Caterpillar C3.4 Industrial Engine Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar C3.4 Industrial Engine, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar C3.4 Industrial Engine workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR6242 - Specifications (C3.4 Industrial Engine).pdf
KENR6243 - Systems Operation (C3.4 Industrial Engine).pdf
KENR6243 - Testing & Adjusting (C3.4 Industrial Engine).pdf
KENR6244 - Disassembly & Assembly (C3.4 Industrial Engine).pdf
KENR6939 - Specifications (C3.4 Engines for Caterpillar Built Machines).pdf
KENR6940 - Systems Operation (C3.4 Engines for Caterpillar Built Machines).pdf
KENR6940 - Testing & Adjusting (C3.4 Engines for Caterpillar Built Machines).pdf
KENR6941 - Disassembly & Assembly (C3.4 Engines for Caterpillar Built Machines).pdf
PRODUCT DETAILS:
Total Pages: 1,160 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR6242 - Specifications (C3.4 Industrial Engine)...2
Engine Design...4
Fuel Injection Lines...6
Fuel Injection Pump...7
Alternator and Regulator...9
Belt Tension Chart...11
Camshaft...12
Connecting Rod Bearing Journal...16
Connecting Rod...17
Crankshaft Pulley...19
Crankshaft Seals...21
Crankshaft...22
Cylinder Block...25
Cylinder Head Valves...30
Cylinder Head...33
Electric Starting Motor...35
Engine Oil Bypass Valve...37
Engine Oil Pan...39
Engine Oil Pressure...41
Engine Oil Pump...42
Engine Oil Relief Valve...47
Exhaust Manifold...48
Flywheel...49
Front Housing and Covers...50
Fuel Injection Nozzles...52
Fuel Transfer Pump...55
Gear Group (Front)...57
Glow Plugs...59
Lifter Group...61
Main Bearing Journal...62
Piston and Rings...63
Rocker Shaft...69
Valve Mechanism Cover...71
Water Temperature Regulator...72
KENR6243 - Systems Operation (C3.4 Industrial Engine)...73
General Information...74
Air Inlet and Exhaust System...81
Cooling System...86
Fuel System...88
Basic Engine...96
Lubrication System...105
Electrical System...108
KENR6243 - Testing & Adjusting (C3.4 Industrial Engine)...112
Air in Fuel - Test...114
Finding Top Center Position for No. 1 Piston...117
Fuel System - Inspect...120
Troubleshooting...121
Fuel Injection Nozzle - Test...164
Air Inlet and Exhaust System - Inspect...171
Engine Crankcase Pressure (Blowby) - Test...172
Exhaust Temperature - Test...174
Fuel Injection Timing - Check - Distributor Pump...175
Fuel Quality - Test...181
Fuel System - Prime - Distributor Pump...183
qCompression - Test...185
Turbocharger - Inspect...188
Alternator - Test...194
Battery - Test...196
Compression - Test...197
Connecting Rod - Inspect...200
Connecting Rod Bearings - Inspect...203
Cooling System - Check - Overheating...204
Cooling System - Inspect...206
Cooling System - Test...208
Cylinder Block - Inspect...217
Cylinder Head - Inspect...219
Electric Starting System - Test...222
Engine Oil Cooler - Inspect...223
Engine Oil Pressure - Test...226
Engine Oil Pump - Inspect...228
Engine Valve Lash - Inspect_Adjust...232
Excessive Bearing Wear - Inspect...236
Excessive Engine Oil Consumption - Inspect...237
Flywheel - Inspect...238
Flywheel Housing - Inspect...242
Gear Group - Inspect...244
Glow Plugs - Test...248
Increased Engine Oil Temperature - Inspect...250
Main Bearings - Inspect...251
Piston Height - Inspect...252
Piston Ring Groove - Inspect...255
Valve Depth - Inspect...258
Valve Guide - Inspect...261
Water Temperature Regulator - Test...263
KENR6244 - Disassembly & Assembly (C3.4 Industrial Engine)...265
Exhaust Manifold - Remove and Install...268
Crankcase Breather - Remove and Install - Turbocharged Engines...271
Flywheel Housing - Remove and Install...274
Crankshaft Front Seal - Remove and Install...279
Flywheel - Remove...283
Crankshaft Pulley - Remove and Install...286
Front Cover - Remove and Install...291
Crankshaft Rear Seal - Remove and Install...294
Front Plate - Install...299
Crankshaft Wear Sleeve (Rear) - Remove and Install...302
Fuel Injection Pump - Install...306
Engine Oil Bypass Valve - Remove and Install...311
Housing (Front) - Remove and Install...314
Engine Oil Cooler - Install...318
Idler Gear - Remove and Install...322
Engine Oil Cooler - Remove...329
Front Plate - Remove...333
Engine Oil Filter Base - Remove and Install...336
Inlet Manifold - Remove and Install...339
Engine Oil Pump - Install...344
