Case Skid Steer 410, 420 Repair & Service Manual
Complete repair service manual for Case Skid Steer 410, 420, with all the technical information to maintain, diagnose, and repair like professional mechanics.
Case Skid Steer 410, 420 workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
...
6-78950 - Case 410, 420 SKID STEER Service Manual.pdf
PRODUCT DETAILS:
Total Pages: 468 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
FLUIDS AND LUBRICANTS...5
CAPACITIES AND LUBRICANTS 3...6
ENVIRONMENT 3...6
CAPACITIES AND LUBRICANTS...7
ENVIRONMENT...7
Before you service this machine and dispose of oil, fluids and lubricants, always remember the environment. Do not put oil or fl...7
Engine Oil Selection...8
BS00H001...0
Oil Viscosity/Temperature Ranges...8
BS99N019...8
Fuel Storage...9
Specifications for Acceptable No. 2 Diesel Fuel...9
NOTES...10
7_52931.pdf...0
STANDARD TORQUE SPECIFICATIONS...11
TABLE OF CONTENTS...12
TORQUE SPECIFICATIONS - DECIMAL HARDWARE...13
Grade 5 Bolts, Nuts, and Studs...13
Grade 8 Bolts, Nuts, and Studs...13
TORQUE SPECIFICATIONS - METRIC HARDWARE...14
Grade 8.8 Bolts, Nuts, and Studs...14
Grade 10.9 Bolts, Nuts, and Studs...14
Grade 12.9 Bolts, Nuts, and Studs...14
TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS...15
37 Degree Flare Fitting...15
Straight Threads with O-ring...15
Split Flange Mounting Bolts...16
O-Ring Face Seal End...16
O-Ring Boss End Fitting or Lock Nut...16
Pipe fittings...17
7_52950.pdf...0
METRIC CONVERSION CHART...19
TABLE OF CONTENTS...20
CONVERSION FACTORS...21
Metric to U.S...21
U.S. to Metric...22
6_79130.pdf...0
ENGINE AND RADIATOR REMOVAL AND INSTALLATION...25
6_79540.pdf...0
ELECTRICAL SYSTEM SPECIFICATIONS, TROUBLESHOOTING, AND SCHEMATICS...47
TABLE OF CONTENTS...48
GENERAL INFORMATION 7...48
SWITCH PANEL 98...51
GENERAL INFORMATION...0
Circuit Diagram Legends...0
Wire Identification...0
WIRE SIZE IN MM...0
0.8 MM 2.0 MM...0
1.0 MM 5.0 MM...0
WIRE SIZE IN STANDARD...0
18 - gauge 14 - gauge...0
16 - gauge 10 - gauge...0
Fuses...0
4...0
373247A2...0
1. LIGHTS...0
2. WIPER (IF EQUIPPED)...0
3. INTERLOCK/INSTRUMENT CLUSTER...0
4. HORN/BACKUP ALARM...0
5. FRONT ELECTRIC/ACCESSORY...0
6. HEATER/AIR CONDITIONING (IF EQUIPPED)...0
7. HAZARD/HIGH FLOW (IF EQUIPPED)...0
8. HYDRAULIC COUPLER/BEACON (IF EQUIPPED)...0
1 Battery...0
NOTE: The battery must be at full charge and all connections clean and tight before doing any testing of the electrical system. Use a multimeter for the following tests...0
2 Alternator...0
3 Starter Motor and Solenoid...0
5 Starting Relay...0
7 Ignition Switch...55
1. BATTERY...56
2. ALTERNATOR...56
3. STARTER AND SOLENOID...56
4. CIRCUIT BREAKERS...56
5. STARTER RELAY...56
6. RESISTOR (50 OHM)...56
7. IGNITION SWITCH...56
ELECTRICAL SCHEMATIC FRAME 1...56
8 Main Power Relay...57
11 Primary Fuse Block...57
12 Options Fuse Block...58
8. MAIN POWER RELAY...59
9. OPTIONS POWER RELAY...59
10. DIODE (REVERSE POLARITY)...59
11. PRIMARY FUSE BLOCK...59
12. OPTIONS FUSE BLOCK...59
ELECTRICAL SCHEMATIC FRAME 2...59
15 Fuel Hold In Solenoid...60
13. NOT USED...61
14. FUEL PUMP...61
15. FUEL HOLD-IN SOLENOID...61
ELECTRICAL SCHEMATIC FRAME 3...61
16. COIL...62
17. GLOW PLUGS...62
ELECTRICAL SCHEMATIC FRAME 4...62
18 Interlock Relay...63
19 Seat Switch...63
20 Seat Bar Switch...63
22 and 23 Loader Valve Solenoids...64
24 Brake Release Solenoid...64
18. INTERLOCK RELAY...65
19. SEAT SWITCH...65
20. SEAT BAR SWITCH...65
21. NOT USED...65
22. LOADER VALVE SOLENOID...65
23. LOADER VALVE SOLENOID...65
24. BRAKE RELEASE/TANDEM PUMP NEUTRAL OVERRRIDE SOLENOID...65
25. OPTION NOT AVAILABLE 410 AND 420...65
ELECTRICAL SCHEMATIC FRAME 5...65
Instrument Cluster...66
27 Hydraulic Filter Pressure Switch...66
28 Hydraulic Oil Temperature Sender...66
29 Engine Coolant Temperature Sender...67
30 Air Filter Restriction Switch...67
32 Engine Oil Pressure Switch...68
26. NOT USED...69
27. HYDRAULIC FILTER PRESSURE SWITCH...69
28. HYDRAULIC OIL TEMPERATURE SENDER...69
29. ENGINE COOLANT TEMPERATURE SENDER...69
30. AIR FILTER RESTRICTION SWITCH...69
31. FUEL SENDER...69
32. ENGINE OIL PRESSURE SWITCH...69
33. CHARGE PRESSURE SWITCH...69
ELECTRICAL SCHEMATIC FRAME 6...69
Work/Road Light Switch...70
37 Left Front Work Lamp...70
38 Right Front Work Lamp...70
39 Rear Work Lamp...70
40 Left Rear Indicator Lamp...70
41 Right Rear Indicator Lamp...71
34. DIODE...72
35. LIGHT RELAY NO. 1...72
36. LIGHT RELAY NO.2...72
37. LEFT FRONT WORKLIGHT...72
38. RIGHT FRONT WORKLIGHT...72
39. REAR WORKLIGHT...72
40. LEFT REAR INDICATOR LAMP...72
41. RIGHT REAR INDICATOR LAMP...72
ELECTRICAL SCHEMATIC FRAME 7...72
44 Horn...73
44. HORN...74
ELECTRICAL SCHEMATIC FRAME 8...74
45 Backup Alarm Switch (Left)...75
46 Backup Alarm Switch (Right)...75
47 Backup Alarm...76
45. BACKUP ALARM SWITCH (LEFT)...77
46. BACKUP ALARM SWITCH (RIGHT)...77
47. BACKUP ALARM...77
ELECTRICAL SCHEMATIC FRAME 9...77
48 Cab Door Switch...78
48. CAB DOOR SWITCH...79
48a. WIPER/WASHER SWITCH...79
ELECTRICAL SCHEMATIC FRAME 10...79
49 High Flow Switch...80
52 Forward High Flow Solenoid...80
53 Reverse High Flow Solenoid...80
49. ELECTRO-HYDRAULIC HIGH FLOW SWITCH...81
50. DIODE...81
51. COMBINATION SOLENOID...81
52. FORWARD SOLENOID...81
53. REVERSE SOLENOID...81
ELECTRICAL SCHEMATIC FRAME 11...81
54 Ride Control Solenoid...82
54. RIDE CONTROL SOLENOID...83
ELECTRICAL SCHEMATIC FRAME 12...83
55 Rotating Beacon Switch...84
56 Rotating Beacon...84
55. ROTATING BEACON SWITCH...85
56. ROTATING BEACON...85
ELECTRICAL SCHEMATIC FRAME 13...85
Electrical Accessory Outlet (Optional)...86
ELECTRICAL SCHEMATIC FRAME 14...87
57 Hydraulic Coupler Switch...88
59 Hydraulic Coupler Release Solenoid...88
57. HYDRAULIC COUPLER SWITCH...89
58. DIODE...89
59. HYDRAULIC COUPLER RELEASE SOLENOID...89
ELECTRICAL SCHEMATIC FRAME 15...89
Dome Lamp with Switch...90
62 Fan Speed Switch...90
61. HEAT CONTROL SWITCH...91
62. FAN SPEED SWITCH...91
63. BLOWER MOTOR...91
64. OPTION NOT AVAILABLE 410 AND 420...91
65. OPTION NOT AVAILABLE 410 AND 420...91
66. OPTION NOT AVAILABLE 410 AND 420...91
67. OPTION NOT AVAILABLE 410 AND 420...91
ELECTRICAL SCHEMATIC FRAME 16...91
ELECTRICAL SCHEMATIC FRAME 17...92
ELECTRICAL SCHEMATIC FRAME 18...93
70 Starting Interlock Relay...94
69. AUXILIARY HYDRAULIC NEUTRAL SWITCH...95
70. STARTING INTERLOCK RELAY...95
71. FUEL SOLENOID RELAY...95
72. DIODE...95
ELECTRICAL SCHEMATIC FRAME 19...95
73. HAZARD SWITCH...96
74. FLASHER MODULE...96
75. DIODE PACK...96
ELECTRICAL SCHEMATIC FRAME 20...96
60. LEFT FRONT HEADLAMP...97
68. RIGHT FRONT HEADLIGHT...97
76. LEFT REAR TURNLIGHT...97
77. RIGHT REAR TURNLIGHT...97
78. LEFT FRONT TURNLIGHT...97
78. RIGHT FRONT TURNLIGHT...97
80. LEFT FRONT POSITION LIGHT...97
81. RIGHT FRONT POSITION LIGHT...97
82. LICENSE PLATE LIGHT...97
83. RESISTOR...97
ELECTRICAL SCHEMATIC FRAME 21...97
bc04m092-22...98
84. LOADER LOCKOUT SWITCH (OPTIONAL)...98
ELECTRICAL SCHEMATIC FRAME 22...98
bc04m092-23...99
85. NOT USED...99
86. LEFT BRAKE LIGHT SWITCH (EURO)...99
87. RIGHT BRAKE LIGHT SWITCH (EURO)...99
88. BRAKE LIGHT SWITCH TIMER RELAY (EURO)...99
ELECTRICAL SCHEMATIC FRAME 23...99
90 Turn Signal Switch...100
91 Attachment Hydraulic Switch...100
98 Attachment Hydraulic Forward Flow “ON” Switch...100
89. TWO (2) SPEED SWITCH...101
90. TURN SIGNAL SWITCH...101
91. ATTACHMENT HYDRAULIC SWITCH...101
98. ATTACHMENT HYDRAULIC FORWARD FLOW “ON” SWITCH...101
ELECTRICAL SCHEMATIC FRAME 24...101
92 Horn Switch...102
94 Front Electric Control Switch No. 1...102
95 Front Electric Control Switch No. 2...103
96 Front Electric Control Switch No. 3...103
97 Front Electric Control Switch No. 4...103
92. HORN SWITCH...104
93. RIDE CONTROL SWITCH...104
94. FRONT ELECTRIC CONTROL SWITCH nO. 1...104
95. FRONT ELECTRIC CONTROL SWITCH nO. 2...104
96. FRONT ELECTRIC CONTROL SWITCH nO. 3...104
97. FRONT ELECTRIC CONTROL SWITCH nO. 4...104
ELECTRICAL SCHEMATIC FRAME 25...104
ELECTRICAL SCHEMATIC FRAME 26...105
CONNECTORS SCHEMATIC FRAME 1...106
