EC160 Volvo, EC160B LC Volvo, EC160B NLC Volvo, EC160C L Volvo, EC160C NL, EC160D L Volvo, ED160C NL, EC160E L Volvo, EC160E NL Volvo Excavators Service Repair Manual

Make: 
Price: US$ 59.00

Complete repair service manual with Electrical Wiring Diagrams for EC160 Volvo, EC160B LC Volvo, EC160B NLC Volvo, EC160C L Volvo, EC160C NL, EC160D L Volvo, ED160C NL, EC160E L Volvo, EC160E NL Volvo Excavators, with all the shop information to maintain, diagnose, repair, and rebuild like professional mechanics.

Volvo Construction Equipment EC160 Series Excavators workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
...
000 - Foreword...2
000 - GENERAL...3
  00 - DESCRIPTION; COMPLETE MACHINE...4
    Machine View...5
    Product plates...7
  03 - SPECIFICATIONS...9
    Tightening torques...10
    Measurement conversion tables...21
    Undercarriage; tightening torque_{02-46-38}...30
    Undercarriage; tightening torque_{02-46-18}...31
    Undercarriage; tightening torque_{02-45-59}...32
  07 - STANDARD TIME...34
    Operation numbers for additional work...35
  08 - TOOL...37
    Infrared Thermometer...38
  09 - MISCELLANEOUS...42
    Service positions...43
    Welding on the machine...45
    Hydraulic cylinders; dieseling...48
001 - STANDARD PARTS; SERVICE...52
  17 - SERVICE...53
    Bearings...56
    Replacement parts...60
    Safety when servicing...64
    Service...68
    Service methods...71
    Pressure testing...75
    Hoses and tubes...79
    Cleaning prior to repair...83
    Tech Tool; operations ...87
    Arrival Inspection; according to Inspection Programme...89
    Delivery Inspection; according to Inspection Programme...94
    Maintenance of Stored Machines; according to Inspection Programme...98
    Maintenance service; first 500 hours...102
    Maintenance service; every 10 hours...103
    Maintenance service; every 50 hours...104
    Maintenance service; every 250 hours...105
    Maintenance service; every 500 hours_{02-29-05}...106
    Maintenance service; every 500 hours_{02-28-46}...108
    Maintenance service; every 1000 hours_{02-28-15}...110
    Maintenance service; every 1000 hours_{02-27-55}...112
    Maintenance service; every 2000 hours_{02-27-24}...114
    Maintenance service; every 2000 hours_{02-27-04}...116
    Maintenance service; every 4000 hours_{02-26-34}...118
    Maintenance service; every 4000 hours_{02-26-14}...120
    Maintenance service; every 6000 hours_{02-25-43}...122
    Maintenance service; every 6000 hours_{02-25-24}...123
    Maintenance service; every 8000 hours_{02-24-46}...124
    Maintenance service; every 8000 hours_{02-24-27}...125
    Service position...126
    Lubrication; every 50 hours...129
    Test running and checking...131
    Valves; adjusting ...133
    Engine oil and filter; changing...138
    Fuel filter; replacing...141
    Water separator filter; replacing...143
    Fuel tank breather filter; replacing...145
    Diesel particulate filter; regenerating...148
    Diesel particulate filter; checking and cleaning...150
    AdBlue®_DEF pump unit filter; replacing...156
    AdBlue®_DEF tank breather filter; replacing...160
    Engine air cleaner primary filter; replacing...162
    Engine air cleaner secondary filter; replacing...164
    Coolant; changing-...166
    Coolant freezing point; checking...169
    Fan_alternator belt; checking...172
    Radiator and hydraulic oil cooler; cleaning...174
    MATRIS and Tech Tool; reading...176
    Software update; checking...179
    Battery; checking_{02-13-54}...183
    Battery; checking_{02-13-32}...185
    CareTrack backup battery; replacing_{02-12-57}...187
    CareTrack backup battery; replacing_{02-12-35}...190
    Track gearbox oil level; checking...195
    Track gearbox oil; changing...197
    Swing gearbox oil level; checking...199
    Swing gearbox oil; changing...201
    Swing ring gear bearing; lubricating...203
    Swing bath grease; checking...205
    Track shoe bolts; checking...206
    Track tension and condition; checking...208
    Cab door; covers; hinges; joints and locks; lubricating...210
    Air conditioner main filter; cleaning...212
    Air conditioner main filter; replacing...215
    Cab prefilter; cleaning...218
    Cab prefilter; replacing...220
    Air conditioner compressor belt; checking...222
    Hydraulic oil level; checking...224
    Hydraulic oil; changing...226
    Hydraulic oil suction strainer; cleaning...229
    Hydraulic oil drain filter; replacing...231
    Hydraulic oil servo filter; replacing...233
    Hydraulic oil return filter; replacing...234
    Hydraulic return filter on X1 option circuit; replacing...237
    Hydraulic oil tank breather filter; replacing...239
    Measuring condition...241
    Cylinder speed...244
    Creeping of hydraulic cylinder...247
    Swing speed...249
    Coasting left and right swing...250
    Measuring of swing bearing clearance...252
    Travel Speed...255
    Track running speed...257
    Straight traveling performance...259