Rocker Shaft - Assemble...348
Engine Oil Pump - Remove...351
Fuel Injection Pump - Remove...353
Engine Oil Relief Valve - Remove and Install...358
Rocker Shaft - Disassemble...361
Flywheel - Install...364
Alternator - Remove and Install...368
Fuel Injection Lines - Remove and Install - Naturally Aspirated Engines...372
Fuel Injection Lines - Remove and Install - Turbocharged Engines...379
Fuel Injection Pump - Install - Fuel Injection Pumps With a Water Heated Cold Start Device...386
Fuel Injection Pump - Remove - Fuel Injection Pumps With a Water Heated Cold Start Device...391
Fuel Injector - Remove and Install - Naturally Aspirated Engines...397
Fuel Injector - Remove and Install - Turbocharged Engines...400
Fuel Priming Pump and Fuel Filter Base - Remove and Install...403
Inlet and Exhaust Valve Guides - Remove and Install...406
Inlet and Exhaust Valve Seat Inserts - Remove and Install...410
Inlet and Exhaust Valve Springs - Remove and Install - Alternative Method...413
Inlet and Exhaust Valve Springs - Remove and Install...420
Inlet and Exhaust Valves - Remove and Install...426
Rocker Shaft and Pushrod - Install...435
Rocker Shaft and Pushrod - Remove...438
Turbocharger - Install...441
Turbocharger - Remove...445
Valve Mechanism Cover - Remove and Install...449
Water Pump - Remove and Install...454
Water Temperature Regulator Housing - Remove and Install...459
Balancer - Assemble...464
Balancer - Disassemble...468
Balancer - Install...472
Balancer - Remove...476
Bearing Clearance - Check...478
Camshaft - Remove and Install...481
Camshaft Gear - Remove and Install...486
Crankshaft - Install...489
Connecting Rod Bearings - Install - Connecting rods in position...498
Connecting Rod Bearings - Remove - Connecting rods in position...501
Coolant Temperature Sensor - Remove and Install...503
Crankshaft - Remove...506
Crankshaft Gear - Remove and Install...511
Crankshaft Main Bearings - Remove and Install - Crankshaft in position...514
Cylinder Head - Install...526
Cylinder Head - Remove...533
Electric Starting Motor - Remove and Install...539
Engine Oil Pan - Remove and Install...542
Engine Oil Pressure Sensor - Remove and Install...551
Fan - Remove and Install...554
Glow Plugs - Remove and Install...557
Lifter Group - Remove and Install...561
Pistons and Connecting Rods - Assemble...565
Pistons and Connecting Rods - Disassemble...592
Pistons and Connecting Rods - Install...599
Pistons and Connecting Rods - Remove...603
V-Belts - Remove and Install...605
KENR6939 - Specifications (C3.4 Engines for Caterpillar Built Machines)...609
Engine Design...611
Fuel Injection Lines...613
Fuel Injection Pump...614
Fuel Injection Nozzles...616
Fuel Transfer Pump...619
Lifter Group...621
Rocker Shaft...622
Valve Mechanism Cover...624
Cylinder Head Valves...625
Cylinder Head...628
Exhaust Manifold...630
Camshaft...631
Engine Oil Relief Valve...635
Engine Oil Pump...636
Engine Oil Pressure...641
Engine Oil Bypass Valve...642
Engine Oil Pan...644
Water Temperature Regulator...646
Cylinder Block...647
Crankshaft...651
Crankshaft Seals...654
Connecting Rod Bearing Journal...655
Main Bearing Journal...656
Connecting Rod...657
Piston and Rings...659
Front Housing and Covers...664
Gear Group (Front)...666
Flywheel...668
Crankshaft Pulley...669
Belt Tension Chart...671
Alternator and Regulator...672
Electric Starting Motor...674
Glow Plugs...676
KENR6940 - Systems Operation (C3.4 Engines for Caterpillar Built Machines)...678
General Information...679
Fuel System...686
Air Inlet and Exhaust System...694
Lubrication System...699
Cooling System...702
Basic Engine...704
Electrical System...713
KENR6940 - Testing & Adjusting (C3.4 Engines for Caterpillar Built Machines)...716
Troubleshooting...718
Fuel System - Inspect...759
Air in Fuel - Test...760
Finding Top Center Position for No. 1 Piston...763
Fuel Injection Nozzle - Test...766
Fuel Injection Timing - Check - Distributor Pump...772
Fuel Quality - Test...778
Fuel System - Prime - Distributor Pump...780
Air Inlet and Exhaust System - Inspect...782
Turbocharger - Inspect...783
Exhaust Temperature - Test...789
Engine Crankcase Pressure (Blowby) - Test...790
Compression - Test...792
Engine Valve Lash - Inspect_Adjust...795
Valve Depth - Inspect...799