Connector 4 Alternator...106
PAC_12186568...106
Connector 7 Starter Relay...106
245731C1...106
Connector 8...106
256357A1...106
Connector 8A...107
256356A1...107
Connector 9 Ignition Switch...107
pac_12052856...107
Connector 52...107
FRA54201016...107
Connector 52A...108
FRA54201009...108
CONNECTORS SCHEMATIC FRAME 2...108
Connector 14 Main Power Relay...108
245731C1...108
Connector 25...108
CNH_style_24...108
Connector 64 Options Power Relay...108
245731C1...108
CONNECTORS SCHEMATIC FRAME 3...109
Connector 60...109
CONNECTORS SCHEMATIC FRAME 5...109
Connector 8A...109
256356A1...109
Connector 8...109
256357A1...109
Connector 18 Interlock Relay...110
245731C1...110
Connector 23 Instrument Cluster...110
AMP_3_1437290_8...110
Connector 50...110
CNH_STYLE_24...110
Connector 57...111
256340A1...111
Connector 58...111
253294A1‘...111
Connector 59...111
253294A1...111
Connector 79...111
256340A1...111
Connector 80...112
225316C1...112
Connector 103...112
256340A1...112
Connector 127...112
256346A1...112
Connector 127A...112
256346A1...112
CONNECTORS SCHEMATIC FRAME 6...113
Connector 8...113
256357A1...113
Connector 8A...113
256356A1...113
Connector 23 Instrument Cluster...114
AMP_3-1437290-8...114
Connector 29...114
291718A1...114
Connector 30...114
245482C1...114
Connector 52...115
FRA_54201009...115
Connector 52A...115
FRA_54201016...115
CONNECTORS SCHEMATIC FRAME 7...116
Connector 8...116
256357A1...116
Connector 8A...116
256356A1...116
Connector 32...116
256340A1...116
Connector 33...116
256340A1...116
Connector 34...117
256340A1...117
Connector 93...117
245731C1...117
Connector 96...117
245731C1...117
Connector 99...118
CNH_style_24...118
CONNECTORS SCHEMATIC FRAME 8...118
Connector 39 (Grey)...118
256340A1...118
CONNECTORS SCHEMATIC FRAME 10...118
Connector 50A...118
CNH_style_24...118
Connector 51...118
225295C1...118
Connector 51A...119
225295C1...119
Connector 65...119
182069A1...119
Connector 65A...119
182069A1...119
Connector 112...119
239451a1...119
Connector 113...120
AMP_480115_1...120
Connector 140...120
225351C1...120
Connector 140A...120
225350C1...120
Connector 141 Wiper/Washer Switch...120
CONNECTORS SCHEMATIC FRAME 11...121
Connector 70...121
DE_HDP26-24-21S...121
Connector 70A...121
DE_HDP24-24-21P...121
Connector 72...121
245432C1...121
Connector 81...121
225316A1...121
Connector 81B...122
225315C1...122
Connector 120...122
245482C1...122
Connector 121...122
291718A1...122
Connector 122...122
291718A1...122
Connector 123...123
253294A1...123
Connector 124...123
CNH_STYLE-24...123
CONNECTORS SCHEMATIC FRAME 12...123
Connector 77...123
256340A1...123
CONNECTORS SCHEMATIC FRAME 13...123
Connector 67...123
245781C1...123
Connector 68...124
CNH_STYLE-24...124
CONNECTORS SCHEMATIC FRAME 14...124
Connector 71...124
877291R1...124
Connector 71A (Euro)...124
877290R1...124
CONNECTORS SCHEMATIC FRAME 15...124
Connector 70...124
DE_HDP26-24-21S...124
Connector 70A...125
DE_HDP24-24-21P...125
Connector 73...125
CNH_STYLE-24...125
Connector 75...125
245432C1...125
Connector 76...125
225316C1...125
Connector 115...126
256340A1...126
Connector 115A...126
256341A1...126
CONNECTORS SCHEMATIC FRAME 16...126
Connector 69...126
CNH_STYLE-24...126
Connector 117...126
877291R1...126
Connector 117A...127
Connector 170...127
Connector 171...127
Connector 174...128
Connector 175...128
Connector 176...128
CONNECTORS SCHEMATIC FRAME 17...128
Connector 66...128
256351A1...128
Connector 66A...129
256350A1...129
Connector 85...129
256345A1...129
Connector 86...129
256345A1...129
CONNECTORS SCHEMATIC FRAME 18...130
Connector 49...130
225320C1...130
Connector 107...130
225233C1...130
Connector 138...131
225389C1...131
Connector 138A...131
225388C1...131
Connector 150...132
182069A1...132
Connector 150A...132
182069A1...132
CONNECTORS SCHEMATIC FRAME 19...132
Connector 125...132
245731C1...132
Connector 127B...133
256347A1...133
Connector 127C...133
256346A1...133
Connector 128...133
245731C1...133
Connector 129...133
CNH_STYLE_30...133
Connector 130...134
256341A1...134
CONNECTORS SCHEMATIC FRAME 20...134
Connector 66B...134
256350A1...134
Connector 66C...134
256351A1...134
Connector 92...135
245781C1...135
Connector 275...135
245731C1...135
Connector 276...135
245488C1...135
CONNECTORS SCHEMATIC FRAME 21...136
Connector 86B...136
256344A1...136
Connector 226...136
225326C1...136
Connector 227...137
225326C1...137
Connector 228...137
277905A1...137
Connector 229...138
277905A1...138
Connector 230...138
245482C1...138
CONNECTORS SCHEMATIC FRAME 22...138
Connector 50C...138
CNH_STYLE_24...138
Connector 50D...138
CNH_STYLE_24...138
Connector 119...139
245781C1...139
CONNECTORS SCHEMATIC FRAME 23...139
Connector 71B (Euro)...139
872291R1...139
Connector 71C...139
877290R1...139
Connector 190 (Euro)...139
245731C1...139
CONNECTORS SCHEMATIC FRAME 24...140
Connector 79B...140
256341A1...140
Connector 79C...140
256341A1...140
Connector 79D...140
256341A1...140
Connector 85A...140
256344A1...140
Connector 85D...141
256344A1...141
Connector 123B...141
256294A1...141
Connector 123C...141
256294A1...141
Connector 123D...141
256294A1...141
CONNECTORS SCHEMATIC FRAME 25...142
Connector 39F...142
253294A1...142
Connector 39G...142
253294A1...142
Connector 39H...142
253294A1...142
Connector 49H...143
DEU_DT06-8S...143
Connector 77H...143
256341A1-...143
1...144
BD05A089...144
1. KEY SWITCH...144
2. INSTRUMENT (EIC) PANEL...144
SWITCH PANEL...144
1...144
BD04N043...144
1. TEMPERATURE CONTROL...144
2. BLOWER FAN SWITCH...144
3. AIR CONDITIONING SWITCH (IF EQUIPPED)...144
4. BLANK FOR SWITCH...144
5. HYDRAULIC COUPLER SWITCH (IF EQUIPPED)...144
6. ROTATING BEACON SWITCH LOCATION (IF EQUIPPED)...144
7. HAZARD FLASHER SWITCH LOCATION (IF EQUIPPED)...144
8. HIGH/LOW HYDRAULIC CONTROL SWITCH (IF EQUIPPED)...144
1...145
bd05a089...145
1. SEAT BELT INDICATOR LAMP...145
2. ENGINE OIL PRESSURE INDICATOR LAMP AND ALARM...145
3. PARK BRAKE INDICATOR LAMP...145
4. FUEL GUAGE...145
5. HOURMETER...145
6. ROAD LAMP SWITCH...145
7. AUXILIARY HYDRAULIC INTERLOCK OVERRIDE SWITCH...145
8. WORK LAMP SWITCH...145
9. PARK BRAKE “ON/OFF” SWITCH...145
10. HYDRAULIC OIL FILTER WARNING LAMP...145
11. COOLANT TEMPERATURE WARNING LAMP AND ALARM...145
12. ENGINE AIR FILTER WARNING LAMP...145
13. ENGINE PREHEATER LAMP (IF EQUIPPED)...145
14. CHARGE PRESSURE WARNING LAMP...145
15. HYDRAULIC FLUID TEMPERATURE WARNING LAMP...145
Monitored functions and parameters:...146
1. Operator (in/out seat) - lighted indicator...146
2. Operator seat restraint bar (up/down), - lighted indicator (same as lighted indicator in (1)...146
3. Engine oil pressure (high/low) - lighted indicator...146
4. Hydraulic charge pressure (high/low) - lighted indicator...146
5. Hydraulic oil temperature (high/low) - lighted indicator...146
6. Engine coolant temperature (high/low) - lighted indicator...146
7. Hydraulic oil filter condition (free/restricted) - lighted indicator...146
8. Engine air filter condition (free/restricted) - lighted indicator...146
9. Parking brake state (ON/OFF) - lighted indicator...146
10. Engine preheat state (ON/OFF) - lighted indicator...146
11. Battery voltage (over/under) - displayed in place of engine hours when out of limits high/low...146
12. Engine hours (accumulated to tenth hour) - character display...146
13. Fuel level - eight element vertical bar graph...146
Controlled Functions:...146
1. Hydraulic interlock solenoid output - inhibits boom/bucket movement when operator out of seat or the seat restraint bar is in the raised position...146
2. Hydraulic brake output - prevents loader motion when the operator is out of the seat, or the seat restraint bar is in the raised position...146
3. Grid heat output (if equipped) - applies power to the grid heater relay for an interval of time determined by the temperature of the engine coolant each time the ignition key is turned from off to on...146
4. Hydraulic auxiliary override - enables a continuous hydraulic flow to attachments when an operator leaves the seat to operate...146
