John Deere Tractor 5080R(N), 5090R(N), 5100R(N) Repair Service Manual (TM401819)
Complete service repair manual for John Deere Tractor 5080R, 5090R, 5100R, 5080RN, 5090RN, 5100RN, with all the shop information to maintain, repair, and rebuild like professional mechanics.
John Deere Tractors 5100RN, 5080RN, 5090RN, 5080R, 5090R, 5100R workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm401816 - Traktory 5080R-5100R a 5080RN-5100RN Opravy Czech.pdf
tm401818 - Trekkers 5080R-5100R en 5080RN-5100RN Reparatie Dutch.pdf
TM401819 - John Deere Tractor 5080R, 5090R, 5100R, 5080RN, 5090RN, 5100RN Technical Manual (Repair).PDF
tm401822 - Traktorit 5080R-5100R ja 5080RN-5100RN Korjaus Finnish.pdf
tm401828 - Tracteurs 5080R-5100R et 5080RN-5100RN Réparation French.pdf
tm401829 - Traktoren 5080R-5100R und 5080RN-5100RN Reparatur German.pdf
tm401839 - Riparazioni trattori 5080R-5100R e 5080RN-5100RN Italian.pdf
tm401858 - Tractoare 5080R-5100R şi 5080RN-5100RN Reparare Romanian.pdf
tm401867 - 5080R-5100R och 5080RN-5100RN Traktorer Reparation Swedish.pdf
tm401874 - Traktor 5080R-5100R og 5080RN-5100RN Reparation Danish.pdf
tm401876 - Opravytraktorov 5080R-5100R a 5080RN – 5100RN -: (Európska verzia) Slovak.pdf
tm401878 - 5080R-5100R og 5080RN-5100RN traktorer Reparasjoner Norwegian.pdf
tm401880 - 5080R-5100R ve 5080RN-5100RN TraktörlerOnarım -: (Avrupa Sürümü) Turkish.pdf
tm401882 - Traktorji 5080R-5100R in 5080RN-5100RNPopravilo -: (Evropska izvedba) Slovenian.pdf
tm4018a5 - Traktori 5080R-5100R i 5080RN-5100RN Popravak Croatian.pdf
Total Pages: 1,356 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English etc.
MAIN SECTIONS
Foreword
Safety
Safety Measures
General Information
Specifications
Tests and Adjustments
Predelivery Inspection
Engine
Removal and Installation of Components
Fuel, Air Intake, Cooling and Exhaust Systems
Removal and Installation of Components
Speed Control Linkage
Fuel System
Air Intake System
Cooling System
Cold-Weather Starting Aids
Exhaust System
Electrical System
Connectors
Alternator
Starter Motor
Electrical Components
Electronic Control Units
Removal and Installation of Electronic Control Units
Removal and Installation of Terminating Resistors
PowrQuad Transmission
Removal and Installation of Components
Transmission Shift Controls
PowrQuad Module
Reduction Gear
Range Transmission
Drive Systems
Removal and Installation of Components
U-Jointed Shafts and Torsion Damper
Front-Wheel Drive Clutch
Differential
Hydraulic Pump Drive
Final Drives
Rear PTO
Front PTO
Steering and Brakes
Hydrostatic Steering
Brake Valve
Rear Brakes
Park Brake
Hydraulic Trailer Brake
Air Brake System
Hydraulic System
Controls
Hydraulic Pump
Valves
Hitch
Selective Control Valves (SCVs) and Couplers
Miscellaneous
Removal and Installation of Components
Front and Rear Wheels
Trailer Mounting and Swinging Drawbar
Pick-Up Hitch
Front Hitch
Front Loader
Operator's Cab
Removal and Installation of Components
Controls and Instruments
Air-Conditioning System
Heating System
Seats
Operator's Cab
Parts for Electronic Hitch Control
Special Tools
Special Tools (Dealer-Fabricated)
Special Tools (Available as Spare Part)
tm401819 - 5080R-5100R and 5080RN-5100RN Tractors Repair
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Measures
Recognize Safety Information
”Important” Information
”Note” Information
Prevent Machine Runaway
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Cooling System Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Work In Ventilated Area
Wear Protective Clothing
Practice Safe Maintenance
Park Machine Safely
Use Proper Lifting Equipment
Construct Dealer-Made Tools Safely
Support Machine Properly
Work in Clean Area
Illuminate Work Area Safely
Service Machines Safely
Use Proper Tools
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Safety Information - Air Brake System
Avoid Eye Contact With Radar
Keep ROPS Installed Properly
Replace Safety Signs
Dispose of Waste Properly
Live With Safety
Safety Measures on Electronic Control Units
Section 10: General Information
Group 05: Specifications
Engine Specifications
Cooling System
Electronic Fuel System with Common Rail (Denso)
