John Deere E210LC and E230LC Excavators Operator's Manual (WY21781)
John Deere E210LC and E230LC Excavators Operator's Manual (WY21781)
wy21781 - E210LC and EE210LC and E230LC Excavator Operator's Manual.pdf
Complete Operator's Manual for John Deere E210LC and E230LC excavator, with all the shop information to maintain & operate like professional mechanics.
Total Pages: 587 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
wy21781 - E210LC and E230LC Excavator
Table of Contents
Foreword
Manual Identification—READ THIS FIRST!
IMPORTANT
License Agreement for John Deere Software
Conformity Marking
Emissions Control System Certification Label
EPA Non-road Emissions Control Warranty Statement—Compression Ignition
CARB Non-road Emissions Control Warranty Statement—Compression Ignition
John Deere Online Bookstore
Technical Information Feedback Form
Section 1-1: Safety—Safety and Operator Conveniences
Safety and Operator Convenience Features
Section 1-2: Safety—General Precautions
Information for Eurasian Economic Union Technical Regulations Compliance
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Work In Ventilated Area
Avoid Static Electricity Risk When Refueling
High Debris Applications
In Case of Machine Fire
Prevent Fires
Clean Debris from Machine
Prevent Battery Explosions
Handle Chemical Products Safely
Handle Starting Fluid Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Prepare for Emergencies
Add Cab Guarding for Special Uses
Section 1-3: Safety—Operating Precautions
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Use Special Care When Operating
Avoid Power Lines
Inspect and Maintain ROPS
Keep the Operator Protective Structure (OPS) in Place
Operating on Slopes
Use Special Care When Lifting Objects
Travel Safely
Prevent Acid Burns
Add and Operate Attachments Safely
Do Not Lift Objects
Section 1-4: Safety—Maintenance Precautions
Park and Prepare for Service Safely
Service Cooling System Safely
Service Machines Safely
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Section 1-5: Safety—Safety Signs
Safety Signs
Section 2-1: Operation—Operator’s Station
Pedals, Levers, and Panels
Engine Speed Dial
Sealed Switch Module (SSM)
Sealed Switch Module (SSM) Functions
Left Control Lever
Right Control Lever
Pilot Shutoff Lever
Opening Upper Front (Secondary Exit) Window
Tertiary Exit Tool
Removing and Storing Lower Front Window
Opening Cab Door Window
Unfolding and Folding Sunshade
Opening and Closing the Roof Hatch
Fire Extinguisher Mounting Location
Cab Dome Light
Adjusting the Mechanical Suspension Seat
Adjusting the Air Suspension Seat—If Equipped
Seat Heater—If Equipped
Adjusting Armrest Height
Operating the Radio
Cab Heater and Air Conditioner
Section 2-2: Operation—Operating the Machine
Before Starting Work
Inspect Machine Daily Before Starting
Operator's Daily Machine Check Before Starting
Battery Disconnect Switch
Engine Break-In Period
Starting the Engine
Operating Fuel Fired Coolant Heater—If Equipped
Cold Weather Warmup
Control Lever Operation
Operating in Water and Mud
Travel Pedals and Levers
Parking the Machine
Loading and Unloading for Transport
Towing Procedure
Lifting
Controlled Load Lowering Device (CLLD)—If Equipped
Lowering Boom—Hydraulic System or Engine Malfunction
Lowering Boom Without Electrical Power
Hydraulic Circuit Pressure Release
Installing Attachments
Section 2-3: Operation—Monitor Operation
Primary Display Unit (PDU)
Monitor Functions
Monitor—Normal Display
Monitor—Indicators
Main Menu
Main Menu—Operation
Main Menu—Operation—Stop Watch
Main Menu—Operation—Job Timer
Main Menu—Diagnostics
Main Menu—Diagnostics—Codes
Main Menu—Diagnostics—Codes—Active and Stored Codes
Main Menu—Diagnostics—Machine Information