A. (6) Work lights (ON/OFF)...146
B. (8) Road lights (ON/OFF)...146
C. (9) Parking brake (SET/RELEASE)...146
D. (7) Auxiliary hydraulic interlock override...146
Push Button Functional Description:...146
Restraint System: The EIC contains logic to ensure operator safety. The EIC continually monitors the seat switch and the seat re...147
EIC Special Functions (Setup Menu):...147
A. (1) Select engine type: (for correct cold engine preheat profile)...147
B. (2) Select brake type: hydraulic or no brake...147
C. (3) Display EIC software revision level...147
D. (5) Modify engine hours: (coded entry required)...147
Push Button Definitions:...147
1. Any button: Any button may be depressed and held for six seconds to enter the setup mode. The seat must be unoccupied and the ignition key off during this time, but the operator may sit in the seat after the setup mode is entered...147
2. Parking brake: Provides for editing the values that a setup menu item (engine type, brake type, engine hours) can have. When ...147
3. Road light: Used to view in succession all of the values that an item can have. When changing engine hours, this button increments a flashing digit value in a circular manner from 0 - 9...147
4. Work light: Used to navigate to the next menu item. When changing engine hours, this button causes the flashing emphasis to move to the next digit to the right...147
5. Auxiliary override: This button functions as an unconditional setup exit without save from any location in the menu. When thi...147
6. To Exit the Setup Menu: (1) Leave the loader. After three seconds the EIC will automatically power down, (2) place the ignition key in either the ACC or the ON position or (3) push and release the auxiliary override button...147
Special Feature Choices:...148
1. Display/select engine type...148
2. Display/change brake type...148
3. Display/change engine hours are the only values that may be modified...148
Detailed Description of Setup Items:...148
Selecting an Engine Preheat Profile:...148
Changing Brake Type:...148
Changing Engine Hours:...148
TROUBLESHOOTING ELECTRONIC INSTRUMENT CLUSTER (EIC)...149
NOTES...152
p003_usl.pdf...0
GENERAL INFORMATION...53
Circuit Diagram Legends...53
Wire Identification...53
WIRE SIZE IN MM...53
0.8 MM 2.0 MM...53
1.0 MM 5.0 MM...53
WIRE SIZE IN STANDARD...53
18 - gauge 14 - gauge...53
16 - gauge 10 - gauge...53
Fuses...53
4...53
87457332...53
1. LIGHTS...53
2. WIPER (IF EQUIPPED)...53
3. INTERLOCK/INSTRUMENT CLUSTER...53
4. HORN/BACKUP ALARM...53
5. FRONT ELECTRIC/ACCESSORY...53
6. HEATER/AIR CONDITIONING (IF EQUIPPED)...53
7. HAZARD/HIGH FLOW (IF EQUIPPED)...53
8. HYDRAULIC COUPLER/BEACON (IF EQUIPPED)...53
9. INTERLOCK RELAY...53
10. MAIN POWER RELAY...53
11. STARTER RELAY...53
12. n/a...53
13. ACCESSORY POWER RELAY...53
14. AUXILIARY INTERLOCK / FUEL SHUTOFF RELAY...53
15. AUXILIARY INTERLOCK / STARTER RELAY...53
16. WORK LIGHT / ROAD LIGHT RELAY...53
17. HAZARD FLASHER...53
1 Battery...54
NOTE: The battery must be at full charge and all connections clean and tight before doing any testing of the electrical system. Use a multimeter for the following tests...54
2 Alternator...54
3 Starter Motor and Solenoid...54
5 Starting Relay...54
7 Ignition Switch...0
1. BATTERY...0
2. ALTERNATOR...0
3. STARTER AND SOLENOID...0
4. CIRCUIT BREAKERS...0
5. STARTER RELAY...0
6. RESISTOR (50 OHM)...0
7. IGNITION SWITCH...0
ELECTRICAL SCHEMATIC FRAME 1...0
8 Main Power Relay...0
11 Primary Fuse Block...0
12 Options Fuse Block...0
8. MAIN POWER RELAY...0
9. OPTIONS POWER RELAY...0
10. DIODE (REVERSE POLARITY)...0
11. PRIMARY FUSE BLOCK...0
12. OPTIONS FUSE BLOCK...0
ELECTRICAL SCHEMATIC FRAME 2...0
15 Fuel Hold In Solenoid...0
13. NOT USED...0
14. FUEL PUMP...0
15. FUEL HOLD-IN SOLENOID...0
ELECTRICAL SCHEMATIC FRAME 3...0
16. COIL...0
17. GLOW PLUGS...0
ELECTRICAL SCHEMATIC FRAME 4...0
18 Interlock Relay...0
19 Seat Switch...0
20 Seat Bar Switch...0
22 and 23 Loader Valve Solenoids...0
24 Brake Release Solenoid...0
18. INTERLOCK RELAY...0
19. SEAT SWITCH...0
20. SEAT BAR SWITCH...0
21. NOT USED...0
22. LOADER VALVE SOLENOID...0
23. LOADER VALVE SOLENOID...0
24. BRAKE RELEASE/TANDEM PUMP NEUTRAL OVERRRIDE SOLENOID...0
25. OPTION NOT AVAILABLE 410 AND 420...0
ELECTRICAL SCHEMATIC FRAME 5...0
Instrument Cluster...0
27 Hydraulic Filter Pressure Switch...0
28 Hydraulic Oil Temperature Sender...0
29 Engine Coolant Temperature Sender...0
30 Air Filter Restriction Switch...0
32 Engine Oil Pressure Switch...0
26. NOT USED...0
27. HYDRAULIC FILTER PRESSURE SWITCH...0
28. HYDRAULIC OIL TEMPERATURE SENDER...0
29. ENGINE COOLANT TEMPERATURE SENDER...0
30. AIR FILTER RESTRICTION SWITCH...0
31. FUEL SENDER...0
32. ENGINE OIL PRESSURE SWITCH...0
33. CHARGE PRESSURE SWITCH...0
ELECTRICAL SCHEMATIC FRAME 6...0
Work/Road Light Switch...0
37 Left Front Work Lamp...0
38 Right Front Work Lamp...0
39 Rear Work Lamp...0
40 Left Rear Indicator Lamp...0
41 Right Rear Indicator Lamp...0
34. DIODE...0
35. LIGHT RELAY NO. 1...0
36. LIGHT RELAY NO.2...0
37. LEFT FRONT WORKLIGHT...0
38. RIGHT FRONT WORKLIGHT...0
39. REAR WORKLIGHT...0
40. LEFT REAR INDICATOR LAMP...0
41. RIGHT REAR INDICATOR LAMP...0
ELECTRICAL SCHEMATIC FRAME 7...0
44 Horn...0
44. HORN...0
ELECTRICAL SCHEMATIC FRAME 8...0
45 Backup Alarm Switch (Left)...0
46 Backup Alarm Switch (Right)...0
47 Backup Alarm...0
45. BACKUP ALARM SWITCH (LEFT)...0
46. BACKUP ALARM SWITCH (RIGHT)...0
47. BACKUP ALARM...0
ELECTRICAL SCHEMATIC FRAME 9...0
48 Cab Door Switch...0
48. CAB DOOR SWITCH...0
48a. WIPER/WASHER SWITCH...0
ELECTRICAL SCHEMATIC FRAME 10...0
49 High Flow Switch...0
52 Forward High Flow Solenoid...0
53 Reverse High Flow Solenoid...0
49. ELECTRO-HYDRAULIC HIGH FLOW SWITCH...0
50. DIODE...0
51. COMBINATION SOLENOID...0
52. FORWARD SOLENOID...0
53. REVERSE SOLENOID...0
ELECTRICAL SCHEMATIC FRAME 11...0
54 Ride Control Solenoid...0
54. RIDE CONTROL SOLENOID...0
ELECTRICAL SCHEMATIC FRAME 12...0
55 Rotating Beacon Switch...0
56 Rotating Beacon...0
55. ROTATING BEACON SWITCH...0
56. ROTATING BEACON...0
ELECTRICAL SCHEMATIC FRAME 13...0
Electrical Accessory Outlet (Optional)...0
ELECTRICAL SCHEMATIC FRAME 14...0
57 Hydraulic Coupler Switch...0
59 Hydraulic Coupler Release Solenoid...0
57. HYDRAULIC COUPLER SWITCH...0
58. DIODE...0
59. HYDRAULIC COUPLER RELEASE SOLENOID...0
ELECTRICAL SCHEMATIC FRAME 15...0
Dome Lamp with Switch...0
62 Fan Speed Switch...0
61. HEAT CONTROL SWITCH...0
62. FAN SPEED SWITCH...0
63. BLOWER MOTOR...0
64. OPTION NOT AVAILABLE 410 AND 420...0
65. OPTION NOT AVAILABLE 410 AND 420...0
66. OPTION NOT AVAILABLE 410 AND 420...0
67. OPTION NOT AVAILABLE 410 AND 420...0
ELECTRICAL SCHEMATIC FRAME 16...0
ELECTRICAL SCHEMATIC FRAME 17...0
ELECTRICAL SCHEMATIC FRAME 18...0
70 Starting Interlock Relay...0
69. AUXILIARY HYDRAULIC NEUTRAL SWITCH...0
70. STARTING INTERLOCK RELAY...0
71. FUEL SOLENOID RELAY...0
72. DIODE...0
ELECTRICAL SCHEMATIC FRAME 19...0
73. HAZARD SWITCH...0
74. FLASHER MODULE...0
75. DIODE PACK...0
ELECTRICAL SCHEMATIC FRAME 20...0
60. LEFT FRONT HEADLAMP...0
68. RIGHT FRONT HEADLIGHT...0
76. LEFT REAR TURNLIGHT...0
77. RIGHT REAR TURNLIGHT...0
78. LEFT FRONT TURNLIGHT...0
78. RIGHT FRONT TURNLIGHT...0
80. LEFT FRONT POSITION LIGHT...0
81. RIGHT FRONT POSITION LIGHT...0
82. LICENSE PLATE LIGHT...0
83. RESISTOR...0
ELECTRICAL SCHEMATIC FRAME 21...0
bc04m092-22...0
84. LOADER LOCKOUT SWITCH (OPTIONAL)...0
ELECTRICAL SCHEMATIC FRAME 22...0
bc04m092-23...0
85. NOT USED...0
86. LEFT BRAKE LIGHT SWITCH (EURO)...0
87. RIGHT BRAKE LIGHT SWITCH (EURO)...0
88. BRAKE LIGHT SWITCH TIMER RELAY (EURO)...0
ELECTRICAL SCHEMATIC FRAME 23...0
90 Turn Signal Switch...0
91 Attachment Hydraulic Switch...0
98 Attachment Hydraulic Forward Flow “ON” Switch...0
89. TWO (2) SPEED SWITCH...0
90. TURN SIGNAL SWITCH...0
91. ATTACHMENT HYDRAULIC SWITCH...0
98. ATTACHMENT HYDRAULIC FORWARD FLOW “ON” SWITCH...0
ELECTRICAL SCHEMATIC FRAME 24...0
92 Horn Switch...0
94 Front Electric Control Switch No. 1...0
95 Front Electric Control Switch No. 2...0
