OMT233886 - 190DW and 220DW Wheeled Excavator Operator's Manual.pdf

Complete Operator's Manual for John Deere 190DW and 220DW Wheeled Excavator, with all the shop information to maintain, operate like professional mechanics.

Total Pages: 556 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

omt233886 - 190DW and 220DW Wheeled Excavator - Table of Contents

Foreword

Emissions Control Warranty Statement

Technical Information Feedback Form

Section 1-1: Safety—Safety and Operator Conveniences

Safety and Operator Convenience Features

Section 1-2: Safety—General Precautions

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Clean Debris from Machine

Section 1-3: Safety—Operating Precautions

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Use Special Care When Lifting Objects

Add and Operate Attachments Safely

Section 1-4: Safety—Maintenance Precautions

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Service Tires Safely

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 1-5: Safety—Safety Signs

Safety Signs Installed in Cab—Hydraulic Coupler—If Equipped

Safety Signs Installed on Hydraulic Coupler—If Equipped

Section 2-1: Operation—Operator's Station

Pedals, Levers, and Panels

Control Levers

Forward, Neutral, and Reverse Switch

Front Switch Panel

Front Switch Panel Functions

Steering Column Console

Steering Column Console Functions

Operating Pilot Disable Switch

Operating Blade or Outriggers Selector Switches

Rear Panel

Horn

Power Dig Switch—220DW Machines Only

Pilot Control Shutoff Lever

Operating 2-Piece Boom—If Equipped

Swing Lock Lever

Left Console Switch Panel

Travel Alarm and Travel Alarm Cancel Switch

Electric Control Main Switch

Revolving Light Switch—If Equipped

Seat Heater Switch—If Equipped

Engine Stop Switch

Cab Heater and Air Conditioner

Selecting Display Between Celsius and Fahrenheit

Operating the AM/FM Radio

Secondary Exit Tool

Cab Door Release Lever

Opening Upper Front (Secondary Exit) Window

Removing and Storing the Lower Front Window

Opening Cab Door Window

Opening and Closing the Polycarbonate Type Roof Exit Cover

Fire Extinguisher Location

Adjusting the Mechanical Suspension Seat

Adjusting the Air Suspension Seat—If Equipped

Adjusting Pilot Control Lever Console Height

Section 2-2: Operation—Monitor Operation

Monitor

Monitor Switch Functions

Monitor Start-Up

Main Menu

Time Set Menu

Selecting an Attachment From Default Screen

Selecting an Attachment From Main Menu

Attachment Specification Screen

Pump 2 Flow Rate Adjustment

Displaying Operating Conditions

Maintenance Settings

Screen Display When Scheduled Maintenance is Due

Meter Display Control

Language Settings

Meter Combination Setting

Unit Setting

Alarm Occurrence Screen

Section 2-3: Operation—Operating the Machine

Before Starting Work

Operator's Daily Machine Check Before Starting

Starting Engine

Cold Weather Starting

Cold Weather Warm-Up

Work Brake Control

Travel Pedal Engine Speed Control

Travel Pedal

Locking the Hydraulic Coupler to the Attachment

Unlocking the Hydraulic Coupler From the Attachment

Control Lever Pattern Operation

Control Lever Pattern Conversion

Locking Outriggers for Travel

Operating In Water and Mud

Driving Up a Steep or Slippery Slope

Lower Boom With Engine Stopped—190DW

Lower Boom With Engine Stopped—220DW

Parking the Machine

Loading and Unloading for Transport

Towing Machine

Lifting the Machine

Lifting

Section 3-1: Maintenance—Machine

Diesel Fuel

Lubricity of Diesel Fuel

Handling and Storing Diesel Fuel

BioDiesel Fuel

Testing Diesel Fuel

Minimizing the Effect of Cold Weather on Diesel Engines

Alternative and Synthetic Lubricants

Diesel Engine Oil — Tier 3 and Stage III

Diesel Engine Oil and Filter Service Intervals

Hydraulic Oil

Swing Gear Case, Axle Hubs, and Axle Differentials Oil

Pump Drive Gear Case and Transmission Oil

Front Axle Kingpin, Working Tool Pivots, Equalizer Pin, Swing Bearing, and Swing Bearing Gear Grease

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Drain Intervals for Diesel Engine Coolant

John Deere COOL-GARD™ II Coolant Extender

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere COOL-GARD™ II Coolant Extender