Main Menu—Diagnostics—Machine Information—Machine Readings
Main Menu—Diagnostics—Machine Information—Engine Readings
Main Menu—Diagnostics—Machine Information—JDLink Readings
Main Menu—Diagnostics—Controller ID
Main Menu—Diagnostics—Controller ID—ECU—Engine Control Unit
Main Menu—Diagnostics—Controller ID—VCU—Vehicle Control Unit
Main Menu—Diagnostics—Controller ID—PDU—Primary Display Unit
Main Menu—Diagnostics—Controller ID—JDLink
Main Menu—Diagnostics—Controller ID—SSM—Sealed Switch Module
Main Menu—Diagnostics—Controller ID—ATC—Automatic Temp Control
Main Menu—Diagnostics—Machine ID
Main Menu—Diagnostics—Machine ID—Machine VIN
Main Menu—Diagnostics—Machine ID—Model
Main Menu—Diagnostics—Machine ID—Machine Hours
Main Menu—Diagnostics—Software Delivery
Main Menu—Diagnostics—Software Delivery—Software Deliver—Not Enabled
Main Menu—Diagnostics—Software Delivery—Software Deliver—Software Update
Main Menu—Diagnostics—Switch Module
Main Menu—Diagnostics—Switch Module—Sealed Switch Module
Main Menu—Setup
Main Menu—Setup—Monitor
Main Menu—Setup—Monitor—Time
Main Menu—Setup—Monitor—Language
Main Menu—Setup—Monitor—Adjust Brightness
Main Menu—Setup—Monitor—Adjust Contrast
Main Menu—Setup—Antitheft/Security
Main Menu—Setup—Antitheft/Security—Enter Owner Pin Access
Main Menu—Setup—Antitheft/Security—Security
Main Menu—Setup—Antitheft/Security—Change Owner Pin
Main Menu—Setup—Antitheft/Security—Manage Operator Pin
Main Menu—Setup—Antitheft/Security—Manage Transport Pin
Main Menu—Setup—Antitheft/Security—Operator Logout
Main Menu—Setup—Machine Preferences
Main Menu—Setup—Machine Preferences—Turbo Cooldown
Main Menu—Setup—Machine Preferences—Hammer Move
Main Menu—Setup—Machine Preferences—Hammer Flow Settings
Main Menu—Setup—Machine Preferences—Camera Mode
Main Menu—Setup—Machine Preferences—Auto Idle Engagement Time
Main Menu—Setup—Machine Configuration
Main Menu—Setup—Machine Configuration—Machine VIN
Section 3-1: Maintenance—Machine
Alternative and Synthetic Lubricants
Hydraulic Oil
Swing Gear Case Oil
Track Drive Gear Case Oil
Grease
Diesel Fuel
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
BioDiesel Fuel
Testing Diesel Fuel
Supplemental Diesel Fuel Additives
Minimizing the Effect of Cold Weather on Diesel Engines
Heavy Duty Diesel Engine Coolant
Drain Intervals for Diesel Engine Coolant
John Deere COOL-GARD™ II Coolant Extender
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender
Testing Diesel Engine Coolant
Diesel Engine Break-In™ Oil
Diesel Engine Oil
Diesel Engine Oil — Tier 3 and Stage III
Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines
Engine Oil and Filter Service Intervals—Tier 3 and Stage III Engines
Section 3-2: Maintenance—Periodic Maintenance
Service Machine at Specified Intervals
Check the Hour Meter Regularly
Prepare Machine for Maintenance
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
Hydraulic Hammer Attachment
Service Intervals
Required Parts
Maintenance Legend
Section 3-3: Maintenance—As Required
Check and Adjust Track Tension
Inspect Bucket Joint O-Ring
Inspect or Replace Cab Fresh Air and Recirculating Air Filters
Drain Primary Fuel Filter and Water Separator
Drain Secondary Fuel Filter and Water Separator
Drain Final Fuel Filter
Lubricate Cab Door Hinges
Section 3-4: Maintenance—Every 10 Hours or Daily
Check Engine Oil Level
Check Hydraulic Tank Oil Level
Lubricate Boom, Arm, Bucket, and Cylinders
Lubricate Boom Cylinder Base Ends
Check Engine Coolant Level
Section 3-5: Maintenance—Every 50 Hours
Check and Clean Air Filter Dust Unloader Valve
Lubricate Swing Bearing
Section 3-6: Maintenance—Initial Service—250 Hours
Drain and Refill Engine Break-In Oil and Replace Engine Oil Filter (S.N. 1YNE21A_ _ _ _400021—400200), (S.N. 1YNE23A_ _ _ _400201)