96 Front Electric Control Switch No. 3...0
97 Front Electric Control Switch No. 4...0
92. HORN SWITCH...0
93. RIDE CONTROL SWITCH...0
94. FRONT ELECTRIC CONTROL SWITCH nO. 1...0
95. FRONT ELECTRIC CONTROL SWITCH nO. 2...0
96. FRONT ELECTRIC CONTROL SWITCH nO. 3...0
97. FRONT ELECTRIC CONTROL SWITCH nO. 4...0
ELECTRICAL SCHEMATIC FRAME 25...0
ELECTRICAL SCHEMATIC FRAME 26...0
CONNECTORS SCHEMATIC FRAME 1...0
Connector 4 Alternator...0
PAC_12186568...0
Connector 7 Starter Relay...0
245731C1...0
Connector 8...0
256357A1...0
Connector 8A...0
256356A1...0
Connector 9 Ignition Switch...0
pac_12052856...0
Connector 52...0
FRA54201016...0
Connector 52A...0
FRA54201009...0
CONNECTORS SCHEMATIC FRAME 2...0
Connector 14 Main Power Relay...0
245731C1...0
Connector 25...0
CNH_style_24...0
Connector 64 Options Power Relay...0
245731C1...0
CONNECTORS SCHEMATIC FRAME 3...0
Connector 60...0
CONNECTORS SCHEMATIC FRAME 5...0
Connector 8A...0
256356A1...0
Connector 8...0
256357A1...0
Connector 18 Interlock Relay...0
245731C1...0
Connector 23 Instrument Cluster...0
AMP_3_1437290_8...0
Connector 50...0
CNH_STYLE_24...0
Connector 57...0
256340A1...0
Connector 58...0
253294A1‘...0
Connector 59...0
253294A1...0
Connector 79...0
256340A1...0
Connector 80...0
225316C1...0
Connector 103...0
256340A1...0
Connector 127...0
256346A1...0
Connector 127A...0
256346A1...0
CONNECTORS SCHEMATIC FRAME 6...0
Connector 8...0
256357A1...0
Connector 8A...0
256356A1...0
Connector 23 Instrument Cluster...0
AMP_3-1437290-8...0
Connector 29...0
291718A1...0
Connector 30...0
245482C1...0
Connector 52...0
FRA_54201009...0
Connector 52A...0
FRA_54201016...0
CONNECTORS SCHEMATIC FRAME 7...0
Connector 8...0
256357A1...0
Connector 8A...0
256356A1...0
Connector 32...0
256340A1...0
Connector 33...0
256340A1...0
Connector 34...0
256340A1...0
Connector 93...0
245731C1...0
Connector 96...0
245731C1...0
Connector 99...0
CNH_style_24...0
CONNECTORS SCHEMATIC FRAME 8...0
Connector 39 (Grey)...0
256340A1...0
CONNECTORS SCHEMATIC FRAME 10...0
Connector 50A...0
CNH_style_24...0
Connector 51...0
225295C1...0
Connector 51A...0
225295C1...0
Connector 65...0
182069A1...0
Connector 65A...0
182069A1...0
Connector 112...0
239451a1...0
Connector 113...0
AMP_480115_1...0
Connector 140...0
225351C1...0
Connector 140A...0
225350C1...0
Connector 141 Wiper/Washer Switch...0
CONNECTORS SCHEMATIC FRAME 11...0
Connector 70...0
DE_HDP26-24-21S...0
Connector 70A...0
DE_HDP24-24-21P...0
Connector 72...0
245432C1...0
Connector 81...0
225316A1...0
Connector 81B...0
225315C1...0
Connector 120...0
245482C1...0
Connector 121...0
291718A1...0
Connector 122...0
291718A1...0
Connector 123...0
253294A1...0
Connector 124...0
CNH_STYLE-24...0
CONNECTORS SCHEMATIC FRAME 12...0
Connector 77...0
256340A1...0
CONNECTORS SCHEMATIC FRAME 13...0
Connector 67...0
245781C1...0
Connector 68...0
CNH_STYLE-24...0
CONNECTORS SCHEMATIC FRAME 14...0
Connector 71...0
877291R1...0
Connector 71A (Euro)...0
877290R1...0
CONNECTORS SCHEMATIC FRAME 15...0
Connector 70...0
DE_HDP26-24-21S...0
Connector 70A...0
DE_HDP24-24-21P...0
Connector 73...0
CNH_STYLE-24...0
Connector 75...0
245432C1...0
Connector 76...0
225316C1...0
Connector 115...0
256340A1...0
Connector 115A...0
256341A1...0
CONNECTORS SCHEMATIC FRAME 16...0
Connector 69...0
CNH_STYLE-24...0
Connector 117...0
877291R1...0
Connector 117A...0
Connector 170...0
Connector 171...0
Connector 174...0
Connector 175...0
Connector 176...0
CONNECTORS SCHEMATIC FRAME 17...0
Connector 66...0
256351A1...0
Connector 66A...0
256350A1...0
Connector 85...0
256345A1...0
Connector 86...0
256345A1...0
CONNECTORS SCHEMATIC FRAME 18...0
Connector 49...0
225320C1...0
Connector 107...0
225233C1...0
Connector 138...0
225389C1...0
Connector 138A...0
225388C1...0
Connector 150...0
182069A1...0
Connector 150A...0
182069A1...0
CONNECTORS SCHEMATIC FRAME 19...0
Connector 125...0
245731C1...0
Connector 127B...0
256347A1...0
Connector 127C...0
256346A1...0
Connector 128...0
245731C1...0
Connector 129...0
CNH_STYLE_30...0
Connector 130...0
256341A1...0
CONNECTORS SCHEMATIC FRAME 20...0
Connector 66B...0
256350A1...0
Connector 66C...0
256351A1...0
Connector 92...0
245781C1...0
Connector 275...0
245731C1...0
Connector 276...0
245488C1...0
CONNECTORS SCHEMATIC FRAME 21...0
Connector 86B...0
256344A1...0
Connector 226...0
225326C1...0
Connector 227...0
225326C1...0
Connector 228...0
277905A1...0
Connector 229...0
277905A1...0
Connector 230...0
245482C1...0
CONNECTORS SCHEMATIC FRAME 22...0
Connector 50C...0
CNH_STYLE_24...0
Connector 50D...0
CNH_STYLE_24...0
Connector 119...0
245781C1...0
CONNECTORS SCHEMATIC FRAME 23...0
Connector 71B (Euro)...0
872291R1...0
Connector 71C...0
877290R1...0
Connector 190 (Euro)...0
245731C1...0
CONNECTORS SCHEMATIC FRAME 24...0
Connector 79B...0
256341A1...0
Connector 79C...0
256341A1...0
Connector 79D...0
256341A1...0
Connector 85A...0
256344A1...0
Connector 85D...0
256344A1...0
Connector 123B...0
256294A1...0
Connector 123C...0
256294A1...0
Connector 123D...0
256294A1...0
CONNECTORS SCHEMATIC FRAME 25...0
Connector 39F...0
253294A1...0
Connector 39G...0
253294A1...0
Connector 39H...0
253294A1...0
Connector 49H...0
DEU_DT06-8S...0
Connector 77H...0
256341A1-...0
1...0
BD05A089...0
1. KEY SWITCH...0
2. INSTRUMENT (EIC) PANEL...0
SWITCH PANEL...0
1...0
BD04N043...0
1. TEMPERATURE CONTROL...0
2. BLOWER FAN SWITCH...0
3. AIR CONDITIONING SWITCH (IF EQUIPPED)...0
4. BLANK FOR SWITCH...0
5. HYDRAULIC COUPLER SWITCH (IF EQUIPPED)...0
6. ROTATING BEACON SWITCH LOCATION (IF EQUIPPED)...0
7. HAZARD FLASHER SWITCH LOCATION (IF EQUIPPED)...0
8. HIGH/LOW HYDRAULIC CONTROL SWITCH (IF EQUIPPED)...0
1...0
bd05a089...0
1. SEAT BELT INDICATOR LAMP...0
2. ENGINE OIL PRESSURE INDICATOR LAMP AND ALARM...0
3. PARK BRAKE INDICATOR LAMP...0
4. FUEL GUAGE...0
5. HOURMETER...0
6. ROAD LAMP SWITCH...0
7. AUXILIARY HYDRAULIC INTERLOCK OVERRIDE SWITCH...0
8. WORK LAMP SWITCH...0
9. PARK BRAKE “ON/OFF” SWITCH...0
10. HYDRAULIC OIL FILTER WARNING LAMP...0
11. COOLANT TEMPERATURE WARNING LAMP AND ALARM...0
12. ENGINE AIR FILTER WARNING LAMP...0
13. ENGINE PREHEATER LAMP (IF EQUIPPED)...0
14. CHARGE PRESSURE WARNING LAMP...0
15. HYDRAULIC FLUID TEMPERATURE WARNING LAMP...0
Monitored functions and parameters:...0
1. Operator (in/out seat) - lighted indicator...0
2. Operator seat restraint bar (up/down), - lighted indicator (same as lighted indicator in (1)...0
3. Engine oil pressure (high/low) - lighted indicator...0
4. Hydraulic charge pressure (high/low) - lighted indicator...0
5. Hydraulic oil temperature (high/low) - lighted indicator...0
6. Engine coolant temperature (high/low) - lighted indicator...0
7. Hydraulic oil filter condition (free/restricted) - lighted indicator...0
8. Engine air filter condition (free/restricted) - lighted indicator...0
9. Parking brake state (ON/OFF) - lighted indicator...0
10. Engine preheat state (ON/OFF) - lighted indicator...0
11. Battery voltage (over/under) - displayed in place of engine hours when out of limits high/low...0
12. Engine hours (accumulated to tenth hour) - character display...0
13. Fuel level - eight element vertical bar graph...0
Controlled Functions:...0
1. Hydraulic interlock solenoid output - inhibits boom/bucket movement when operator out of seat or the seat restraint bar is in the raised position...0
2. Hydraulic brake output - prevents loader motion when the operator is out of the seat, or the seat restraint bar is in the raised position...0
3. Grid heat output (if equipped) - applies power to the grid heater relay for an interval of time determined by the temperature of the engine coolant each time the ignition key is turned from off to on...0
4. Hydraulic auxiliary override - enables a continuous hydraulic flow to attachments when an operator leaves the seat to operate...0
A. (6) Work lights (ON/OFF)...0
B. (8) Road lights (ON/OFF)...0
C. (9) Parking brake (SET/RELEASE)...0
D. (7) Auxiliary hydraulic interlock override...0
Push Button Functional Description:...0