  19 - GENERAL...261
    Safety concerns everybody!...262
    CE-marking; EMC-directive...266
    Cautions during operation...270
    Safety when handling the machine...277
    Safety rules when servicing...283
    Move and operate machine safely...288
    Fire prevention measures...291
    Health hazards with paint; plastics and rubber...297
    Checklist after a fire or heat exposure...302
    Safety when using lifting equipment...306
    Safety when handling oils and fuel...310
    Safety when working with batteries...314
    Starting with booster batteries...319
    Safety when working with air conditioning refrigerant...323
    Safety when working with hydraulic systems...328
    Environmental handling for the future...332
    Environmentally safe handling...336
    Environmentally hazardous fluids...340
    Working in environmentally contaminated areas...344
    Decontamination...348
    Waste handling...352
002 - ENGINE WITH MOUNTING AND EQUIPMENT...356
  20 - GENERAL...357
    Engine; description_{01-38-08}...358
    Engine; description_{01-37-46}...365
    Component locations...371
    Tech Tool; operations_{01-36-33}...374
    Tech Tool; operations_{01-36-14}...376
    Engine control module (ECM); replacing pre-programmed...379
    Engine control module (ECM); replacing non-programmed...381
    Engine; reference values...384
    Engine belts; replacing...387
  21 - ENGINE...390
    Engine; specifications...391
    Engine rotation speed sensor (crank shaft); replacing...392
    Engine rotation speed sensor (camshaft); replacing...394
    Engine; removing...396
    Engine; installing...406
    Engine; replacing_{01-30-56}...415
    Engine; replacing_{01-30-37}...419
    Engine; tightening torques...422
    Cylinder compression; testing...429
    Crankcase ventilation; description...432
    Valves; adjusting...436
    Valve cover; removing...441
    Valve cover; installing...444
    Oil level sensor; replacing...447
  22 - LUBRICATING SYSTEM...450
    Lubrication system; description...451
    Lubrication system; specifications...456
    Lubrication system; component locations...458
    Lubrication system; tightening torques...460
    Lubrication oil pressure; checking with pressure gauge...463
    Oil cooler; replacing...466
  23 - FUEL SYSTEM...468
    Fuel system; description...469
    Fuel system; specifications...477
    Fuel system; tightening torques...479
    Carbon dioxide in fuel system; checking...487
    Fuel system basics; checking...493
    Fuel system; component location...496
    Feed pump pressure; checking...498
    Fuel system; bleeding...500
    Water separator; specifications...502
    Injectors; replacing...504
    Injector sleeves; replacing...510
    Fuel rail; replacing...518
    Fuel rail pressure sensor; replacing...521
    High pressure fuel pump; replacing...523
    High pressure fuel pipes; replacing...526
    Fuel control valve (FCV); replacing...528
    Pressure relief valve (PRV); replacing...533
  25 - INLET & EXHAUST SYSTEM...536
    Inlet and exhaust system; description...538
    Inlet and exhaust system; specification...544
    Inlet and exhaust system; component location...546
    Inlet and exhaust system; tightening torques...548
    Exhaust pipe flexible tube; replacing...554
    Exhaust Aftertreatment System; description...557
    Exhaust Aftertreatment System; component location...570
    Regeneration process; description...572
    AdBlue®_DEF dosing injector; replacing...579
    AdBlue®_DEF mixing tube; replacing...582
    AdBlue®_DEF tank; replacing...586
    AdBlue®_DEF; draining...588
    Coolant valve; replacing...591
    SCR (Selective catalytic reduction) muffler; replacing...594
    AdBlue®_DEF quality; checking...599
    SCR (Selective catalytic reduction) dosing system; checking...602
    AdBlue®_DEF pump unit diagnostics; description...605
    DPF (Diesel particulate filter); checking and cleaning...609
    ACM (Aftertreatment control module) non-programmed; replacing...615
    ACM (Aftertreatment control module) pre-programmed; replacing...618
    Inlet throttle; replacing...620
    DOC (Diesel oxidation catalyst); replacing...622
    AdBlue®_DEF pump unit; replacing...625
    AdBlue®_DEF tank armature; replacing...628
    AdBlue®_DEF tank armature; cleaning...633
    AdBlue®_DEF tank armature suction filter; replacing...636
    AdBlue®_DEF hoses; replacing...638
    AdBlue®_DEF...642
    Crystallization of AdBlue®_DEF; checking...648
    AdBlue®_DEF pump unit; filter; replacing...653
    AdBlue®_DEF pump unit; flushing...656
    AdBlue®_DEF pump unit; inlet nipple; replacing...659
    Regeneration log; checking...662
    AdBlue®_DEF tank; cleaning...674
    Turbocharger; replacing...677
    Charge air cooler; replacing...681
  26 - COOLING SYSTEM...688
    Cooling system; description...689
    Cooling system; specifications...693
    Carbon dioxide in coolant system; checking...695