Replace Primary Fuel Filter and Water Separator (S.N. 1YNE21A_ _ _ _400021—400200), (S.N. 1YNE23A_ _ _ _400201)
Replace Secondary Fuel Filter and Water Separator (S.N. 1YNE21A_ _ _ _400021—400200), (S.N. 1YNE23A_ _ _ _400201)
Replace Final Fuel Filter (S.N. 1YNE21A_ _ _ _400021—400200), (S.N. 1YNE23A_ _ _ _400201)
Section 3-7: Maintenance—Every 250 Hours
Take Engine Oil Sample
Section 3-8: Maintenance—Initial Service—500 Hours
Drain and Refill Engine Break-In Plus Oil and Replace Engine Oil Filter (S.N. 1YNE23A_ _ _ _400202—)
Replace Primary Fuel Filter and Water Separator (S.N. 1YNE23A_ _ _ _400202—)
Replace Secondary Fuel Filter and Water Separator (S.N. 1YNE23A_ _ _ _400202—)
Replace Final Fuel Filter (S.N. 1YNE23A_ _ _ _400202—)
Section 3-9: Maintenance—Every 500 Hours
Drain and Refill Engine Oil and Replace Engine Oil Filter
Drain Water and Sediment from Fuel Tank Sump
Replace Primary Fuel Filter and Water Separator
Replace Secondary Fuel Filter and Water Separator
Replace Final Fuel Filter
Check Swing Gear Pinion Grease Level
Check Swing Gear Case Oil Level
Check Track Drive Gear Case Oil Level
Take Fluid Samples
Section 3-10: Maintenance—Every 1000 Hours
Drain and Refill Swing Gear Case Oil
Drain and Refill Track Drive Gear Case Oil
Replace Cab Fresh Air and Recirculating Air Filters
Replace Engine Air Filters and Dust Unloader Valve
Lubricate Swing Gear Case Bearing
Check Swing Bearing Bolts
Section 3-11: Maintenance—Every 2000 Hours
Drain and Refill Hydraulic Oil
Replace Hydraulic Tank Breather Filter
Clean Hydraulic Tank Suction Strainer
Replace Hydraulic Oil Return Filter
Replace Hydraulic Pilot Oil Filter
Clean Case Drain Screen Fittings
Check Engine Coolant
Inspect Belt
Adjust Engine Valve Clearance
Section 3-12: Maintenance—Every 4000 Hours
Drain and Refill Hydraulic Oil—John Deere Hydrau-Gard™ 46 Plus Oil Only
Section 3-13: Maintenance—Every 6000 Hours
Drain and Refill Engine Coolant
Section 4-1: Miscellaneous—Machine
Welding On Machine
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump
Do Not Service Control Valves, Cylinders, Pumps, or Motors
Precautions for Alternator and Regulator
Handling Batteries Safely
Using Battery Charger
Using Booster Batteries—24-Volt System
Check, Clean, and Tighten Battery Terminals
Replacing Batteries
Removing and Installing Batteries
Replacing Fuses
Accessory Outlets
Clean Cooling Package
Clean Cooling Package Screen—If Equipped
Bleed Fuel System
Fill Fuel Tank
Fuel Refill Pump Operation—If Equipped
Check Air Intake Hoses
Clean the Crankcase Vent Tube
Clean the Machine Regularly
Removing the Bucket
Adjust Bucket Pivot End Play
Replacing Bucket Teeth
Replacing Bucket Side Cutters
Track Sag General Information
JDLink™ Machine Monitoring System (MMS)—If Equipped
Check Polycarbonate Roof Hatch—If Equipped
Check Track Shoe Hardware
Clean Fuel Filler Neck Strainer (As Needed)
Check Bolt-Nut Torque
Hardware Torque Specifications
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Section 4-2: Miscellaneous—Operational Checkout
Operational Checkout Procedure
Section 4-3: Miscellaneous—Troubleshooting
Troubleshooting Procedure
Engine
Hydraulic System
Electrical System
Section 4-4: Miscellaneous—Storage
Prepare Machine for Storage
Preparing Machine after Storage
Section 4-5: Miscellaneous—Machine Numbers
Record Product Identification Number (PIN)
Record Engine Serial Number
Record Travel Motor Serial Numbers
Record Swing Motor Serial Number
Hydraulic Pump Serial Number
Keep Proof of Ownership
Keep Machines Secure
Section 4-6: Miscellaneous—Specifications
Engine Specifications
Drain and Refill Capacities
Machine Specifications
Working Ranges
Lift Capacity
Eurasian Economic Union
Machine Design Life