Restraint System: The EIC contains logic to ensure operator safety. The EIC continually monitors the seat switch and the seat re...0
EIC Special Functions (Setup Menu):...0
A. (1) Select engine type: (for correct cold engine preheat profile)...0
B. (2) Select brake type: hydraulic or no brake...0
C. (3) Display EIC software revision level...0
D. (5) Modify engine hours: (coded entry required)...0
Push Button Definitions:...0
1. Any button: Any button may be depressed and held for six seconds to enter the setup mode. The seat must be unoccupied and the ignition key off during this time, but the operator may sit in the seat after the setup mode is entered...0
2. Parking brake: Provides for editing the values that a setup menu item (engine type, brake type, engine hours) can have. When ...0
3. Road light: Used to view in succession all of the values that an item can have. When changing engine hours, this button increments a flashing digit value in a circular manner from 0 - 9...0
4. Work light: Used to navigate to the next menu item. When changing engine hours, this button causes the flashing emphasis to move to the next digit to the right...0
5. Auxiliary override: This button functions as an unconditional setup exit without save from any location in the menu. When thi...0
6. To Exit the Setup Menu: (1) Leave the loader. After three seconds the EIC will automatically power down, (2) place the ignition key in either the ACC or the ON position or (3) push and release the auxiliary override button...0
Special Feature Choices:...0
1. Display/select engine type...0
2. Display/change brake type...0
3. Display/change engine hours are the only values that may be modified...0
Detailed Description of Setup Items:...0
Selecting an Engine Preheat Profile:...0
Changing Brake Type:...0
Changing Engine Hours:...0
TROUBLESHOOTING ELECTRONIC INSTRUMENT CLUSTER (EIC)...0
NOTES...0
7_53091.pdf...0
STARTER AND STARTER SOLENOID...161
SPECIFICATIONS 3...162
LUBRICATION 3...162
NO-LOAD TEST 3...162
DISASSEMBLY 6...162
INSPECTION 9...162
ASSEMBLY 13...162
STARTER SOLENOID TEST 18...162
SPECIFICATIONS...163
LUBRICATION...163
NO-LOAD TEST...163
General Information...163
Test Equipment...163
Test Procedure...163
B795328M...163
B831430J...164
2. 2. BATTERY TERMINAL...164
3. 3. NEGATIVE BATTERY CABLE...164
B831431J...164
2. 2. NEGATIVE LOAD CABLE...164
B831432J...164
2. 2. MOTOR TERMINAL...164
B831433J...164
B831434J...165
B831435J...165
2. 2. BATTERY TERMINAL...165
3. 3. SWITCH TERMINAL...165
B831436J...165
2. 2. LOAD CONTROL...165
3. 3. VOLTMETER...165
4. 4. AMMETER...165
5. 5. HAND HELD TACHOMETER...165
DISASSEMBLY...166
B330732M...166
B330733M...166
B330735M...167
B330736M...167
B330737M...167
B330739M...167
B330740M...167
B330741M...167
B330743M...168
B330744M...168
B330702M...168
B330703M...168
B330704M...168
B330705M...168
B330706M...169
B330708M...169
B330709M...169
B330710M...169
INSPECTION...169
Brushes and Brush Springs...169
Brush Holder...169
B313142M...170
Armature...170
B313141M...170
b313141m...170
Field Coil Test...170
B610614M...170
B610616M...171
11...172
BS05B254...172
2. SPRING STARTER...172
3. CAP SCREW...172
4. STARTER DRIVE HOUSING...172
5. O-RING...172
6. STARTER DRIVE...172
7. STEEL BALL...172
8. SPRING...172
9. BEARING CAGE...172
10. PINION...172
11. STARTER SOLENOID ASSEMBLY...172
12. ROLLER...172
13. DRAIN BUSHING...172
14. NUT...172
15. PLUNGER...172
16. GASKET...172
17. COVER...172
18. SCREW...172
19. FIELD FRAME...172
20. CAP SCREW...172
21. BRUSH HOLDER...172
22. BEARING...172
23. ARMATURE...172
24. CLAMP...172
ASSEMBLY...173
B330711M...173
B330708M...173
B330712M...173
B330714M...173
B330715M...173
B330834M...173
B330704M...174
B330703‘M...174
B330837M...174
B330838M...174
B330841M...174
B330802M...174
B330803M...175
B330804M...175
B330741M...175
B330805M...175
B330807M...175
B330740M...175
B330739M...176
B330738M...176
B330808M...176
B330809M...176
B330810M...176
B330811M...176
B330812M...177
B330813M...177
B330814M...177
B330815M...177
B330816M...177
B330818M...177
B330731M...178
STARTER SOLENOID TEST...178
Starter Solenoid Test Procedure...178
B831438R...178
2. STARTER...178
3. BATTERY TERMINAL...178
4. SWITCH TERMINAL...178
5. MOTOR TERMINAL...178
6_79330.pdf...0
HYDROSTATIC SYSTEM TROUBLESHOOTING...181
SPECIAL TOOLS 4...182
CHECKS TO DO BEFORE TROUBLESHOOTING. 5...182
SPECIAL TOOLS...184
b009638M...184
CHECKS TO DO BEFORE TROUBLESHOOTING...185
One Transmission (Right or Left) Works Correctly and the Other Does Not...186
Machine Does Not Have Enough Power...186
Check 1- Checking Charge Pressure/Flow...187
hi01e019...187
GM98H002...187
Check 2 - Checking Circuit Relief Valve Pressure...188
hi01e019...188
hi01e019...188
hi01e018...189
2. CHARGE PUMP INLET...189
NOTES...190
6_79530.pdf...0
REMOVAL AND INSTALLATION OF HYDROSTATIC COMPONENTS...191
TORQUE SPECIFICATIONS 3...192
TORQUE SPECIFICATIONS...193
Tandem Pump to Bracket Mounting Bolts (Apply Locktite 243 to the Threads) 110 to 122 Nm (80 to 90 pound-feet)...193
Tandem Pump Mounting Bracket to Chassis Mounting Bolts (Apply Locktite 243 to the Threads) 54 to 60 Nm (40 to 44 pound-feet)...193
410 Hydraulic Drive Motor Mounting Bolts 56 Nm (40 pound-feet) plus Turn Additional 65°...193
420 Hydraulic Drive Motor Mounting Bolts (Apply Locktite 243 to the Threads) 122 Nm (90 pound-feet) plus Turn Additional 60°...193
Removal...194
STEP 1...194
STEP 2...194
STEP 3...194
STEP 4...194
BD05C001...194
STEP 5...194
BD05A085...194
STEP 6...194
STEP 7...194
STEP 8...194
STEP 9...194
STEP 10...194
BD05C001...194
STEP 11...194
BD05C001...194
STEP 12...195
BD05C001...195
STEP 13...195
STEP 14...195
Installation...195
STEP 1...195
STEP 2...195
BD05C001...195
STEP 3...195
BD05C001...195
STEP 4...196
BD05C001...196
STEP 5...196
STEP 6...196
STEP 7...196
STEP 8...196
STEP 9...196
BD05C001...196
STEP 10...196
BD05A085...196
STEP 11...196
STEP 12...196
STEP 13...196
STEP 14...196
STEP 15...196
STEP 16...196
1...197
BS04N063...197
1. BOLTS...197
2. PUMP DRIVE JOINT...197
3. BELL HOUSING...197
4. FLYWHEEL...197
DRIVE COUPLING INSTALLATION...197
Removal...198
STEP 1...198
1...198
Bd01C103...198
STEP 2...198
1...198
BD01F305...198
STEP 3...198
STEP 4...198
STEP 5...198
STEP 6...198
STEP 7...198
BD05A087...198
STEP 8...198
STEP 9...198
STEP 10...198
BD05A086...198
Installation...199
STEP 11...199
STEP 12...199
BD05A086...199
STEP 13...199
STEP 14...199
Bdo5A087...199
STEP 15...199
STEP 16...199
STEP 17...199
1...199
BD01F305...199
STEP 18...199
STEP 19...199
STEP 20...199
Bd01C258...199
STEP 21...200
Bd01C268...200
STEP 22...200
STEP 23...200
STEP 24...200
STEP 25...200
STEP 26...200
STEP 27...200
1...201
BS05C069...201
1. HYDROSTATIC PUMP...201
2. DRIVE MOTOR...201
3. BRAKE VALVE...201
4. GEAR PUMP...201
5. FILTER ASSEMBLY...201
410 HYDROSTATIC DRIVE SYSTEM...201
Removal...202
STEP 1...202
1...202
Bd01C103...202
STEP 2...202
1...202
BD01F305...202
STEP 3...202
STEP 4...202
STEP 5...202
STEP 6...202
STEP 7...202
BS05C072...202
STEP 8...202
STEP 9...202
STEP 10...202
BS05C072...202
Installation...203
STEP 11...203
STEP 12...203
BS05C072...203
STEP 13...203
STEP 14...203
BS05C072...203
STEP 15...203
STEP 16...203
STEP 17...203
1...203
BD01F305...203
STEP 18...203
STEP 19...203
STEP 20...203
Bd01C258...203
STEP 21...204
Bd01C268...204
STEP 22...204
STEP 23...204
STEP 24...204
STEP 25...204
STEP 26...204
STEP 27...204
1...205
BS05C071...205
1. HYDROSTATIC PUMP...205
2. DRIVE MOTOR...205
3. BRAKE VALVE...205
4. GEAR PUMP...205
5. FILTER ASSEMBLY...205
420 HYDROSTATIC DRIVE SYSTEM...205
NOTES...206
6_79120.pdf...0
DRIVE COUPLER...207
TORQUE SPECIFICATIONS 3...208
TORQUE SPECIFICATIONS...209
Disassembly...210
Inspection...210
1...211
BS04N063...211
2. PUMP DRIVE JOINT...211
3. BELL HOUSING...211
4. FLYWHEEL...211
Assembly...212
6_49580.pdf...0
PISTON PUMP...213
SPECIFICATIONS 3...214
SPECIAL TORQUES 3...214
GENERAL INFORMATION 3...214
SEPARATING THE PUMPS 3...214
ASSEMBLING THE PUMPS 4...214
REAR PUMP 4...214
FRONT PUMP 30...214
6_79000.pdf...0
