Caterpillar 215 EXCAVATOR Repair Service Manual

Complete service repair manual with Electrical Wiring Diagrams for Caterpillar 215 EXCAVATOR, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Caterpillar 215 EXCAVATOR workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

SENR7431 - Disassembly and Assembly (215 EXCAVATOR VEHICLE SYSTEMS).pdf
SENR7428 - Testing And Adjusting (215 EXCAVATOR VEHICLE SYSTEMS).pdf
SENR7428 - Systems Operation (215 EXCAVATOR VEHICLE SYSTEMS).pdf
SENR7427 - Specifications (215 EXCAVATOR HYDRAULIC SYSTEM).pdf
SENR4121 - Schematic (215 & 215B EXCAVATORS INCREASED LIFT HYDRAULICS).pdf
SENR3248 - Disassembly and Assembly (215B & 225 HYDRAULIC PUMP AND MOTORS (PISTON TYPE)).pdf
SENR2489 - Schematic (215 EXCAVATOR ELECTRICAL SYSTEM).pdf
SENR2172 - Disassembly and Assembly (215 EXCAVATOR VEHICLE SYSTEMS).pdf
SENR2170 - Testing And Adjusting (215 EXCAVATOR HYDRAULIC SYSTEM).pdf
SENR2170 - Systems Operation (215 EXCAVATOR HYDRAULIC SYSTEM).pdf
SENR2169 - Specifications (215 EXCAVATOR HYDRAULIC SYSTEM).pdf