Valve Guide - Inspect...802
Engine Oil Pressure - Test...804
Engine Oil Pump - Inspect...806
Excessive Bearing Wear - Inspect...809
Excessive Engine Oil Consumption - Inspect...810
Increased Engine Oil Temperature - Inspect...811
Cooling System - Check - Overheating...812
Cooling System - Inspect...814
Cooling System - Test...816
Engine Oil Cooler - Inspect...824
Water Temperature Regulator - Test...826
Piston Ring Groove - Inspect...828
Connecting Rod - Inspect...831
Connecting Rod Bearings - Inspect...833
Main Bearings - Inspect...834
Cylinder Block - Inspect...835
Cylinder Head - Inspect...836
Piston Height - Inspect...839
Flywheel - Inspect...842
Flywheel Housing - Inspect...845
Gear Group - Inspect...847
Alternator - Test...851
Battery - Test...853
Electric Starting System - Test...854
Glow Plugs - Test...855
KENR6941 - Disassembly & Assembly (C3.4 Engines for Caterpillar Built Machines)...857
Fuel Priming Pump and Fuel Filter Base - Remove and Install...860
Fuel Injection Lines - Remove and Install - Turbocharged Engines...863
Fuel Injection Lines - Remove and Install - Naturally Aspirated Engines...870
Fuel Injection Pump - Remove - Fuel Injection Pumps With a Water Heated Cold Start Device...877
Fuel Injection Pump - Remove...883
Fuel Injection Pump - Install...888
Fuel Injection Pump - Install - Fuel Injection Pumps With a Water Heated Cold Start Device...892
Fuel Injector - Remove and Install - Naturally Aspirated Engines...897
Fuel Injector - Remove and Install - Turbocharged Engines...900
Turbocharger - Remove...903
Turbocharger - Install...907
Exhaust Manifold - Remove and Install...911
Inlet Manifold - Remove and Install...914
Inlet and Exhaust Valve Springs - Remove and Install - Alternative Method...918
Inlet and Exhaust Valve Springs - Remove and Install...924
Inlet and Exhaust Valves - Remove and Install...929
Inlet and Exhaust Valve Guides - Remove and Install...936
Inlet and Exhaust Valve Seat Inserts - Remove and Install...940
Engine Oil Filter Base - Remove and Install...943
Engine Oil Cooler - Remove...946
Engine Oil Cooler - Install...950
Engine Oil Relief Valve - Remove and Install...954
Engine Oil Bypass Valve - Remove and Install...957
Engine Oil Pump - Remove...960
Engine Oil Pump - Install...962
Water Pump - Remove and Install...966
Water Temperature Regulator Housing - Remove and Install...970
Flywheel - Remove...974
Flywheel - Install...977
Crankshaft Rear Seal - Remove and Install...980
Crankshaft Wear Sleeve (Rear) - Remove and Install...984
Flywheel Housing - Remove and Install...987
Crankshaft Pulley - Remove and Install...992
Crankshaft Front Seal - Remove and Install...996
Front Cover - Remove and Install...999
Idler Gear - Remove and Install...1002
Housing (Front) - Remove and Install...1008
Front Plate - Remove...1012
Front Plate - Install...1014
Crankcase Breather - Remove and Install - Turbocharged Engines...1017
Valve Mechanism Cover - Remove and Install...1020
Rocker Shaft and Pushrod - Remove...1025
Rocker Shaft - Disassemble...1027
Rocker Shaft - Assemble...1030
Rocker Shaft and Pushrod - Install...1033
Cylinder Head - Remove...1036
Cylinder Head - Install...1041
Lifter Group - Remove and Install...1047
Camshaft - Remove and Install...1051
Camshaft Gear - Remove and Install...1056
Engine Oil Pan - Remove and Install...1059
Balancer - Remove...1067
Balancer - Disassemble...1069
Balancer - Assemble...1073
Balancer - Install...1077
Pistons and Connecting Rods - Remove...1081
Pistons and Connecting Rods - Disassemble...1083
Pistons and Connecting Rods - Assemble...1090
Pistons and Connecting Rods - Install...1098
Connecting Rod Bearings - Remove - Connecting rods in position...1102
Connecting Rod Bearings - Install - Connecting rods in position...1104
Crankshaft Main Bearings - Remove and Install - Crankshaft in position...1107
Crankshaft - Remove...1123
Crankshaft - Install...1128
Crankshaft Gear - Remove and Install...1137
Bearing Clearance - Check...1140
Coolant Temperature Sensor - Remove and Install...1143
Engine Oil Pressure Sensor - Remove and Install...1146
Glow Plugs - Remove and Install...1149
V-Belts - Remove and Install...1152
Fan - Remove and Install...1155
Alternator - Remove and Install...1158
Caterpillar C3.4 Industrial Engine Repair Service Manual