    Cooling system; component location...701
    Cooling system; tightening torques...703
    Coolant with anti-freeze and corrosion protection; recommendation...706
    Cooling system pressure; checking...709
    Coolant; changing...711
    Radiator; replacing...714
    Expansion tank; replacing...716
    Coolant pump; replacing...719
    Thermostat; replacing...722
    Cooling fan control...725
    Cooling fan rpm; specifications...729
    Cooling fan clutch; description...730
  27 - ENGINE CONTROL...733
    Engine - Pump control; specification...734
  29 - MISCELLANEOUS...736
    EGR venturi tube; cleaning...737
    Exhaust Gas Recirculation (EGR); description...739
    Exhaust gas recirculation (EGR); component location...745
    EGR system; tightening torques...747
    EGR reed valve; replacing...749
    EGR cooler; replacing...755
    EGR actuator; replacing...760
    EGR venturi tube; replacing...762
003 - ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS...766
  30 - GENERAL...767
    Electrical system; special instructions for servicing; general...773
    Electrical system; special instructions for servicing; electronic components...777
    Electrical system; special instructions for servicing; electrical components; batteries...780
    Electrical system; special instructions for servicing; electrical components; alternator and charging regulator...784
    Electrical system; special instructions for servicing; action when working on machine...787
    Electrical system; description...790
    Electronic control system; description...792
    Auxiliary start...799
    System voltage...803
    Electrical system; specifications...806
    Tech Tool; operations-...809
    Power Boost control; description...811
    Engine stops...814
    CareTrack with anti-theft...816
    Start lock; description...827
    X1 control; description...829
    X3 control; description...833
    Electro hydraulic pump control; description...835
    Power supply; description...840
    Mode selection; description...845
    Boom float position; description...849
    Limp home...851
    Travel speed; description...854
    Overload warning...856
    Seat belt...859
    Auto Idle...861
    Attachment quick coupler...863
    Intermittent wiper and washer...865
    Grading and lifting control; description...869
    ECO mode; description...873
    Software parameters; description...875
    Automatic engine shut-down...887
    General fault diagnosis information...890
    Troubleshooting strategy...892
    Collection of basic data...894
    Information display; check...898
    Error code information; general...901
    Error codes; build-up...912
    Conditions when checking...914
    Lead and connector checks...919
    Special tools for troubleshooting...925
    Tech Tool; operations...928
    AL3201; description and measuring_{12-13-16}...930
    AL3201; description and measuring_{12-12-38}...934
    BA3101; description and measuring_{12-11-51}...937
    BA3101; description and measuring_{12-11-21}...940
    BB1 Communication bus; description and measuring_{12-10-40}...943
    BB1 Communication bus; description and measuring_{12-09-28}...947
    BB2 Communication bus; description and measuring...950
    CU9909; description and measuring...953
    CU9911; description and measuring...956
    FX1005; description and measuring...958
    FX1006; description and measuring...961
    FX1007; description and measuring...965
    FX1008; description and measuring...969
    FX1054; description and measuring...973
    FX1074; description and measuring...976
    FX1079; description and measuring...980
    FX1116; description and measuring...983
    FX1117; description and measuring...986
    HE2501; description and measuring_{11-50-12}...989
    HE2501; description and measuring_{11-49-44}...992
    HE2511; description and measuring...995
    HE2512; description and measuring...997
    HE2513; description and measuring...999
    Instrument Cluster (IC); description and measuring...1001
    MA2301-MA2304; description and measuring...1004
    MA2517; description and measuring...1006
    MA2519; description and measuring...1008
    MA9109; description and measuring...1011
    MA9116; description and measuring...1014
    MA9117; description and measuring...1017
    MA9120; description and measuring...1020
    MA9125; description and measuring...1023
    MO2505; description and measuring...1026
    MO3301; description and measuring_{11-37-12}...1029
    MO3301; description and measuring_{11-36-39}...1032
    Power supply; ACM (Aftertreatment Control Module); description and measuring...1035
    Power supply CCM; description and measuring...1037
    Power supply ECM; description and measuring...1039
    Power supply GPMECU 1; description and measuring_{11-33-55}...1042
    Power supply GPMECU 1; description and measuring_{11-33-26}...1045
    Power supply HMICU; description and measuring_{11-32-47}...1047
    Power supply HMICU; description and measuring_{11-32-16}...1050