PRODUCT DETAILS:
Total Pages: 980 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
SENR2169 - Specifications (215 EXCAVATOR HYDRAULIC SYSTEM)....2
  Introduction....4
  Hydraulic Pump....5
  Relief Valve For Pilot System....12
  Cycle Times....14
  Pilot Valve....15
  Main System Control Valve....17
  Line Relief Valve For Swing Circuit....25
  Combiner; Summing And Main Relief Valve....27
  Speed Control And Steering Valve....31
  Pilot System Filter....33
  Boom Vent Valve....35
  Boom Check And Relief Valve....36
  Track Brake Valve....39
  Quick Open Valve....41
  Boom Cylinder....43
  Boom Cylinder Drift....44
  Bucket Cylinder....45
  Bucket Cylinder Drift....46
  Stick Cylinder....47
  Stick Cylinder Drift....48
  Clamshell Cylinder....49
  Filter For Main Oil System....50
  Pump Drive....51
  Swing Drive....53
  Final Drive....57
  Motor Group....61
  Track Brake....62
  Track And Swing Motors....64
  Front Idler And Recoil Spring....66
  Track Rollers....68
  Track Carrier Rollers....70
  Track Adjustment....72
  Track....74
  Frame Group-Track Roller....75
  Hydraulic Troubleshooting Chart....76
  Linkage Pins....78
  Clamshell....79
SENR2170 - Systems Operation (215 EXCAVATOR HYDRAULIC SYSTEM)....83
SENR2170 - Testing And Adjusting (215 EXCAVATOR HYDRAULIC SYSTEM)....144
SENR2172 - Disassembly and Assembly (215 EXCAVATOR VEHICLE SYSTEMS)....183
  Release Oil Pressure In Main System....185
  Fuel Tank....187
  Hydraulic Oil Tank....190
  Main System Oil Filter....193
  Oil Cooler Relief Valve....196
  Pilot System Relief Valve....198
  Hydraulic Oil Cooler....202
  Main System Relief Valve....203
  Pilot System Oil Filter....207
  Track Brake Valve....208
  Boom Vent Valve....212
  Safety Valve....214
  Swing Relief Valve....216
  Boom Check And Relief Valve....219
  Summing Valve....223
  Combiner Valve....226
  Stick And Swing Pilot Control Valve....228
  Bucket And Boom Pilot Control Valve....232
  Speed And Direction Pilot Control Valve....239
  Four Stem Control Valve (Front And Rear)....245
  Axial Piston Pump (Front)....265
  Axial Piston Pump (Rear)....269
  Pilot System Pump....291
  Pump Drive....297
  Swing Brake....308
  Swing Motor....311
  Swing Drive....327
  Swivel Group....348
  Track Motor Guards (If So Equipped)....355
  Track Motors....357
  Parking Brakes....359
  Track Roller....365
  Counterweight....372
  Track Carrier Roller....374
  Tracks....380
  Front Idlers....385
  Hydraulic Track Adjuster And Yoke....393
  Recoil Spring....398
  Sprockets....402
  Final Drives....404
  Track Roller Frame....426
  Hydraulic Cylinder Bearing Assemblies (Bucket And Boom)....428
  Hydraulic Cylinder Bearing Assemblies (Stick)....430
  Bucket....432
  Bucket Cylinder....434
  Stick....442
  Stick Cylinder....446
  Foreboom....453
  Boom....457
  Boom Cylinders....461
  Undercarriage....468
  Swing Gear And Bearing....475
SENR2489 - Schematic (215 EXCAVATOR ELECTRICAL SYSTEM)....477
SENR3248 - Disassembly and Assembly (215B & 225 HYDRAULIC PUMP AND MOTORS (PISTON TYPE))....479
  Pump....480
  Motors (Swing And Track)....500
SENR4121 - Schematic (215 & 215B EXCAVATORS INCREASED LIFT HYDRAULICS)....514
SENR7427 - Specifications (215 EXCAVATOR HYDRAULIC SYSTEM)....515
  (10 Roller Undercarriage) Combiner, Summing And Main Relief Valve....517
  (8 Roller Undercarriage) Combiner, Summing And Main Relief Valve....519
  Boom Check And Relief Valve....521
  Boom Check Valve....524
  Boom Cylinder Drift....526
  Boom Cylinder....527
  Boom Vent Valve....528
  Bucket Cylinder Drift....530
  Bucket Cylinder....531
  Clamshell Cylinder....532
  Cycle Times....533
  Filter For Man Oil System....534
  Final Drive....535
  Front Idler And Recoil Spring....539
  Hydraulic Pump....541
  Introduction....549
  Line Relief Valve For Swing Circuit....550
  Main System Control Valve....552
  Pilot System Filter....566
  Pilot Valve ....568
  Pilot Valve....570
  Pump Drive....572
  Quick Open Valve....575
  Relief Valve For Pilot System....577
  Selector Valve....579
  Speed Control And Steering Valve....580
  Stick Cylinder Drift....582
  Stick Cylinder....583
  Swing Drive....584
  Track And Swing Motors....588
  Track Brake Valve....590
  Track Brake....592
  Track Carrier Rollers....594
  Track Rollers....597
SENR7428 - Systems Operation (215 EXCAVATOR VEHICLE SYSTEMS)....599
SENR7428 - Testing And Adjusting (215 EXCAVATOR VEHICLE SYSTEMS)....664
SENR7431 - Disassembly and Assembly (215 EXCAVATOR VEHICLE SYSTEMS)....697
  Axial Piston Pump (Front Or Rear)....699
  Axial Piston Pump (Front)....718
  Axial Piston Pump (Rear)....721
  Boom Check And Relief Valve....724
  Boom Cylinders....728
  Boom Vent Valve....734
  Boom....737
  Bucket And Boom Pilot Control Valve....741
  Bucket Cylinder....744
  Bucket....751
  Combiner Valve....753
  Counterweight,....755
  Final Drives....756
  Foreboom....776
  Four Stem Control Valve (Front)....780
  Four Stem Control Valve (Rear)....791
  Front Idlers....800
  Fuel Tank....807
  Hydraulic Cylinder Bearing Assemblies (Bucket And Boom)....810
  Hydraulic Cylinder Bearing Assemblies (Stick)....813
  Hydraulic Oil Cooler....815
  Hydraulic Tank....816
  Hydraulic Track Adjuster And Yoke....819
  Main System Oil Filter....823
  Main System Relief Valve....825
  Motors....831
  Oil Cooler Relief Valve....844
  Parking Brakes....846
  Pilot Control Valves....851
  Pilot System Oil Filter....854
  Pilot System Pump....855
  Pilot System Relief Valve....861
  Pump Drive....865
  Pump Selector Valve....875
  Recoil Spring....877
  Release Oil Pressure In Main System....881
  Safety Valve....883
  Shuttle Valve....885
  Speed And Direction Pilot Control Valve....887
  Sprockets....892
  Stick And Swing Pilot Control Valve....894
  Stick Cylinder....897
  Stick....903
  Summing Valve....907
  Swing Brake....910
  Swing Drive....913
  Swing Gear And Bearing....934
  Swing Motor....936
  Swing Relief Valve....938
  Swivel Group....941
  Track Brake Valve....948
  Track Carrier Roller....952
  Track Motor Guards....958
  Track Motors....960
  Track Roller Frame....962
  Track Roller....964
  Tracks....971
  Undercarriage....976
 
Caterpillar 215 EXCAVATOR Repair Service Manual