SINGLE SPEED DRIVE MOTOR...253
TABLE OF CONTENTS...254
SINGLE SPEED DRIVE MOTOR 3...254
SINGLE SPEED DRIVE MOTOR...255
Disassembly...255
STEP 1...255
BD04E002...255
STEP 2...255
BD04E002...255
STEP 3...255
BD04E004...255
STEP 4...255
BD04E005...255
STEP 5...255
BD04E006...255
STEP 6...255
BD04E008...255
STEP 7...256
BD04E009...256
STEP 8...256
BD04E010...256
STEP 9...256
BD04E011...256
STEP 10...256
BD04E014...256
STEP 11...256
BD04E015...256
STEP 12...256
BD04E016...256
STEP 13...257
BD04E017...257
STEP 14...257
BD04E020...257
STEP 15...257
BD04E021...257
STEP 16...257
BD04E022...257
STEP 17...257
BD04E023...257
STEP 18...257
BD04E024...257
STEP 19...258
BD04E025...258
STEP 20...258
BD04E026...258
STEP 21...258
BD04E028...258
STEP 22...258
BD04E029...258
STEP 23...258
BD04E030...258
STEP 24...258
BD04E042...258
STEP 25...259
BD04E031...259
STEP 26...259
BD04E032...259
STEP 27...259
BD04E033...259
STEP 28...259
BD04E034...259
STEP 29...259
BD04E035...259
STEP 30...259
BD04E041...259
STEP 31...260
BD04E063...260
STEP 32...260
BD04E065...260
STEP 33...260
BD04E066...260
STEP 34...260
BD04E068...260
Inspection...260
1. Clean all parts in cleaning solvent. Use a lint free cloth or air dry all of the parts...260
2. Inspect the bearings and cups for any damage. Use new parts as required. Bearings and cups must be installed as a set...260
3. Inspect the shaft for any wear or damage. Use new parts as required...260
4. Inspect the cam, rollers and pistons for any wear or damage. Use new parts as required...260
5. Inspect the distributor for any wear or damage. Use new parts as required...260
6. Inspect the spool, springs, and poppet of the flushing valve for any wear or damage. Use new parts as required...260
7. Inspect the brake discs and shims for any wear or damage. Use new parts as required...260
8. Replace all seals and O-rings as required. Use clean hydraulic oil to lubricate all seals and O-rings before installation...260
Assembly...261
STEP 35...261
BD04E061...261
STEP 36...261
BD04E067...261
STEP 37...261
STEP 38...261
STEP 39...261
STEP 40...261
STEP 41...261
STEP 42...261
BD04E059...261
STEP 43...261
BD04E039...261
STEP 44...262
BD04E038...262
STEP 45...262
BD04E040...262
STEP 46...262
BD04E039...262
STEP 47...262
STEP 48...262
STEP 49...262
BD04E035...262
STEP 50...262
BD04E034...262
STEP 51...263
BD04E033...263
STEP 52...263
BD04E032...263
STEP 53...263
BD04E031...263
STEP 54...263
BD04E030...263
STEP 55...263
BD04E029...263
STEP 56...263
BD04E028...263
STEP 57...264
BD04E027...264
STEP 58...264
BD04E025...264
STEP 59...264
BD04E023...264
STEP 60...264
BD04E022...264
STEP 61...264
BD04E020...264
STEP 62...264
BD04E017...264
STEP 63...265
BD04E016...265
STEP 64...265
BD04E015...265
STEP 65...265
BD04E013...265
STEP 66...265
BD04E012...265
STEP 67...265
BD04E010...265
STEP 68...265
BD04E009...265
STEP 69...266
BD04E006...266
STEP 70...266
BD04E005...266
STEP 71...266
BD04E004...266
STEP 72...266
BD04E003...266
6_79300.pdf...0
SPROCKETS, CHAINS, AND AXLE ASSEMBLIES...267
TORQUE SPECIFICATIONS 3...268
TORQUE SPECIFICATIONS...269
Nuts for Axle Housings 223 to 265 Nm (165 to 195 pound-feet)...269
Wheel Nuts (Stamped Center Wheels with Tapered Type Lug Nuts) 135 to 163 Nm (100 to 120 pound-feet)...269
Wheel Nuts (Solid Center Wheels with Flange Type Lug Nuts) 224 to 265 Nm (165 to 195 pound-feet)...269
Bolts for Chain Tank 101 to 113 Nm (93 to 112 pound-feet)...269
Bolts for Drive Sprockets 247 to 320 Nm (185 to 235 pound-feet)...269
(All threads are to be clean and free of rust, dirt and oil. Apply Loctite 243 to the first 10 to 15 threads of the cap screw)...269
NOTE: Be sure to recheck the wheel nuts every two hours until the wheel nuts remain tight. See Operations Manual...269
1. Lower the loader bucket or attachment to the ground...270
2. Use a jack or hoist to lift the machine off of the ground. Place approved jack strands under the machine. Loosen and remove the wheel nuts (1) and wheels. See illustration on page 5...270
3. Clean the area around both chain tank inspection covers. Loosen and remove the (6) inspection cover retaining bolts and special flat washers...270
4. Remove the inspection cover and gasket. Check the gasket for damage and replace if necessary...270
5. Start the machine...270
6. Push both steering control levers all the way forward for 5 seconds...270
7. Stop the engine...270
8. Check the deflection of the chains (3) on the slack side (8). The slack side is on top of the front chain and on the bottom o...270
9. Loosen the axle housing (9) and mounting nuts (2), so the axle is free to move...270
10. Insert a pry bar against the adjusting spud and axle housing (9)...270
11. Pry against the axle housing (9) until it stops moving. Tighten one or two axle mounting nuts (2) to hold the axle housing (9) in place and check the chain deflection (8)...270
12. When the chain deflection (8) is correct, 3.0 to 12.0 mm (0.12 to 0.50 inch, tighten the axle mounting nuts (2) to a torque of 7 Nm (5 pound-feet)...270
13. Repeat the previous steps for the remaining drive chains (3)...270
14. Following adjustment of all drive chains (3), start the engine and run at low idle...270
15. Move the drive control levers all of the way forward for 5 seconds and stop the engine...270
16. Check the deflection of all four drive chains. The drive chains (3) are correctly adjusted if the deflection is 3.0 to 12.0 mm (0.12 to 0.50 inch)...270
17. If necessary, tighten or loosen the drive chains to get the correct deflection...270
18. Tighten the axle housing mounting nuts (2) to a torque of 223 to 2654 Nm (165 to 190 pound-feet)...270
19. Apply RTV sealant between the gasket cover and chassis and install the inspection cover...270
20. Tighten the inspection cover retaining bolts to a torque of 101 to 113 Nm (75 to 83 pound-feet)...270
21. Install the four wheels and tighten the wheel nuts. For machines equipped with Stamped Center Wheels with tapered type lug n...270
22. Remove the approved jack stands and lower the machine to the ground...270
9...271
BT96M075...271
1. WHEEL NUTS...271
2. AXLE HOUSING NUTS...271
3. ROLLER CHAIN...271
4. DRIVE SPROCKET...271
5. DRIVEN SPROCKET...271
6. CAP SCREW (DRIVEN SPROCKET)...271
7. WASHER...271
8. CENTER OF SLACK SIDE OF CHAIN...271
9. AXLE HOUSING...271
10. O-RING...271
ILLUSTRATION OF SPROCKETS, CHAINS, AND AXLE ASSEMBLIES...271
Removal...272
1. Raise the machine off the floor and place approved jack stands under the machine...272
2. Loosen and remove the wheel nuts (1) and wheels. See illustration on page 7...272
3. Loosen and remove the chain tank inspection cover retaining bolts and washers...272
4. Remove the cover and the gasket. Check the gasket for damage and replace if necessary...272
5. Loosen the flange nuts (2) that hold the axle housings (9) enough to allow the axle housings (9) to move, refer to the illustration on page 7...272
6. Insert a pry bar against the adjusting spud and the axle housing (9)...272
7. Pry against the axle housing (9) until the chain (3) is loose enough to remove from the drive sprocket (4)...272
8. Remove the 4 rubber plugs inside the chassis to gain access to the bolt (6). Remove bolt (4) and washers (7)...272
9. Remove the flange nuts (2) and axle assembly (9) from the chassis...272
10. Remove the O-ring (10) and discard...272
11. Remove the chain (8) from the sprocket (5)...272
Installation...272
1. Install the sprocket (5) on the axle assembly (9)...272
2. Install the chain (3) on the sprocket (5) and align sprocket (5) with the axle opening in the chassis...272
3. Install a new O-ring (10) on axle assembly (9)...272
4. Align the splines on the axle assembly (9) with the splines in sprocket (5) and install axle assemblies (9) and flange nuts (2) on the chassis...272
5. Install bolt (5) and washer (7) in the axle assembly (9) through the opening on the inside of the chassis. Be sure to install washer (7) with the recess area on the washer towards the axle...272
