John Deere E210LC and E230LC Excavators Operator's Manual (WY21781)

Complete Operator's Manual for John Deere E210LC and E230LC excavator, with all the shop information to maintain & operate like professional mechanics.

Total Pages: 587 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English Chinese Russian

wy21781 - E210LC and EE210LC and E230LC Excavator Operator's Manual.pdf

wy21783 - E210LC и E230LC Экскаваторы.pdf

wy21785 - E210LC 和 E230LC 挖掘机.pdf

wy21781 - E210LC and E230LC Excavator

Table of Contents

Foreword

Manual Identification—READ THIS FIRST!

IMPORTANT

License Agreement for John Deere Software

Conformity Marking

Emissions Control System Certification Label

EPA Non-road Emissions Control Warranty Statement—Compression Ignition

CARB Non-road Emissions Control Warranty Statement—Compression Ignition

John Deere Online Bookstore

Technical Information Feedback Form

Section 1-1: Safety—Safety and Operator Conveniences

Safety and Operator Convenience Features

Section 1-2: Safety—General Precautions

Information for Eurasian Economic Union Technical Regulations Compliance

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Avoid Static Electricity Risk When Refueling

High Debris Applications

In Case of Machine Fire

Prevent Fires

Clean Debris from Machine

Prevent Battery Explosions

Handle Chemical Products Safely

Handle Starting Fluid Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Prepare for Emergencies

Add Cab Guarding for Special Uses

Section 1-3: Safety—Operating Precautions

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Use Special Care When Operating

Avoid Power Lines

Inspect and Maintain ROPS

Keep the Operator Protective Structure (OPS) in Place

Operating on Slopes

Use Special Care When Lifting Objects

Travel Safely

Prevent Acid Burns

Add and Operate Attachments Safely

Do Not Lift Objects

Section 1-4: Safety—Maintenance Precautions

Park and Prepare for Service Safely

Service Cooling System Safely

Service Machines Safely

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 1-5: Safety—Safety Signs

Safety Signs

Section 2-1: Operation—Operator’s Station

Pedals, Levers, and Panels

Engine Speed Dial

Sealed Switch Module (SSM)

Sealed Switch Module (SSM) Functions

Left Control Lever

Right Control Lever

Pilot Shutoff Lever

Opening Upper Front (Secondary Exit) Window

Tertiary Exit Tool

Removing and Storing Lower Front Window

Opening Cab Door Window

Unfolding and Folding Sunshade

Opening and Closing the Roof Hatch

Fire Extinguisher Mounting Location

Cab Dome Light

Adjusting the Mechanical Suspension Seat

Adjusting the Air Suspension Seat—If Equipped

Seat Heater—If Equipped

Adjusting Armrest Height

Operating the Radio

Cab Heater and Air Conditioner

Section 2-2: Operation—Operating the Machine

Before Starting Work

Inspect Machine Daily Before Starting

Operator's Daily Machine Check Before Starting

Battery Disconnect Switch

Engine Break-In Period

Starting the Engine

Operating Fuel Fired Coolant Heater—If Equipped

Cold Weather Warmup

Control Lever Operation

Operating in Water and Mud

Travel Pedals and Levers

Parking the Machine

Loading and Unloading for Transport

Towing Procedure

Lifting

Controlled Load Lowering Device (CLLD)—If Equipped

Lowering Boom—Hydraulic System or Engine Malfunction

Lowering Boom Without Electrical Power

Hydraulic Circuit Pressure Release

Installing Attachments

Section 2-3: Operation—Monitor Operation

Primary Display Unit (PDU)