    Power supply W-ECU; description and measuring_{11-31-22}...1053
    Power supply W-ECU; description and measuring_{11-30-51}...1056
    Power supply W-ECU; description and measuring_{11-30-23}...1059
    PWM2303; description and measuring...1062
    PWM2602; description and measuring...1065
    PWM9109; description and measuring...1068
    PWM9123; description and measuring...1070
    PWM9124; description and measuring...1073
    PWM9129; description and measuring...1076
    PWM9141; description and measuring_{11-25-28}...1078
    PWM9141; description and measuring_{11-24-57}...1081
    PWM9142; description and measuring_{11-24-14}...1084
    PWM9142; description and measuring_{11-23-43}...1087
    PWM9145; description and measuring...1090
    PWM9146; description and measuring...1093
    PWM9156; description and measuring...1096
    PWM9157; description and measuring...1098
    RE2501; description and measuring_{11-20-40}...1101
    RE2501; description and measuring_{11-20-09}...1104
    RE3101; description and measuring_{11-19-27}...1107
    RE3101; description and measuring_{11-18-56}...1110
    RE3102; description and measuring_{11-18-13}...1113
    RE3102; description and measuring_{11-17-42}...1116
    RE3502; description and measuring...1119
    RE3507; description and measuring...1122
    RE3508; description and measuring...1125
    RE3511; description and measuring...1128
    RE3608; description and measuring...1131
    RE3611; description and measuring...1134
    RE4206; description and measuring...1137
    SAE J1939-1 SubNet 1; description and measuring...1140
    SE2203; description and measuring...1143
    SE2301; description and measuring...1146
    SE2303; description and measuring_{11-09-15}...1149
    SE2303; description and measuring_{11-08-45}...1152
    SE2309; description and measuring...1155
    SE2511; description and measuring...1158
    SE2512; description and measuring...1161
    SE2513; description and measuring...1164
    SE2515; description and measuring...1167
    SE2516; description and measuring...1170
    SE2519; description and measuring...1173
    SE2521; description and measuring...1176
    SE2522; description and measuring...1179
    SE2533; description and measuring...1182
    SE2543; description and measuring...1185
    SE2544; description and measuring...1188
    SE2603; description and measuring...1191
    SE2604; description and measuring...1194
    SE2606; description and measuring...1197
    SE2701; description and measuring...1200
    SE2703; description and measuring...1202
    SE8701; description and measuring...1204
    SE8702; description and measuring...1207
    SE8705; description and measuring...1210
    SE8706; description and measuring...1213
    SE9105; description and measuring_{10-54-48}...1216
    SE9105; description and measuring_{10-54-26}...1220
    SE9121; description and measuring...1224
    SE9122; description and measuring...1227
    SE9123; description and measuring...1230
    SE9124; description and measuring...1233
    SE9125; description and measuring...1236
    SE9126; description and measuring...1239
    SE9127; description and measuring...1242
    SE9128; description and measuring...1245
    SE9130; description and measuring...1248
    SE9131; description and measuring...1251
    SE9132; description and measuring...1254
    SE9136; description and measuring...1257
    SE9138; description and measuring...1260
    SE9141; description and measuring_{01-14-19}...1263
    SE9141; description and measuring_{01-13-32}...1266
    SE9142; description and measuring_{01-12-24}...1269
    SE9142; description and measuring_{01-11-40}...1272
    SE9401; description and measuring_{01-10-44}...1275
    SE9401; description and measuring_{01-10-02}...1278
    SW2506; description and measuring...1281
    SW3301; description and measuring_{01-08-16}...1284
    SW3301; description and measuring_{01-07-30}...1287
    SW3802; description and measuring...1290
    SW3803; description and measuring...1293
    SW9161; description and measuring_{01-03-01}...1296
    SW9161; description and measuring_{01-02-23}...1299
    SW9162; description and measuring...1302
    Tiltrotator detection; description and measuring...1304
    VSV controller; description and measuring...1307
  31 - BATTERY...1310
    Battery; storage...1311
    Battery; description...1314
    Battery; specifications...1317
    Battery condition; checking...1318
    Battery charging capacity; checking...1321
    Battery; charging...1323
    Batteries; replacing...1326
    Earth lead to battery; replacing...1328
  32 - ALTERNATOR; CHARGE REGULATOR...1330
    Charging; description...1331
    Alternator; specifications...1333
    Alternator; description...1335
    Alternator; replacing incl function checking...1338
    Alternator; testing...1341
  33 - STARTING SYSTEM...1345
    Starting operation...1346
    Starter motor; description...1347