6. Tighten bolt (4) to a torque of 247 to 320 Nm (185 to 235 pound-feet). Install the rubber plugs in the chassis...272
7. Adjust the deflection of the chains, refer to ADJUSTING DEFLECTION OF THE CHAINS in this section...272
8. Install inspection cover and gasket. Tighten inspection cover retaining bolts to a torque of 101 to 113 Nm (75 to 83 pound-feet)...272
9. Install wheels and wheel nuts (1)...272
10. For machines equipped with Stamped Center Wheels with tapered type lug nuts, tighten wheel nuts (1) to a torque of 135 to 16...272
11. Remove supports and lower machine to the ground...272
9...273
BT96M075...273
1. WHEEL NUTS...273
2. AXLE HOUSING NUTS...273
3. ROLLER CHAIN...273
4. DRIVE SPROCKET...273
5. DRIVEN SPROCKET...273
6. CAP SCREW (DRIVEN SPROCKET)...273
7. WASHER...273
8. CENTER OF SLACK SIDE OF CHAIN...273
9. AXLE HOUSING...273
10. O-RING...273
EXPLODED VIEW OF DRIVELINE...273
Axle Disassembly...274
STEP 1...274
BP96K019...274
STEP 2...274
BP96K020...274
STEP 3...274
BK96ZK022...274
STEP 4...274
BP96K023...274
STEP 5...275
BP96K024...275
STEP 6...275
BP96K027...275
STEP 7...275
BP96K028...275
STEP 8...275
BP96K030...275
STEP 9...276
BP96K031...276
STEP 10...276
BP96K032...276
Inspection...276
1. Use cleaning solvent to clean the bearings. Make sure all grease is removed from the bearings...276
2. Remove the grease from the bore of the axle housing...276
3. Inspect the rollers of each bearing for flat areas, pitting, scoring, or other damage. If you find any damage, install a new bearing and cup...276
4. Inspect each bearing cup for flat areas, pitting, scoring, or other damage. If you find any damage, install a new bearing and cup...276
5. Check for wear, cracks or damage to the splines on the axle. If any damage is found, replace the axle shaft...276
5...277
BC00H048...277
1. AXLE SHAFT...277
2. AXLE HOUSING...277
3. BEARING...277
4. BEARING CUP...277
5. AXLE SEAL...277
6. PLASTIC GREASE DISC...277
7. AXLE SEAL DETAIL...277
CROSS SECTION OF AXLE ASSEMBLY...277
6...278
BT00G044...278
1. AXLE HOUSING...278
2. AXLE SHAFT...278
3. SEAL GUARD...278
4. ’STUD...278
5. SEAL...278
6. BEARING...278
7. BEARING CUP...278
8. PLASTIC GREASE DISC...278
EXPLODED VIEW OF AXLE ASSEMBLY...278
Axle Assembly...279
STEP 11...279
BP96K033...279
STEP 12...279
BP96K034...279
STEP 13...279
BP96K024...279
STEP 14...279
BP96K035...279
STEP 15...279
BP96K036...279
STEP 16...279
BP96K037...279
STEP 17...280
BP96K038...280
STEP 18...280
BP96K039...280
STEP 19...280
BP96K040...280
STEP 20...280
BP96K041...280
STEP 21...280
BP96K042...280
STEP 22...281
BP96K043...281
STEP 23...281
BP96K045...281
STEP 24...281
BP96K046...281
NOTES...282
6_79310.pdf...0
WHEELS AND TIRES...283
TABLE OF CONTENTS...284
WHEELS AND TIRES 3...284
WHEELS AND TIRES...285
Tire Pressure...285
Check the air pressure and the condition of the tires every 50 hours of operation...285
10 x 16.5 275 to 265 kPa (40 to 50 psi)...285
12 x 16.5 241 to 310 kPa (35 to 45 psi))...285
13 X 16.5 206 to 275 kPa (30 to 40 psi)...285
15.50 X 16.5 172 to 341 kPa (25 to 35 psi)...285
Inflating the Tire...285
2. Use an air hose with remote shut-off valve and a self-locking air chuck...285
3. Stand behind the tread of the tire and make sure all persons are away from the side of the tire before you start to add air...285
4. Inflate the tire to the recommended air pressure. DO NOT inflate the tire more than the recommended pressure...285
Wheel Nut Torque...285
BP96N057...285
NOTES...286
6_79570.pdf...0
REMOVAL AND INSTALLATION OF PARK BRAKE COMPONENTS...289
SPECIFICATIONS 3...290
SPECIFICATIONS...291
410 Brake System...291
420 Brake System...291
Safety Rules...291
84-108...291
Removal...292
Installation...292
Removal...293
Installation...293
Removal...294
Installation...294
1...295
bs05c070...295
2. WIRING HARNESS...295
3. HYDRAULIC HOSE...295
4. MOUNTING BOLTS...295
5. TO MANIFOLD VALVE...295
6. RIGHT HAND BRAKE LINE...295
7. LEFT HAND BRAKE LINE...295
1...296
BS05B102...296
2. WIRING HARNESS...296
3. HYDRAULIC HOSE...296
4. MOUNTING BOLTS...296
5. MANIFOLD VALVE...296
6. RIGHT HAND BRAKE LINE...296
7. LEFT HAND BRAKE LINE...296
6_79580.pdf...0
420 BRAKES SPRING APPLIED - HYDRAULIC RELEASE...297
DISASSEMBLY 3...298
DISASSEMBLY...299
bdoom166...299
bd00m165...299
bd00m167...299
bd00m169...299
bd00m170...299
bd00m177...300
bd00m178...300
bd00m171...300
bd00m172...300
bd00m173...300
bd00m187...300
bd00m188...301
1...301
bd00m176...301
bd00m179...301
bd00m180...301
bd00m185...301
bd00m186...301
bd00m181...302
bd00m182...302
1...302
bd00m183...302
1...302
bd00m184...302
4...303
bs00j128...303
2. sprocket housing...303
3. friction housing...303
4. motor flange...303
5. piston...303
6. friction shim...303
7. stator plate...303
8. lining assembly...303
9. disc spring...303
10. quad seal...303
11. o-ring...303
12. o-ring...303
13. o-ring...303
14. o-ring...303
15. o-ring...303
16. bearing cup...303
17. bearing cone...303
18. bearing cup...303
19. bearing cone...303
20. bolt...303
21. snap ring...303
22. port plug...303
23. shaft plug...303
24. shaft end seal...303
1...304
bd00m184...304
1...304
bd00m183...304
1...304
bd00m176...304
1...304
bd00m189...304
1...305
bd00m182...305
2...305
bd00m188...305
2. sprocket housing...305
3. piston...305
bd00m197...305
1...305
bd00m198...305
2. bearing cone...305
bd00m174...306
bd00m186...306
bd00m185...306
bd00m199...306
bd00m200...307
bd00m201...307
bd00m178...307
bd00m177...307
bdoom170...307
bd00m204...307
bd00m206...308
bd00m205...308
bd00m204...308
1...308
bd00m207...308
2. stator plate...308
1...309
bdoom208...309
bd00m169...309
bdoom168...309
NOTES...310
6_79510.pdf...0
SPECIFICATIONS 3...314
TESTING CIRCUIT RELIEF VALVES WITH A HAND PUMP 5...314
U.S. MEASURE CHECK SHEET 11...314
6_79520.pdf...0
REMOVAL AND INSTALLATION OF HYDRAULIC COMPONENTS...345
Removal...347
Installation...347
3...347
BD05A085...347
Removal...348
1...348
BD05B009...348
Installation...348
11. Clean up any hydraulic fluid from equipment or floor...348
12. Start and run the engine at low idle...348
13. Operate the loader controls to completely extend and retract the lift and tilt cylinders in order to remove any air from the hydraulic system...348
14. Lower the loader arm to the floor...348
15. Stop the engine...348
16. Check for oil leakage...348
17. Check the level of the oil in the hydraulic reservoir. Add oil as required...348
1...349
Bs05B066...349
2. LIFT CYLINDER...349
3. TILT CYLINDER...349
4. LIFT SPOOL...349
5. TILT SPOOL...349
6. AUXILIARY SPOOL...349
Removal...350
Inspection...350
Installation...350
bS04M122...351
2. BOLT...351
3. LOCK NUT...351
4. BOLT...351
5. WASHER...351
6. FILTER HEAD...351
7. WASHER...351
8. NUT...351
9. LOCK WASHER...351
10. O-RING...351
11. O-RING...351
12. INDICATOR...351
13. FILTER ELEMENT...351
Removal...352
Installation...352
3...352
BD05A085...352
Removal...353
1...353
BD05B009...353
Installation...353
Removal...354
1...354
BD05B010...354
Installation...354
1...355
BS05C073...355
2. HIGH FLOW VALVE...355
3. HIGH FLOW ACCUMULATOR...355
4. RETURN OIL MANIFOLD...355
Removal...356
2. Place a shop towel under the control valve (1)...356
1...356
BS05C081...356
Installation...356
1...357
Bs05C082...357
2. PEDAL...357
3. COUPLERS...357
Removal...358
1...358
BD05B012...358
2...358
BD05B012...358
Installation...358
2...358
BD05B012...358
1...358
BD05B012...358
Removal...359
1...359
BD05B011...359
BD05B011...359
BD05B011...359
Installation...360
1...360
BD05B011...360
BD05B011...360
1...360
BD05B011...360
1...361
BS05B088...361
2. SOLENOID VALVE...361
3. LOADER CONTROL VALVE...361
4. MANIFOLD VALVE...361
Removal...362
1...362
BD05B013...362
1...362
BD05B013...362
2...362
BD05B013...362
Installation...363
2...363
BD05B013...363
BD05B013...363
1...363
BD05B013...363
Removal...364
1...364
bd05b014...364
1...364
Installation...364
1...364
1...364
Removal...365
1...365
Bd04C007...365
1...365
Bd05A024...365
1...365
BD05A026...365
BD04C026...366
1...366
BD04C007...366
1...366
BD05A025...366
BD04K036...366
1...366
BD04K036...366
