replace Alternator Drive Belt................765
Replace Water Pump................766
Replace Fuel Filter................767
Replace and Clean Engine Air Filter................770
Replace Transmission/Hydraulic Oil Filter Cartridge (Third Pump)................774
Drain Water and Sediment from Fuel Filter................776
Drain Water and Sediment from Fuel Tank................778
Adjust PTO Clutch Linkage................779
Replace E-SCV End Cover Valve Filter................780
Section 220F: Service — Lubrication................781
Lubricate Front-Wheel Drive Axle................782
Lubricate Front Axle King Pins................784
Lubricate Suspended Front Axle................785
Lubricate 4WD Shaft................787
Lubricate Front Hitch King Pins................788
Lubricate 3-Point Hitch................790
Lubricate Hub Bearings (Tractors without Front-Wheel Drive)................792
Lubricate Draft Links................793
Lubricate................794
Lubricate Rear Axle Bearings................795
Lubricate Front PTO................823
Section 300A: Troubleshooting................797
Diagnostic Trouble Codes - Operator Information................798
Engine Troubleshooting................799
Transmission Troubleshooting................804
Brakes Troubleshooting................805
Rockshaft and Quick-Coupler 3-Point Hitch Troubleshooting................806
Remote Hydraulic Cylinders Troubleshooting................808
Electrical System Troubleshooting................809
Section 400: Storage................811
Storage for Long Period................812
Remove Tractor from Storage................813
Section 500A: Specifications................815
Engine................816
DPF Soot Load................818
Transmission................819
Front-Wheel Drive Clutch................820
Hydraulic System................821
Electrical System................822
Front PTO................823
Fuel System................824
Brakes................825
Three-Point Hitch................826
Loads and Weights................827
Capacities................834
Sound Level................837
Maximum Lifting Force................839
Towable Loads................840
Shipping Weights................841
Maximum Permissible Axle Loads and Total Weights................842
Maximum Permissible Axle Load in Relation to Tires (Normal Operation)................844
Load Capacity of Tires with Front Loader................859
Vehicle Dimensions................860
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components................867
How to Calculate Permissible Mass................868
Vibration................869
Limited Battery Warranty................870
How to Calculate Maximum Permissible Download on Trailer Hitch................872
Observe Rear Wheel Tread Width Limitations................874
Section 500B: Serial Numbers................876
Type Plates................877
Identification Plates................878
Product Identification Number................879
Engine Serial Number................882
Transmission Serial Number................883
Front Axle Serial Number................884
Suspended Front Axle Serial Number................885
Section 600: Change of Ownership................886
List of Owners................887
Section 700: Service — Predelivery Inspection................888
Service Procedure................889
Copy for Dealer................891
John Deere 5075GV, 5075GN, 5075GF, 5075GL, 5090GV, 5090GN, 5090GF, 5090GL, 5100GL, 5105GN and 5105GF (MY20- ) Tractors - (Export Edition) Operator's Manual (OMER525753)