Air Intake System
Electrical System
Hydrostatic Steering
Clutch
Transmission
Reduction Gear
Rear PTO
Front PTO
Differential
Differential Lock
Final Drives
Front-Wheel Drive
Hydraulic Brakes
Park Brake
Parking Lock
Hydraulic System
Rockshaft
Front Hitch
Ground Travel Speeds
Front and Rear Wheels
Dimensions and Weights
Capacities
Handling and Storing Diesel Fuel
Diesel Fuel
Biodiesel Fuel
Lubricity of Diesel Fuel
Diesel Engine Break-In Oil
Diesel Engine Oil
Transmission and Hydraulic Oil
Front-Wheel Drive Axle Oil
Diesel Engine Coolant
Supplemental Coolant Additives
Grease
Oil Filters
Mixing of Lubricants
Lubricant Storage
Operating in Warm Temperature Climates
Alternative and Synthetic Lubricants
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Hydraulic system inch fitting torques
Hydraulic system metric fitting torques
Product Identification Number
Engine Serial Number
Transmission Serial Number
Front-Wheel Drive Axle Serial Number
Operator's Cab Serial Number
Operator's seat serial number
Sub-assembly serial numbers
Group 10: Tests and Adjustments
General Information - Tune-Up, Summary of References
Specifications
Using High-Pressure Washers
Preliminary Engine Test
Preliminary Fuel System Test
Clean Dust Unloading Valve
Engine Air Cleaner
Cleaning the Primary Filter Element
Cleaning a Dusty Element
Secondary (Safety) Element
Check Air Intake System Connections for Leaks
Check Crankcase Vent Hose for Clogging
Clean the Radiator Grille Screen
Clean Radiator
Check Caps on Expansion Tank
Check Radiator for Leaks
Check Engine Thermostat
Check Operation of Fuel Transfer Pump
Check Fuel Filter
Bleed Fuel System
Clean Water Trap
Clean Battery, Cables and Battery Box with Clean Cloth
Check Neutral Start Circuit
Check Starting Motor Operation
Checking the Lighting Circuit
Final Engine Check
Tractor Operation Check
Group 15: Predelivery Inspection
Predelivery Inspection
Section 20: Engine
Group 00: Removal and Installation of Components
Engine - Removal and Installation of Components, Summary of References
Special Tools
Specifications
Remove the Engine
Install the Engine
Engine Mounting
Section 30: Fuel, Air Intake, Cooling and Exhaust Systems
Group 00: Removal and Installation of Components
Fuel, Air Intake, Cooling and Exhaust Systems - Removal and Installation of Components, Summary of References
Specifications
Remove Engine Hood
Install Engine Hood
Remove Battery
Install Battery
Remove and Install Front Frame
Front Frame - Remove Front Section
Front Frame - Install Front Section
Front Frame - Remove Center Section
Front Frame - Install Center Section
Front Frame - Remove Hood Carrier
Front Frame - Install Hood Carrier
Group 05: Speed Control Linkage
Speed Control, Summary of References
Accelerator Pedal Potentiometer, Removal and Installation
Hand Throttle Potentiometer, Removal and Installation
Group 10: Fuel System
Fuel System, Summary of References
Fuel System - General Information
Remove Fuel Tank
Install Fuel Tank
Replace Fuel Level Sending Unit
Replace Fuel Transfer Pump
Replace Fuel Filter
Bleed Fuel System
Group 15: Air Intake System
Air Intake System - Summary of References
General Information
Check Dust Unloading Valve
Air Cleaner, Removal and Installation
Air Intake Hoses, Removal and Installation
Replace Sending Unit for Air Cleaner Restriction (B02)
Remove Charge Air Cooler
Install Charge Air Cooler
Remove Charge Air Cooler Fan
Install Charge Air Cooler Fan
Group 20: Cooling System
Cooling System - Summary of References
General Information
Specifications
Remove Radiator
Install Radiator
Change Viscous Clutch of Fan
Thermostat and Temperature Sensor, Removal and Installation
Drain Coolant
Add Coolant
Relieve Drive Belt Tension
Replace Drive Belt
Replace the Drive Belt Tensioner
Recondition the Fan Console
Group 25: Cold-Weather Starting Aids
Cold-Weather Starting Aids - Summary of References
Fuel Preheater
Electrical Starting Aid
Coolant Heater
Transmission Preheater
Group 30: Exhaust System
Exhaust System, Summary of References
Exhaust System - General Information
Exhaust System - Install Muffler
Exhaust System - Exhaust Pipe on Right of Cab Frame
Exhaust System - Exhaust Pipe to Top Right