Testing Diesel Engine Coolant

Section 3-2: Maintenance—Periodic Maintenance

Service Machine at Specified Intervals

Checking Hour Meter Regularly

Prepare Machine for Maintenance

Open Access Doors for Service

Opening Engine Hood for Service

Fuel Tank

Hydraulic Breaker and Crusher Attachments

Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit

Service Intervals

Required Parts

Section 3-3: Maintenance—As Required

Check Coolant

Inspecting Tires and Checking Pressure

Clean Fuel Tank Inlet Screen

Drain Fuel Tank Sump

Drain Water Separator

Check Windshield Washer Fluid Level

Clean Air Cleaner Dust Valve

Inspecting Brake Lining

Section 3-4: Maintenance—10 Hours or Daily

Checking Hydraulic Oil Level

Checking Engine Oil Level

Checking Recovery Tank Coolant Level

Checking Brake Accumulator

Checking Air Conditioning

Lubricate Hydraulic Coupler—If Equipped

Section 3-5: Maintenance—Every 100 Hours

Lubricate Front Joint Pins and Bucket and Link Pins

Lubricate 2-Piece Boom—If Equipped

Inspecting and Replacing Belts

Section 3-6: Maintenance—Every 250 Hours

Take Engine Oil Sample

Checking Swing Gear Case Oil Level

Draining Hydraulic Tank Sump

Checking Pump Drive Gear Case Oil Level

Checking Battery Electrolyte Level and Terminals

Lubricate Front Axle Kingpin

Checking Front and Rear Hub Oil Levels

Checking Front and Rear Axle Differential Oil Levels

Lubricate Equalizer Pin

Checking Transmission Oil Level

Section 3-7: Maintenance—Every 500 Hours

Lubricate Swing Bearing Gear

Replacing Water Separator Filter

Replacing Final Fuel Filter

Changing Engine Oil and Replacing Filter

Checking Air Intake Hoses

Cleaning Radiator, Oil Cooler, Charge Air Cooler, A/C Condenser, and Fuel Cooler

Clean Cab Fresh Air and Recirculating Air Filters

Lubricate Swing Bearing

Lubricate Travel Driveline

Take Fluid Samples

Section 3-8: Maintenance—Every 1000 Hours

Changing Swing Gear Case Oil

Replacing Hydraulic Oil Filter

Replacing Pilot and Steering/Brake Oil Filters

Change Pump Drive Gear Case Oil

Cleaning the Engine Crankcase Ventilation Tube

Adjusting Engine Valve Lash

Replacing Air Cleaner Elements

Replacing Air Cleaner Dust Valve

Lubricate Outrigger—If Equipped

Lubricate Blade—If Equipped

Check Coolant

Section 3-9: Maintenance—Every 2000 Hours

Draining Cooling System

Filling and Deaerating the Cooling System

Changing Front and Rear Hub Oil

Changing Front and Rear Axle Differential Oil

Changing Transmission Oil

Section 3-10: Maintenance—Every 5000 Hours

Changing Hydraulic System Oil and Cleaning Suction Screen

Section 4-1: Miscellaneous—Machine

Bleed Fuel System - Electric Priming Pump

Bleed Fuel System - Manual Pump

Bleeding the Fuel System

Bleeding the Hydraulic System

Bleeding Air from Transmission

Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump

Do Not Service Control Valves, Cylinders, Pumps, or Motors

Precautions for Alternator and Regulator

Fluid Sampling Test Ports—If Equipped

Using Booster Batteries—24-Volt System

Handling, Checking, and Servicing Batteries Carefully

Using Battery Charger

Replacing Batteries

Welding On Machine

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Cleaning the Machine Regularly

Adding 12-Volt Accessories

JDLink™ Machine Monitoring System (MMS)—If Equipped

Replacing Fuses

Removing and Installing Bucket

Replacing Bucket Teeth

Replacing Bucket Tooth Tip—Heavy-Duty Bucket

Replacing Bucket Teeth—TK Series

Hardware Torque Specifications

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Section 4-2: Miscellaneous—Operational Checkout

Operational Checkout

Section 4-3: Miscellaneous—Troubleshooting

Troubleshooting Procedure

Engine

Electrical System

Hydraulic System

Section 4-4: Miscellaneous—Storage

Prepare Machine for Storage

Monthly Storage Procedure

Section 4-5: Miscellaneous—Machine Numbers

Record Product Identification Number (PIN)

Record Engine Serial Number

Record Travel Motor Serial Number

Record Swing Motor Serial Number

Record Hydraulic Pump Serial Number

Hydraulic Coupler Serial Number—If Equipped

Keep Proof of Ownership

Keep Machines Secure

Section 4-6: Miscellaneous—Specifications

190DW Engine Specifications

190DW Travel Speeds

190DW Drain and Refill Capacities

190DW Machine Specifications

190DW Working Ranges

190DW Lift Capacity

220DW Engine Specifications

220DW Travel Speeds

220DW Drain and Refill Capacities

220DW Machine Specifications

220DW Working Ranges

220DW Lift Capacity