    Starter motor; specifications...1349
    Starter motor; testing...1351
    Starter motor; replacing...1355
    Preheating; description...1357
    Ignition switch; description and operation...1359
    Ignition switch; specifications...1362
    Starter switch; testing...1364
  35 - LIGHTING...1367
    Work lights and extra lights; description...1368
    Work lights and extra lights; specifications...1371
    Work lighting headlamp assembly; replacing...1374
  36 - OTHER ELECTRICAL EQUIPMENT...1376
    Electric pedal control on X1 (on_off); replacing...1378
    Electric pedal control on X1 (proportional); replacing...1382
    Travel alarm; description...1386
    Electric horn; specifications...1389
    Horn; replacing...1392
    Rotating beacon; specifications_{12-42-37}...1394
    Rotating beacon; specifications_{12-42-18}...1396
    Rotating beacon; specifications_{12-41-59}...1398
    Rotating beacon; specifications_{12-41-35}...1400
    Rotating beacon; specifications_{12-41-15}...1402
    Rotating beacon; specifications_{12-40-56}...1404
    Rotating beacon; replacing...1406
    Travel alarm; specifications...1409
    Travel alarm; replacing...1412
    Windscreen wiper front motor; replacing...1414
    Windscreen wiper switch; replacing...1419
    Windscreen flusher pump; replacing...1422
    Windscreen wiper; description...1424
    Upper wiper motor; description...1426
    Upper wiper motor; specifications...1428
    Lower wiper motor; description...1430
    Lower wiper motor; specifications...1432
    Windscreen flusher pump; specifications...1434
    Window limit switch; description...1436
    Connectors; overview...1439
    Pre-heating relay; replacing...1449
    Control lockout lever switch; replacing...1451
    Ignition switch; replacing...1454
    Engine limp home switch; description...1457
    Engine limp home switch; specifications...1459
    General purpose machine electronic control unit GPMECU; function description-[2840]...1461
    General purpose machine electronic control unit GPMECU; function description...1463
    Human machine interface control unit HMICU; function description...1466
    GPMECU1 non-programmed; replacing...1468
    GPMECU1 pre-programmed; replacing...1471
    HMICU non-programmed; replacing...1474
    HMICU pre-programmed; replacing...1478
  37 - CABLE; FUSE; RELAY...1482
    Electrical symbols and designations...1485
    Explanation of wiring diagrams...1490
    Component designations...1493
    Component list Alternator; batteries; capacitors; electronic units; voltage outlet...1495
    Component list; fuses_{12-19-32}...1497
    Component list; fuses_{12-19-13}...1499
    Component list; fuses_{12-18-54}...1501
    Component list; Heating coils...1503
    Component list; lights...1505
    Component list; Miscellaneous...1507
    Component list; motors...1508
    Component list; relays...1509
    Component list; sensors...1511
    Component list; Solenoid valves...1513
    Component list; Switches_{12-16-14}...1515
    Component list; Switches_{12-15-55}...1517
    ACM; I_O list...1519
    CCM; I_O list...1522
    ECM (Engine Control Module); I_O list...1526
    GPMECU1; I_O list_{12-13-52}...1531
    GPMECU1; I_O list_{12-13-30}...1534
    HMICU; I_O list_{12-12-57}...1537
    HMICU; I_O list_{12-12-35}...1540
    HMICU; I_O list_{12-12-13}...1543
    IC (Instrument Cluster); I_O list...1546
    W-ECU; I_O list...1548
    Wiring diagram_{12-10-39}...1550
    Wiring diagram_{12-10-21}...1552
    Wiring diagram; electrical distribution box...1554
    Wiring diagram SCH01_{12-09-23}...1558
    Wiring diagram SCH01_{12-09-00}...1563
    Wiring diagram SCH02_{12-08-26}...1568
    Wiring diagram SCH02_{12-08-00}...1573
    Wiring diagram SCH02_{12-07-38}...1578
    Wiring diagram SCH03_{12-07-04}...1583
    Wiring diagram SCH03_{12-06-41}...1587
    Wiring diagram SCH04_{12-06-06}...1591
    Wiring diagram SCH04_{12-05-43}...1596
    Wiring diagram SCH05_{12-05-08}...1601
    Wiring diagram SCH05_{12-04-45}...1605
    Wiring diagram SCH05_{12-04-22}...1609
    Wiring diagram SCH07...1613
    Wiring diagram SCH08_{12-03-19}...1617
    Wiring diagram SCH08_{12-02-57}...1622
    Wiring diagram SCH08_{12-02-34}...1627
    Wiring diagram SCH10...1632
    Wiring diagram SCH11...1635
    Wiring diagram SCH12_{12-01-02}...1639
    Wiring diagram SCH12_{12-00-40}...1644
    Wiring diagram SCH13...1649
    Wiring diagram SCH14_{11-59-25}...1652
    Wiring diagram SCH14_{11-59-03}...1657
    Wiring diagram SCH15...1662
    Wiring diagram SCH16_{11-57-49}...1666
    Wiring diagram SCH16_{11-57-26}...1670
    Wiring diagram SCH17_{11-56-52}...1674
    Wiring diagram SCH17_{11-56-29}...1678
    Wiring diagram SCH18...1682
    Wiring diagram SCH20_{11-55-27}...1685
    Wiring diagram SCH20_{11-55-05}...1688
    Wiring diagram SCH21_{11-54-32}...1691
    Wiring diagram SCH21_{11-54-09}...1694
    Wiring diagram SCH22...1697
    Wiring diagram SCH24...1700