Exhaust System - Exhaust Pipe to Bottom Right
Section 40: Electrical System
Group 05: Connectors
Connectors - Reconditioning (Summary of References)
Special Tools
General
Using high-pressure washers
Disconnecting electrical circuits
Strip Wire Ends
Installing a Terminal
METRI PACK Connector With Terminal Lock at the Rear
METRI PACK Connectors
Connectors for Electronic Control Units
Connectors
CRIMP SNAP IN Connectors
DEUTSCH Connectors
Individual Terminals
Fuse and Relay Boxes
Group 10: Alternator
Alternator - Reconditioning (Summary of References)
Special Tools
Specifications
Repairing the Alternator
Disconnecting Electrical Circuits
Relieve Drive Belt Tension
Remove/Install the Alternator
Pulley Removal and Installation
Group 15: Starter Motor
Starting Motor - Reconditioning (Summary of References)
Specifications
Repairing the Starter Motor
Disconnecting Electrical Circuits
Remove and Install Starting Motor
Group 20: Electrical Components
Electrical Components - Reconditioning (Summary of References)
General Information
Disconnecting electrical circuits
Adjusting the Headlights
Adjust Lights on the Cab Frame
Safety Instructions for Replacing a Halogen Bulb
Section 45: Electronic Control Units
Group 05: Removal and Installation of Electronic Control Units
Electronic Control Units - Summary of References
Instructions when Replacing a Control Unit
Instructions when Replacing a VIN Control Unit
Safety Information
Replace BCU Control Unit
Replace BIF Control Unit
Replace ECU Control Unit
Replace EPC Control Unit
Replace PRF Control Unit
Group 10: Removal and Installation of Terminating Resistors
Terminating Resistors - Summary of References
Terminating Resistors - CAN-BUS System
Section 55: PowrQuad Transmission
Group 00: Removal and Installation of Components
PowrQuad Transmission - Removal and Installation of Components, Summary of References
PowrQuad Transmission - Removal and Installation of Components, Special Tools
PowrQuad Transmission - Removal and Installation of Components, Specifications
PowrQuad Plus Transmission, Removal and Installation
AutoQuad Plus Transmission, Removal and Installation
Remove PowrQuad Transmission
Install PowrQuad Transmission
Remove Reduction Gear
Install Reduction Gear
Remove Range Transmission
Install Range Transmission
Group 05: Transmission Shift Controls
PowrQuad Transmission - Transmission Shift Controls, Summary of References
PowrQuad Transmission - Transmission Shift Controls, Specifications
Recondition Range Shift Linkage (Shift Elements)
Recondition Range Shift Linkage (Lever and Gate)
PowrQuad Transmission - Check and Adjust the Shift Mechanism/Linkage and the Park Lock
Reduction Gear - Recondition Actuator
Reduction Gear - Adjust Shift Mechanism
Repair Clutch Actuation Mechanism
Group 10: PowrQuad Module
PowrQuad Module - Summary of References
Special Tools, Summary of References
Specifications
Transmission Sub-Assemblies
Replace Temperature Sensor and Pressure Switches
Remove and Install Oil Filter Housing
Replace Oil Filter
Remove and Install Front Valve Housing
Remove and Install the Valves in the Front Valve Housing
Remove and Install Front Transmission Cover
Remove and Install the Valves in the Front Transmission Cover
Remove and Install Shift Valve Housing
Remove and Install the Valves in the Shift Valve Housing
Remove Transmission Oil Pump
Recondition Transmission Oil Pump
Install Transmission Oil Pump
Remove the Gear-Shift Planetary Drive
Recondition the Gear-Shift Planetary Drive
Install the Gear-Shift Planetary Drive
Remove the B1 Brake Housing
Recondition the B1 Brake
Install the B1 Brake Housing
Remove the B2-B3 Brake Housing
Recondition the B2 Brake
Recondition the B3 Brake
Install the B2-B3 Brake Housing
Remove the C4 Clutch
Recondition the C4 Clutch
Install the C4 Clutch
Remove the Reverse Brake
Recondition Reverse Brake
Install the Reverse Brake
Remove the Forward Clutch with Planetary Drive (Forward/Reverse)
Recondition Forward Clutch with Planetary Drive (Forward/Reverse)
Install the Forward Clutch with Planetary Drive (Forward/Reverse)
Replace the Clutch Carriers for the C4 Clutch and the Forward Clutch