2...367
Installation...367
Removal...368
1...368
bd05a025...368
1...368
bd05a026...368
Installation...368
Removal...369
Installation...369
1...370
BS05B101...370
2. RELIEF VALVE...370
3. LOADER CONTROL VALVE...370
6_79350.pdf...0
GEAR PUMP (EQUIPMENT) AND (HIGH FLOW)...371
GEAR (EQUIPMENT) PUMP 3...372
GEAR (EQUIPMENT) PUMP...373
Disassembly...373
STEP 1...373
GD98J801...373
STEP 2...373
GD98J802...373
STEP 3...373
GD98J803...373
STEP 4...373
GD98J804...373
STEP 5...373
1...373
GD98J805...373
1. DOWEL PINS...373
STEP 6...373
GD98J806...373
STEP 7...374
GD98J807...374
STEP 8...374
GD98J808...374
STEP 9...374
GD98J809...374
STEP 10...374
GD98J810...374
STEP 11...374
GD98J811...374
STEP 12...374
GD98J812...374
STEP 13...375
GD98J813...375
STEP 14...375
GD98J814...375
Inspection...375
STEP 15...375
GD98J815...375
STEP 16...375
GD98J816...375
STEP 17...375
GD98J817...375
STEP 18...375
GD98J818...375
Assembly...376
STEP 19...376
GD98J814...376
STEP 20...376
GD98J813...376
STEP 21...376
GD98J812...376
STEP 22...376
GD98J811...376
STEP 23...376
GD98J810...376
STEP 24...376
GD98J809...376
STEP 25...377
GD98J808...377
STEP 26...377
STEP 27...377
GD98J806...377
STEP 28...377
1...377
GD98J805...377
1. GUIDE DOWELS...377
STEP 29...377
STEP 30...377
GD98J803...377
STEP 31...378
GD98J802...378
5...379
Bs05A088...379
1. SHAFT SEAL...379
2. COVER...379
3. GEAR PLATE...379
4. DOWEL PIN...379
5. DRIVE SHAFT...379
6. IDLER SHAFT...379
7. SEAL...379
8. SEAL RING...379
9. WEAR PLATE...379
10. COVER...379
11. SOCKET HEAD BOLT...379
GEAR PUMP (EQUIPMENT)...379
5...380
BS05A089...380
1. SHAFT SEAL...380
2. COVER...380
3. GEAR PLATE...380
4. DOWEL PIN...380
5. DRIVE SHAFT...380
6. IDLER SHAFT...380
7. SEAL...380
8. SEAL RING...380
9. WEAR PLATE...380
10. COVER...380
1. SOCKET HEAD BOLT...380
2...380
GEAR PUMP (HIGH FLOW)...380
6_79360.pdf...0
CYLINDERS...381
SPECIFICATIONS 3...382
SPECIAL TOOLS 3...382
GENERAL 3...382
6_79500.pdf...0
PEDALS AND LEVERS...409
TABLE OF CONTENTS...410
SPECIFICATIONS 3...410
AUXILIARY HYDRAULIC PEDAL 13...410
SPECIFICATIONS...411
16...412
BS05B255...412
2. nut...412
3. WASHER...412
4. SPECIAL WASHER...412
5. THROTTLE ROD...412
6. INJECTOR PUMP LEVER...412
7. BALL JOINT...412
8. JAM NUT...412
9. FRICTION DISC...412
10. RUBBER WASHER...412
11. THROTTLE PIVOT...412
12. THROTTLE PIVOT BOLT...412
13. CAP SCREW...412
14. CRANK...412
15. CLAMP...412
16. FLYWHEEL COVER...412
17. SPRING...412
Hand Throttle Lever Tension Adjustment...413
2. The tension adjusting nut (2) is not to be so tight the throttle lever is difficult to move...413
3. Remove any attachments from the loader lift arms...413
4. Refer to the operators manual for the correct procedure and tilt the ROPS for service...413
5. The throttle control lever (1) may be in any working position during the adjustment procedure...413
6. Measure the resistance that is required to move the throttle control lever (1) from the low idle to high idle position.The effort required to move the throttle control lever (1) should be measured at the top of the throttle control lever (1)...413
7. Loosen the jam nut (8)...413
8. Tighten or loosen the nut (2) until the force required to move the throttle control lever (1) is 50 ± 10 N...413
9. When the effort required to move the throttle control lever (1) is correct tighten the jam nut (8) against the nut (2)...413
10. Lower the ROPS to the operating position...413
Hand Throttle Adjustment (With Foot Throttle Option)...413
2. The tension adjusting nut (2) is not to be so tight the throttle lever is difficult to move...413
3. Remove any attachments from the loader lift arms...413
4. Refer to the operators manual for the correct procedure and tilt the ROPS for service...413
5. Disconnect the foot throttle linkage from the linkage controller so that the only input to the controller is from the hand throttle...413
6. The throttle control lever (1) may be in any working position during the adjustment procedure...413
7. Measure the resistance that is required to move the throttle control lever (1) from the low idle to high idle position.The effort required to move the throttle control lever (1) should be measured at the top of the throttle control lever (1)...413
8. Loosen the jam nut (8)...413
9. Tighten or loosen the nut (2) until the force required to move the throttle control lever (1) is 50 ± 10 N...413
10. When the effort required to move the throttle control lever (1) is correct tighten the jam nut (8) against the nut (2)...413
11. Lower the ROPS to the operating position...413
8...414
BD05B256...414
2. THROTTLE ROD EXTENSION...414
3. WASHER...414
4. WASHER...414
5. SELF TAPPING SCREW...414
6. SLEEVE...414
7. FOOT THROTTLE PEDAL...414
8. ROD...414
9. SPRING...414
10. ROCKER ARM...414
11. BEARING...414
12. PIVOT SLEEVE...414
13. BUSHING...414
14. SQUARE NUT...414
1...415
BD05B005...415
1...415
BD01J006...415
2. DIMENSION FOR DELUXE CONTROL HANDLE (LARGE HEAD) (15 TO 30 MM)...415
1...416
BD05B007...416
Control Handle Fore and Aft Adjustment...416
BD05B003...416
1...416
BD05B004...416
2. DELUXE HANDLE DIMENSION 5 TO 25 MM...416
1...416
BD05B006...416
Controls - Pump Shim Dimensions...417
Controls Adjustment - Dynamic Straight Tracking...417
1...417
BD05B007...417
2. STRAIGHT TRACKING SET SCREW...417
1...418
BS05B040...418
2. LOADER LIFT LINKAGE...418
3. LOADER TILT LINKAGE...418
4. GROUND DRIVE LINKAGE...418
5. BRAKE CONTACT ROD...418
6. PIVOT...418
7. BRAKE CAM...418
8. CRANK...418
9. LEFT LEVER ASSEMBLY...418
10. RIGHT LEVER ASSEMBLY...418
11. HYDRAULIC BYPASS CABLE...418
12. TRACKING SET SCREW...418
3...419
BS05B041...419
2. LOADER LIFT LINKAGE...419
3. LOADER TILT LINKAGE...419
4. GROUND DRIVE LINKAGE...419
5. BRAKE CONTACT ROD...419
6. PIVOT...419
7. BRAKE CAM...419
8. CRANK...419
9. LEFT LEVER ASSEMBLY...419
10. RIGHT LEVER ASSEMBLY...419
11. HYDRAULIC BYPASS CABLE...419
12. SPRING...419
13. PIN...419
14. SEAT BAR CONTROL ROD...419
2...420
Hs01E003...420
2. ADJusting Screw...420
3. Lap bar...420
4. CROSSMEMBER...420
AUXILIARY HYDRAULIC PEDAL...421
1...421
BS05B060...421
2. auxiliary hydraulic pedal lock lever...421
3. loader control valve...421
4. control cable...421
5. clevis...421
6. bracket...421
7. electrical harness...421
8. relay...421
NOTE: Make sure the auxiliary spool in the control valve is in the neutral position. Adjust the cable until the auxiliary hydraulic pedal is in the horizontal position...421
NOTES...422
6_79390.pdf...0
LOADER...423
REMOVAL OF THE LOADER FRAME 4...424
INSTALLATION OF THE LOADER FRAME 8...424
6_79400.pdf...0
ATTACHMENT COUPLER...431
6_79410.pdf...0
ROPS CANOPY, SEAT, SEAT BELTS AND OPERATORS COMPARTMENT...441
POSSIBLE DAMAGE TO THE ROPS CANOPY 3...442
MAINTENANCE AND INSPECTION OF THE ROPS CANOPY 3...442
INSTALLATION OF THE ROPS CANOPY 4...442
INSTALLATION OF THE REAR WINDOW 7...442
REMOVAL OF THE SIDE WINDOWS 8...442
INSTALLATION OF THE SIDE WINDOWS 8...442
INSTALLATION OF TOP WINDOW 10...442
INSTALLATION OF THE DOOR FRAME WINDOW 12...442
REMOVAL OF THE FRONT DOOR 12...442
INSTALLATION OF THE FRONT DOOR 12...442
INSTALLATION OF THE SEAT BELTS 16...442
INSTALLATION OF THE NON-SUSPENSION SEAT 16...442
INSTALLATION OF THE SEAT BELTS 18...442
INSTALLATION OF THE SUSPENSION SEAT 18...442
6_79450.pdf...0
HEATER...461
Removal...463
1...463
BD05B015...463
Inspection...463
Installation...463
5...464
BS05B104...464
2. shut-off valve...464
3. supply hose...464
4. return hose...464
5. COVER...464
6. CONTROL VALVE...464
7. UPPER MOUNTING BOLTS...464
8. REAR MOUNTING BOLTS...464
9. HEADLINER...464
10. TEMPERATURE CONTROL...464
11. blower switch...464
2...465
BS05B105...465
2. BLOWER MOTOR ASSEMBLY...465
3. FILTER ELEMENT...465
4. FILTER ELEMENT COVER...465
5. COVER...465
6. BLOWER MOTOR ASSEMBLY COVER...465
7. SUPPLY TUBE...465
8. RETURN TUBE...465
00...0
bs05b106...466
2. HEADLINER...466
3. VENT...466
4. VENT HOUSING...466
5. LOUVER VENT...466
6. DOME LIGHT...466
7. DOME LIGHT WIRING HARNESS...466
Case Skid Steer 410, 420 Repair & Service Manual