    Wiring diagram SCH27...1704
    Wiring diagram SCH28...1710
    Wiring diagram SCH30_{11-51-25}...1719
    Wiring diagram SCH30_{11-51-03}...1722
    Wiring diagram SCH30_{11-50-40}...1725
    Wiring diagram SCH30_{11-50-18}...1728
    Wire harness layout...1731
    Engine wire harness; replacing...1734
    Electrical battery disconnect switch; replacing...1739
    Electrical distribution box_{11-48-08}...1742
    Electrical distribution box_{11-47-46}...1745
    Electrical distribution box_{11-47-19}...1748
    Electrical distribution box_{11-46-57}...1751
    Electrical distribution box_{11-46-29}...1754
    Electrical distribution box_{11-46-08}...1757
    Electrical distribution box; circuit board replacing...1760
    Relay; description_{11-44-24}...1764
    Relay; description_{11-44-02}...1767
    Relay; specifications...1770
  38 - INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM...1772
    Instruments and controls; overview...1773
    Instruments and controls; front instrument panel...1775
    Instruments and controls; left instrument panel...1777
    Instruments and controls; right instrument panel...1779
    Instruments and controls; rear instrument panel...1781
    Hour meter; replacing...1783
    Fuel level sender; replacing...1786
    Control lockout lever switch; description...1789
    Control lockout lever switch; specifications...1792
    Engine temperature sensor; replacing...1795
    Engine oil pressure sensor; replacing...1797
    Hydraulic oil temperature sensor; replacing...1799
    Keypad; description...1802
    Keypad; specification...1804
    Service mode...1806
    Engine system...1809
    Hydraulic system...1812
    Electrical system...1816
    Volvo Smart View...1821
    Volvo Smart View; specification...1825
    Volvo Smart View camera; replacing...1828
    Volvo Smart View; calibrating...1832
    Volvo Smart View accuracy; checking...1837
  39 - MISCELLANEOUS...1843
    Radio with MP3; description...1844
    Radio with MP3; specifications...1848
    Radio; replacing...1850
    DC–DC converter; description...1855
    DC–DC converter; specifications...1858
    Voltage converter; replacing...1861
    Antenna; replacing...1865
    Speaker; replacing...1868
    CareTrack W-ECU; description...1870
    W-ECU; replacing; non-programmed...1875
    W-ECU; replacing; pre-programmed...1879
    CareTrack battery; replacing...1883
    CareTrack antenna; replacing-[2640]...1887
    CareTrack antenna; replacing...1890
004 - POWER TRANSMISSION...1895
  40 - GENERAL...1896
    Tightening torque; specifications_{08-38-26}...1897
    Tightening torque; specifications_{08-38-06}...1899
    Power transmission; description...1901
  43 - GEARBOX...1904
    Function description-...1905
    Track gearbox; specifications...1906
    Track gearbox; description_{08-35-29}...1907
    Track gearbox; description_{08-34-35}...1913
    Track gearbox; maintenance standard...1917
    Track unit; replacing...1923
    Track gearbox cover; replacing...1930
    Track gearbox (removed); replacing floating seal...1933
    Track gearbox; disassembly...1945
    Track gearbox; assembly...1953
    Function description ...1962
    Swing gearbox; specifications...1964
    Swing gearbox; description...1965
    Swing gearbox; maintenance standard...1969
    Swing unit; replacing...1973
    Swing gearbox; replacing...1978
    Swing gearbox; disassembly...1983
    Swing gearbox; assembly...1989
  44 - HYDROSTATIC DRIVE...1996
    Travel speed; description...1998
    Track motor; specifications...2001
    Track motor; description...2002
    Track motor; maintenance standard...2009
    Track motor; replacing...2016
    Track motor relief valve; replacing...2024
    Track motor; disassembly...2027
    Track motor; assembly...2042
    Swing motor; specifications...2057
    Swing motor; description_{08-01-33}...2058
    Swing motor; description_{08-01-06}...2062
    Swing motor; maintenance standard_{07-59-54}...2069
    Swing motor; maintenance standard_{07-59-23}...2076
    Swing motor; replacing_{07-58-52}...2080
    Swing motor; replacing_{07-58-29}...2084
    Swing motor relief valve; replacing_{07-57-52}...2088
    Swing motor relief valve; replacing_{07-57-29}...2090
    Slew motor; adjustment_{07-56-54}...2092
    Slew motor; adjustment_{07-56-28}...2095
    Swing motor; replacing brake piston seal_{07-55-53}...2098
    Swing motor; replacing brake piston seal_{07-55-30}...2102
    Swing motor; replacing plate (brake)_{07-54-50}...2107
    Swing motor; replacing plate (brake)_{07-54-27}...2112
    Swing motor; disassembly_{07-53-40}...2117
    Swing motor; disassembly_{07-53-11}...2123
    Swing motor; assembly_{07-51-27}...2133
    Swing motor; assembly_{07-50-55}...2142
    Hydraulic pump coupling; description...2157
    Pump gearbox coupling assembly; replacing...2159
    Tightening torque; specifications-...2161
    Center passage; specifications_{07-46-52}...2165
    Center passage; specifications_{07-46-32}...2167