Monitor Functions

Monitor—Normal Display

Monitor—Indicators

Main Menu

Main Menu—Operation

Main Menu—Operation—Stop Watch

Main Menu—Operation—Job Timer

Main Menu—Diagnostics

Main Menu—Diagnostics—Codes

Main Menu—Diagnostics—Codes—Active and Stored Codes

Main Menu—Diagnostics—Machine Information

Main Menu—Diagnostics—Machine Information—Machine Readings

Main Menu—Diagnostics—Machine Information—Engine Readings

Main Menu—Diagnostics—Machine Information—JDLink Readings

Main Menu—Diagnostics—Controller ID

Main Menu—Diagnostics—Controller ID—ECU—Engine Control Unit

Main Menu—Diagnostics—Controller ID—VCU—Vehicle Control Unit

Main Menu—Diagnostics—Controller ID—PDU—Primary Display Unit

Main Menu—Diagnostics—Controller ID—JDLink

Main Menu—Diagnostics—Controller ID—SSM—Sealed Switch Module

Main Menu—Diagnostics—Controller ID—ATC—Automatic Temp Control

Main Menu—Diagnostics—Machine ID

Main Menu—Diagnostics—Machine ID—Machine VIN

Main Menu—Diagnostics—Machine ID—Model

Main Menu—Diagnostics—Machine ID—Machine Hours

Main Menu—Diagnostics—Software Delivery

Main Menu—Diagnostics—Software Delivery—Software Deliver—Not Enabled

Main Menu—Diagnostics—Software Delivery—Software Deliver—Software Update

Main Menu—Diagnostics—Switch Module

Main Menu—Diagnostics—Switch Module—Sealed Switch Module

Main Menu—Setup

Main Menu—Setup—Monitor

Main Menu—Setup—Monitor—Time

Main Menu—Setup—Monitor—Language

Main Menu—Setup—Monitor—Adjust Brightness

Main Menu—Setup—Monitor—Adjust Contrast

Main Menu—Setup—Antitheft/Security

Main Menu—Setup—Antitheft/Security—Enter Owner Pin Access

Main Menu—Setup—Antitheft/Security—Security

Main Menu—Setup—Antitheft/Security—Change Owner Pin

Main Menu—Setup—Antitheft/Security—Manage Operator Pin

Main Menu—Setup—Antitheft/Security—Manage Transport Pin

Main Menu—Setup—Antitheft/Security—Operator Logout

Main Menu—Setup—Machine Preferences

Main Menu—Setup—Machine Preferences—Turbo Cooldown

Main Menu—Setup—Machine Preferences—Hammer Move

Main Menu—Setup—Machine Preferences—Hammer Flow Settings

Main Menu—Setup—Machine Preferences—Camera Mode

Main Menu—Setup—Machine Preferences—Auto Idle Engagement Time

Main Menu—Setup—Machine Configuration

Main Menu—Setup—Machine Configuration—Machine VIN

Section 3-1: Maintenance—Machine

Alternative and Synthetic Lubricants

Hydraulic Oil

Swing Gear Case Oil

Track Drive Gear Case Oil

Grease

Diesel Fuel

Lubricity of Diesel Fuel

Handling and Storing Diesel Fuel

BioDiesel Fuel

Testing Diesel Fuel

Supplemental Diesel Fuel Additives

Minimizing the Effect of Cold Weather on Diesel Engines

Heavy Duty Diesel Engine Coolant

Drain Intervals for Diesel Engine Coolant

John Deere COOL-GARD™ II Coolant Extender

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender

Testing Diesel Engine Coolant

Diesel Engine Break-In™ Oil

Diesel Engine Oil

Diesel Engine Oil — Tier 3 and Stage III

Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines

Engine Oil and Filter Service Intervals—Tier 3 and Stage III Engines

Section 3-2: Maintenance—Periodic Maintenance

Service Machine at Specified Intervals

Check the Hour Meter Regularly

Prepare Machine for Maintenance

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Hydraulic Hammer Attachment

Service Intervals

Required Parts

Maintenance Legend

Section 3-3: Maintenance—As Required

Check and Adjust Track Tension

Inspect Bucket Joint O-Ring

Inspect or Replace Cab Fresh Air and Recirculating Air Filters

Drain Primary Fuel Filter and Water Separator

Drain Secondary Fuel Filter and Water Separator

Drain Final Fuel Filter

Lubricate Cab Door Hinges

Section 3-4: Maintenance—Every 10 Hours or Daily

Check Engine Oil Level

Check Hydraulic Tank Oil Level

Lubricate Boom, Arm, Bucket, and Cylinders

Lubricate Boom Cylinder Base Ends

Check Engine Coolant Level

Section 3-5: Maintenance—Every 50 Hours

Check and Clean Air Filter Dust Unloader Valve

Lubricate Swing Bearing

Section 3-6: Maintenance—Initial Service—250 Hours

Drain and Refill Engine Break-In Oil and Replace Engine Oil Filter (S.N. 1YNE21A_ _ _ _400021—400200), (S.N. 1YNE23A_ _ _ _400201)

Replace Primary Fuel Filter and Water Separator (S.N. 1YNE21A_ _ _ _400021—400200), (S.N. 1YNE23A_ _ _ _400201)

