Suzuki VZ800, VZR1800 Motorcycles Repair Service Manual 1997-2008
Complete service repair manual with Electrical Wiring Diagrams for Suzuki VZ800, VZR1800 Motorcycles, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Suzuki VZ800, VZR1800 Motorcycles workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Suzuki VZ800 (aka Boulevard M50) Service Manual 2005.pdf
Suzuki VZ800 (VZ800V, VZ800W, VZ800X, VZ800Y, VZ800K1, VZ800K2) Service Manual '97-'02.pdf
Suzuki VZR1800 (K6, K7, K8) Service Manual 2006-2008.pdf
PRODUCT DETAILS:
Total Pages: 1,353 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
Suzuki VZ800 (VZ800V, VZ800W, VZ800X, VZ800Y, VZ800K1, VZ800K2) Service Manual '97-'02...2
FOREWORD - GROUP INDEX...2
1 GENERAL INFORMATION...5
2 PERIODIC MAINTENANCE...15
3 ENGINE...36
4 FUEL AND LUBRICATION SYSTEM...110
5 COOLING SYSTEM...142
6 CHASSIS...160
7 ELECTRICAL SYSTEM...204
8 SERVICING INFORMATION...238
WIRING DIAGRAM...247
9 EMISSION CONTROL INFORMATION...270
10 VZ800W ('98-MODEL)...277
WIRING DIAGRAM (for Australia)...290
WIRING DIAGRAM (for Canada and U.S.A.)...291
WIRING DIAGRAM (for the others)...292
11 VZ800X/Y/K1/K2 ('99, '00, '01, '02-MODELS)...295
Suzuki VZ800 (aka Boulevard M50) Service Manual 2005...316
99500-38050-01E VZ800 SERVICE MANUAL...316
00 FOREWORD_GROUP INDEX...317
HOW TO USE THIS MANUAL...318
TO LOCATE WHAT YOU ARE LOOKING FOR:...318
COMPONENT PARTS AND WORK TO BE DONE...318
SYMBOL...319
ABBREVIATIONS USED IN THIS MANUAL...320
01 GENERAL INFORMATION...323
WARNING/CAUTION/NOTE...324
GENERAL PRECAUTIONS...324
SUZUKI VZ800K5 (’05-MODEL)...326
SERIAL NUMBER LOCATION...326
FUEL, OIL AND ENGINE COOLANT RECOMMENDATION...326
BREAK-IN PROCEDURES...328
CYLINDER IDENTIFICATION...328
INFORMATION LABELS...329
SPECIFICATIONS...330
02 PERIODIC MAINTENANCE...332
PERIODIC MAINTENANCE SCHEDULE...333
MAINTENANCE AND TUNE-UP PROCEDURES...335
COMPRESSION PRESSURE CHECK...358
OIL PRESSURE CHECK...359
SDS CHECK...360
03 ENGINE...362
ENGINE COMPONENTS REMOVABLE WITH ENGINE IN PLACE...363
ENGINE REMOVAL AND INSTALLATION...364
ENGINE COMPONENTS INSPECTION AND SERVICING...388
ENGINE REASSEMBLY...426
04 SHAFT DRIVE...448
SECONDARY BEVEL GEARS...449
FINAL BEVEL GEARS...458
05 FI SYSTEM...473
PRECAUTIONS IN SERVICING...475
FI SYSTEM TECHNICAL FEATURES...482
FI SYSTEM PARTS LOCATION...484
ECM TERMINAL...487
SELF-DIAGNOSIS FUNCTION...488
FAIL-SAFE FUNCTION...492
FI SYSTEM TROUBLESHOOTING...493
SENSORS...547
06 FUEL SYSTEM AND THROTLE BODY...551
FUEL DELIVERY SYSTEM...552
FUEL SYSTEM...553
THROTTLE BODY...562
07 COOLING AND LUBRICATION SYSTEM...576
ENGINE COOLANT...577
COOLING CIRCUIT...578
RADIATOR AND WATER HOSES...579
COOLING FAN...582
COOLING FAN THERMO-SWITCH...584
ENGINE COOLANT TEMPERATURE SENSOR...585
THERMOSTAT...587
WATER PUMP...589
LUBRICATION SYSTEM...594
08 CHASSIS...596
EXTERIOR PARTS...598
FRONT WHEEL...600
FRONT FORK...607
HANDLEBAR...616
STEERING...619
REAR WHEEL...626
REAR SUSPENSION...633
FRONT BRAKE...645
REAR BRAKE...656
TIRE AND WHEEL...661
09 ELECTRICAL SYSTEM...665
CAUTIONS IN SERVICING...667
LOCATION OF ELECTRICAL COMPONENTS...670
CHARGING SYSTEM...672
STARTER SYSTEM AND SIDE-STAND/IGNITION INTERLOCK SYSTEM...676
IGNITION SYSTEM...684
SPEEDOMETER AND PILOT LAMP BOX...689
LAMPS...697
RELAYS...699
SWITCHES...699
BATTERY...701
10 SERVICING INFORMATION...704
TROUBLESHOOTING...705
WIRING HARNESS, CABLE AND HOSE ROUTING...718
PAIR (AIR SUPPLY) SYSTEM DIAGRAM...736
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING...737
SPECIAL TOOLS...738
TIGHTENING TORQUE...742
SERVICE DATA...746
11 EMISSION CONTROL INFORMATION...756
HEATED OXGEN SENSOR (HO2S) INSPECTION (FOR E-02, 19, 24)...763
EMISSION CONTROL SYSTEMS...757
PAIR (AIR SUPPLY) SYSTEM INSPECTION...760
PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING...762
EVAPORATIVE EMISSION CONTROL SYSTEM INSPECTION (Only for E-33)...764
EVAP CANISTER HOSE ROUTING (Only for E-33)...765
12 WIRING DIAGRAM...766
Suzuki VZR1800 (K6, K7, K8) Service Manual 2006-2008...770
Suzuki VZ800, VZR1800 Motorcycles Repair Service Manual 1997-2008