    Center passage; specifications_{07-46-12}...2169
    Center passage; specifications_{07-45-53}...2170
    Center passage; description_{07-45-22}...2172
    Center passage; description_{07-44-58}...2175
    Center passage; description_{07-44-35}...2178
    Center passage; description_{07-44-12}...2181
    Center passage; maintenance standard...2184
    Center passage; replacing_{07-42-51}...2189
    Center passage; replacing_{07-42-22}...2195
    Center passage; replacing seal kit...2202
    Center passage; disassembly_{07-39-23}...2208
    Center passage; disassembly_{07-38-41}...2213
    Center passage; disassembly_{07-37-55}...2217
    Center passage; assembly_{07-36-40}...2223
    Center passage; assembly_{07-35-46}...2230
    Center passage; assembly_{07-34-50}...2237
  49 - MISCELLANEOUS...2244
    Swing ring gear; specifications...2245
    Swing ring gear; description...2246
    Swing ring gear; replacing...2249
    Swing ring gear grease pipe; replacing...2252
    Swing ring gear inner seal; replacing...2257
    Swing ring gear outer seal; replacing...2260
007 - FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT...2267
  70 - GENERAL...2268
    Undercarriage; tightening torque_{07-20-48}...2269
    Undercarriage; tightening torque_{07-20-29}...2270
    Undercarriage; tightening torque_{07-20-10}...2271
    Frame and track unit; specifications...2273
    Frame and track unit; description...2274
  71 - FRAME...2276
    Machine weight; specifications...2277
    Superstructure; removing...2279
    Superstructure; installing...2284
    Tightening torque; specifications-...2289
    Counterweight; tightening torques...2290
    Counterweight; specifications...2292
    Counterweight; description...2293
    Counterweight; removing...2295
    Counterweight; installing...2298
    Undercarriage; description_{07-09-08}...2301
    Undercarriage; description_{07-08-45}...2304
    Undercarriage; description_{07-08-23}...2307
  77 - WHEELS; TRACKS; TYRE; HUB; DRUM...2309
    Selection of track shoes...2311
    Idler; description_{07-07-08}...2313
    Idler; description_{07-06-41}...2315
    Idler; description_{07-06-09}...2318
    Idler; description_{07-05-42}...2320
    Idler; measurement of wear_{07-05-03}...2323
    Idler; measurement of wear_{07-04-19}...2327
    Front idler; replacing one...2331
    Idler; disassembly...2335
    Idler; assembly...2340
    Tools & equipment...2345
    Sprocket; measurement of wear...2350
    Sprocket; replacing one...2354
    Track chain; description...2357
    Track link; dimension...2359
    Track; adjusting track sag_{06-57-13}...2361
    Track; adjusting track sag_{06-56-49}...2365
    Track chain; measurement of wear_{06-56-06}...2367
    Track chain; measurement of wear_{06-55-34}...2373
    Track shoe; replacing one...2379
    Track links; replacing...2383
    Track chain assembly; removing...2388
    Track chain assembly; installing...2393
    Top roller; description...2398
    Top roller; measurement of wear_{06-50-45}...2400
    Top roller; measurement of wear_{06-50-04}...2403
    Top roller; replacing one...2406
    Bottom roller; description_{06-46-08}...2411
    Bottom roller; description_{06-45-46}...2413
    Bottom roller; measurement of wear_{06-45-11}...2415
    Bottom roller; measurement of wear_{06-44-48}...2418
    Bottom roller; replacing one...2422
    Bottom roller; replacing seal...2427
    Track guards_{06-41-35}...2432
    Track guards_{06-41-12}...2433
    Track guard; replacing one...2435
    Spring package; assembly dimension_{06-38-59}...2439
    Spring package; assembly dimension_{06-38-37}...2441
    Recoil spring cylinder seal kit; replacing...2443
    Track recoil spring (tensioner) assembly; replacing_{06-37-35}...2447
    Track recoil spring (tensioner) assembly; replacing_{06-37-13}...2450
    Spring package; disassembling_{06-36-38}...2454
    Spring package; disassembly_{06-36-15}...2457
    Spring package; disassembly_{06-35-42}...2462
    Spring package; assembly_{06-35-02}...2465
    Spring package; assembly_{06-34-30}...2469
008 - MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE...2472
  84 - TRIM PART; OUTSIDE; GLASS; SEALING MOULDING...2473
    Windows; general...2474
    Windscreen; replacing...2477
    Side window; replacing...2491
    Rear window; replacing...2498
    Door window; replacing...2506
  85 - CAB INTERIOR; UPHOLSTERY...2509
    Seat; replacing_{06-16-49}...2510
    Seat; replacing_{06-16-02}...2517
    Seat cushion; replacing...2520
    Seat support; replacing...2526
    Longitudinal adjustment cable; replacing...2533
    Longitudinal suspension cable; replacing...2539
    Backrest; replacing...2543
    Driver's seat; description...2547
    Driver's seat; specifications...2552
    Seat heater; checking...2556
  87 - AIR CONDITIONING UNIT...2560
    HVAC system...2561
    Air conditioning unit; specifications_{06-08-50}...2565
    Air conditioning unit; specifications_{06-08-31}...2567