Replace the Transmission Output Shaft and Rear PTO Drive Shaft
Group 15: Reduction Gear
Reduction Gear - Summary of References
Exploded View of Reduction Gear
Recondition Reduction Gear
Pre-Assembly of Reduction Gear
Measure the Gaps at the Reduction Gear Connecting Ring
Remove and Install Bearing of Reduction Gear Countershaft
Group 25: Range Transmission
Range Transmission - Summary of References
Range Transmission - Specifications
Range Transmission - Sectional View
Recondition Range Transmission, Preliminary Work
Recondition Range Transmission
Assemble Range Transmission
Recondition the Shift Cover
Replace Transmission Speed Sensor (B104)
Section 56: Drive Systems
Group 00: Removal and Installation of Components
Drive Systems - Removal and Installation of Components, Summary of References
Drive Systems - Removal and Installation of Components, Special Tools
Drive Systems - Removal and Installation of Components, Specifications
Remove Front-Wheel Drive Clutch
Install Front-Wheel Drive Clutch
Remove Differential Housing
Install Differential Housing
Remove Final Drives
Install Final Drives
Remove Rear PTO
Install Rear PTO
Remove Front PTO
Install Front PTO
Group 05: U-Jointed Shafts and Torsion Damper
U-Jointed Shafts and Torsion Damper - Summary of References
U-Jointed Shafts and Torsion Damper - Special Tools
Use of Special Tool KJD10426
U-Jointed Shafts and Torsion Damper - Specifications
Remove U.j. Shaft (Front-Wheel Drive)
Install U.j. Shaft (Front-Wheel Drive)
Disassemble U.j. Shaft (Front-Wheel Drive)
Assemble U.j. Shaft (Front-Wheel Drive)
Remove Engine U.j. Shaft
Install Engine U.j. Shaft
Remove Torsion Damper
Install Torsion Damper
Change Torsion Damper Bearings
Group 10: Front-Wheel Drive Clutch
Front-Wheel Drive Clutch - Summary of References
Front-Wheel Drive Clutch - Special Tools
Front-Wheel Drive Clutch - Specifications
Replace Wheel Speed Sensor B35
Replace Front-Wheel Drive Solenoid Valve Y03
Front-Wheel Drive Clutch - Sectional View
Front-Wheel Drive Clutch - Exploded View
Disassemble Front-Wheel Drive Clutch
Recondition the Front Wheel Drive Clutch
Assemble Front-Wheel Drive Clutch
Group 15: Differential
Differential - Reconditioning, Summary of References
Differential - Specifications
Remove Differential Lock
Install Differential Lock
Remove Differential
Install Differential
Differential and Differential Lock - Sectional View
Differential and Differential Lock - Exploded View
Disassemble Differential Lock
Assemble Differential Lock
Disassemble Differential
Assemble Differential
Group 20: Hydraulic Pump Drive
Hydraulic Pump Drive - Reconditioning, Summary of References
Hydraulic Pump Drive - Specifications
Remove Hydraulic Pump Drive
Hydraulic Pump Drive - Exploded View
Install Hydraulic Pump Drive
Group 25: Final Drives
Final Drives - Summary of References
Final Drives - Special Tools
Final Drives - Specifications
Final Drives - Sectional View
Final Drives - Exploded View
Final Drives - Remove Planetary Carrier
Final Drives - Recondition Planetary Carrier
Final Drives - Install Planetary Carrier
Final Drives - Adjust Rolling Drag Torque
Disassemble Final Drives
Assemble Final Drives
Group 30: Rear PTO
Rear PTO - Reconditioning, Summary of References
Rear PTO - Special Tools
Other Material
Rear PTO - Specifications
Replace Output Shaft Seal Ring
Remove PTO Clutch
Exploded View of PTO Clutch
Repair PTO Clutch
Install PTO Clutch
Disassemble PTO Drive Train
Recondition Output Shaft, 540/540E/1000 rpm
Recondition Output Shaft, 540/540E rpm - Exploded View
Recondition Countershaft (540/540E rpm and 540/540E/1000 rpm)
Assemble PTO Shifter (540/540E rpm and 540/540E/1000 rpm)
Assemble Drive Train
Install Support and Adjust Taper Roller Bearings
Remove PTO Modulating Valve
Recondition PTO Modulating Valve
Install PTO Modulating Valve
Recondition Solenoid Valve
Replace PTO Speed Sending Unit
Change and Adjust Bowden Cable
Group 35: Front PTO
Front PTO - Summary of References
Front PTO - Specifications
Front PTO - General Repair Procedures
Front PTO - Clean Oil Screen
Front PTO - Replace Solenoid Valve (Y01)
Front PTO - Remove Oil Pump
Front PTO - Exploded View of Oil Pump