Replace Secondary Fuel Filter and Water Separator (S.N. 1YNE21A_ _ _ _400021—400200), (S.N. 1YNE23A_ _ _ _400201)

Replace Final Fuel Filter (S.N. 1YNE21A_ _ _ _400021—400200), (S.N. 1YNE23A_ _ _ _400201)

Section 3-7: Maintenance—Every 250 Hours

Take Engine Oil Sample

Section 3-8: Maintenance—Initial Service—500 Hours

Drain and Refill Engine Break-In Plus Oil and Replace Engine Oil Filter (S.N. 1YNE23A_ _ _ _400202—)

Replace Primary Fuel Filter and Water Separator (S.N. 1YNE23A_ _ _ _400202—)

Replace Secondary Fuel Filter and Water Separator (S.N. 1YNE23A_ _ _ _400202—)

Replace Final Fuel Filter (S.N. 1YNE23A_ _ _ _400202—)

Section 3-9: Maintenance—Every 500 Hours

Drain and Refill Engine Oil and Replace Engine Oil Filter

Drain Water and Sediment from Fuel Tank Sump

Replace Primary Fuel Filter and Water Separator

Replace Secondary Fuel Filter and Water Separator

Replace Final Fuel Filter

Check Swing Gear Pinion Grease Level

Check Swing Gear Case Oil Level

Check Track Drive Gear Case Oil Level

Take Fluid Samples

Section 3-10: Maintenance—Every 1000 Hours

Drain and Refill Swing Gear Case Oil

Drain and Refill Track Drive Gear Case Oil

Replace Cab Fresh Air and Recirculating Air Filters

Replace Engine Air Filters and Dust Unloader Valve

Lubricate Swing Gear Case Bearing

Check Swing Bearing Bolts

Section 3-11: Maintenance—Every 2000 Hours

Drain and Refill Hydraulic Oil

Replace Hydraulic Tank Breather Filter

Clean Hydraulic Tank Suction Strainer

Replace Hydraulic Oil Return Filter

Replace Hydraulic Pilot Oil Filter

Clean Case Drain Screen Fittings

Check Engine Coolant

Inspect Belt

Adjust Engine Valve Clearance

Section 3-12: Maintenance—Every 4000 Hours

Drain and Refill Hydraulic Oil—John Deere Hydrau-Gard™ 46 Plus Oil Only

Section 3-13: Maintenance—Every 6000 Hours

Drain and Refill Engine Coolant

Section 4-1: Miscellaneous—Machine

Welding On Machine

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump

Do Not Service Control Valves, Cylinders, Pumps, or Motors

Precautions for Alternator and Regulator

Handling Batteries Safely

Using Battery Charger

Using Booster Batteries—24-Volt System

Check, Clean, and Tighten Battery Terminals

Replacing Batteries

Removing and Installing Batteries

Replacing Fuses

Accessory Outlets

Clean Cooling Package

Clean Cooling Package Screen—If Equipped

Bleed Fuel System

Fill Fuel Tank

Fuel Refill Pump Operation—If Equipped

Check Air Intake Hoses

Clean the Crankcase Vent Tube

Clean the Machine Regularly

Removing the Bucket

Adjust Bucket Pivot End Play

Replacing Bucket Teeth

Replacing Bucket Side Cutters

Track Sag General Information

JDLink™ Machine Monitoring System (MMS)—If Equipped

Check Polycarbonate Roof Hatch—If Equipped

Check Track Shoe Hardware

Clean Fuel Filler Neck Strainer (As Needed)

Check Bolt-Nut Torque

Hardware Torque Specifications

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Section 4-2: Miscellaneous—Operational Checkout

Operational Checkout Procedure

Section 4-3: Miscellaneous—Troubleshooting

Troubleshooting Procedure

Engine

Hydraulic System

Electrical System

Section 4-4: Miscellaneous—Storage

Prepare Machine for Storage

Preparing Machine after Storage

Section 4-5: Miscellaneous—Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Record Travel Motor Serial Numbers

Record Swing Motor Serial Number

Hydraulic Pump Serial Number

Keep Proof of Ownership

Keep Machines Secure

Section 4-6: Miscellaneous—Specifications

Engine Specifications

Drain and Refill Capacities

Machine Specifications

Working Ranges

Lift Capacity

Eurasian Economic Union

Machine Design Life