    Air conditioning unit; description...2569
    Performance test; AC unit...2576
    Air conditioning unit; maintenance...2582
    CCM pre-programmed ECU; replacing...2585
    CCM non-programmed ECU; replacing...2590
    Air conditioning unit; refrigerant check and recharging...2595
    Air distribution; description...2603
    Heating system; description...2606
    Fan motor; replacing...2608
    Heater core; replacing...2612
    Cooler and Heater assembly; replacing...2619
    Compressor; replacing incl draining and filling...2626
    Receiver; replacing incl draining and filling...2630
    Evaporator; replacing incl draining and filling...2634
    Expansion valve; replacing incl draining and filling...2642
    Vent actuator; replacing...2650
    Mode (foot) actuator; replacing...2653
    Intake actuator; replacing...2656
    Air mix door actuator; replacing...2659
    Compressor; replacing magnetic clutch (compressor removed)...2662
    Auxiliary heater; specifications...2668
    Auxiliary heater; description...2670
    Auxiliary heater; principles...2673
    Troubleshooting...2676
  88 - INTERIOR EQUIPMENT...2686
    Instrument panel (left); replacing...2687
    Instrument panel (right); replacing...2691
009 - HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS...2695
  90 - GENERAL...2696
    Hydraulic diagram; with option components - Image...2697
    Hydraulic diagram; standard - Image...2701
    Explanations to hydraulic diagram...2702
    Hydraulic diagram; standard...2713
    Hydraulic diagram; with option components_{005-45-40}...2716
    Hydraulic diagram; with option components_{005-45-18}...2722
    Hydraulic system; position of main components...2728
    Hydraulic system; cleanliness when handling hydraulic components...2731
    Description; general...2735
    Hydraulic system; description...2736
    Recommended hydraulic oil; specifications...2737
    Hydraulic pressure; specifications...2741
    Hydraulic system; repair of hydraulic components in workshop...2743
    Hydraulic oil; storage and handling...2748
    Hydraulic components; storing and transporting...2752
    Tech Tool; operations...2756
  92 - MECHANICAL EQUIPMENT_ATTACHMENT...2758
    Attachment quick coupler; description_{04-10-55}...2759
    Attachment quick coupler; description_{04-10-28}...2772
    Attachment quick coupler; operation...2783
    Attachment quick coupler; replacing_{04-09-22}...2786
    Attachment quick coupler; replacing_{04-09-00}...2795
    Attachment quick coupler; adjustment...2805
    Attachment quick coupler solenoid valve; description_{04-08-03}...2809
    Attachment quick coupler solenoid valve; description_{04-07-41}...2814
    Tightening torques ...2817
    Remote control valve (dozer blade); specifications...2819
    Remote control valve (dozer blade); description...2820
    Control lever (dozer blade); replacing...2823
    Dozer blade; specifications...2830
    Dozer blade; description...2831
    Dozer blade cylinder; specifications...2834
    Dozer blade cylinder; description...2836
    Dozer blade cylinder; replacing...2838
    Check valve; replacing...2845
  97 - UNIT; DIGGING...2850
    Tightening torques...2852
    Function description...2861
    Digging unit; maintenance...2864
    Bushing general; replacing...2868
    Cylinder; description...2873
    Cylinder; disassembly and assembly_{03-59-24}...2878
    Cylinder; disassembly and assembly_{03-59-02}...2897
    Cylinder; troubleshooting...2914
    Boom; specifications...2918
    Boom; description...2919
    Boom; replacing...2922
    Boom cylinder; specifications...2940
    Boom cylinder; description...2942
    Boom cylinder; replacing...2944
    Lower boom cylinder bushing; replacing...2953
    Upper boom cylinder bushing; replacing...2958
    Dipper arm; specifications...2962
    Dipper arm; description...2963
    Dipper arm; replacing...2966
    Link; description...2979
    Dipper arm connecting rod; replacing...2982
    Connecting rod yoke; replacing...2990
    Dipper arm cylinder; specifications...2997
    Dipper arm cylinder; description...2999
    Dipper arm cylinder; replacing...3001
    Dipper arm cylinder bushing on boom; replacing...3011
    Dipper arm cylinder bushing on dipper arm; replacing...3017
    Tiltable ditching bucket; description...3021
    Tiltable ditching bucket cylinder; specifications...3026
    Tiltable ditching bucket cylinder; description...3028
    Hydraulic Cylinder; disassembling and assembling...3031
    Bucket cylinder; specifications...3039
    Bucket cylinder; description...3041
    Bucket cylinder; replacing...3043
    Bucket cylinder bushing on dipper arm; replacing...3054
    Bucket cylinder bushing lever-link; replacing...3059
EC160 Volvo, EC160B LC Volvo, EC160B NLC Volvo, EC160C L Volvo, EC160C NL, EC160D L Volvo, ED160C NL, EC160E L Volvo, EC160E NL Volvo Excavators Service Repair Manual

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