Front PTO - Install Oil Pump
Front PTO - Sectional View
Disassemble Front PTO
Assemble Front PTO
Front PTO - Disassemble Clutch
Front PTO - Assemble Clutch
Front PTO - Remove Constant-Velocity Joint from Drive Shaft
Front PTO - Install Constant-Velocity Joint on Drive Shaft
Front PTO - Remove Oil Cooler
Front PTO - Install Oil Cooler
Section 60: Steering and Brakes
Group 05: Hydrostatic Steering
Hydrostatic Steering - Summary of References
Special Tools
Specifications
Disconnect/Connect Steering or Brake Hoses
Remove and Install Steering Unit
Steering Unit Components
Remove Steering Wheel
Install Steering Wheel
Remove Panels from Steering Column
Install Panels on Steering Column
Repair Steering Column
Group 15: Brake Valve
Brake Valve - Summary of References
Specifications
Remove and Install Brake Valve
Group 20: Rear Brakes
Rear Brakes - Summary of References
Special Tools
Remove Rear Brakes
Install Rear Brakes
Bleed Air from Brakes
Group 25: Park Brake
Park Brake - Summary of References
Park Brake - Special Tools
Park Brake - Specifications
Remove Park Brake
Disassemble Park Brake
Park Brake - Exploded View
Assemble Park Brake
Install Park Brake
Remove Brake Lever of Park Brake
Install Brake Lever of Park Brake
Park Brake - Components
Check and Adjust Park Brake
Group 30: Hydraulic Trailer Brake
Hydraulic Trailer Brake - Summary of References
Hydraulic Trailer Brake - Specifications
Hydraulic Trailer Brake - Instructions on Repair
Hydraulic Trailer Brake - Change Trailer Brake Valve
Hydraulic Trailer Brake - Clean the Screen
Hydraulic Trailer Brake - Change Check Valve
Hydraulic Trailer Brake - Change Control Head
Bleed Air from Hydraulic Trailer Brake Valve
Check Hydraulic Trailer Brake Valve
Group 35: Air Brake System
Air Brake System - Summary of References
Specifications
Safety Information When Working on the Air Brake System
Screw Union Installation
Change Air Compressor
Gasket Set for Air Compressor
Change Compressed-Air Tank
Replace the Pressure-Regulating Valve
Change Trailer Control Valve
Change Coupling Ends
Air Brake Test Procedure
Section 70: Hydraulic System
Group 05: Controls
Hydraulic System - Controls (Summary of References)
Selective Control Valves - Remove and Install the Actuating Elements
Selective Control Valve - Adjust the Bowden Cable
Remove and Install the Multi-Function Lever
Adjust Multi-Function Lever
Group 10: Hydraulic Pump
Hydraulic Pump - Summary of References
Specifications
Remove Hydraulic Pump
Recondition Hydraulic Pump
Install Hydraulic Pump
Group 15: Valves
PC Hydraulic System - Recondition Valves, Summary of References
Hydraulic System — General Instructions on Safety and Repair
Remove Priority Valve Block
Recondition Priority Valve Block
Install Priority Valve Block
Group 20: Hitch
Hitch - Summary of References
Recondition Rockshaft - Special Tools, Summary of References
Other Material
Hitch - Specifications
Hitch - Direct Control
Remove Hitch Valve
Recondition the Rockshaft Valve
Install Hitch Valve
Hitch Valve - Remove the Stepper Motor
Hitch Valve - Install the Stepper Motor
Hitch Valve - Center the Stepper Motor
Hitch - Remove and Install the Position Sensor and Toothed Segment
Remove and Install Rockshaft Housing
Removal and installation
Remove Rockshaft Cylinders
Install Rockshaft Cylinders
Remove and Install Draft Sensor and Draft Link Bearing Pins
Automatic Stabilizer Rod
Stabilizing Rod Bracket
Group 25: Selective Control Valves (SCVs) and Couplers
Selective Control Valves (SCVs) and Couplers - Summary of References
Selective Control Valves (SCVs) and Couplers - Specifications
Repair the Selective Control Valves (SCVs) and Couplers - General Instructions on Safety and Reconditioning
Selective Control Valves (SCVs) - Identification
Remove the Selective Control Valves (SCVs)
Install Selective Control Valves (SCVs)
Recondition Selective Control Valves (SCV 105)
Recondition Selective Control Valves (SCV 205)
Recondition the Selective Control Valves (SCV 305)
Selective Control Valves (SCVs) - Reconditioning the Couplers
Selective Control Valves for Front Loader - Identification
Remove Selective Control Valves for Front Loader
Install Selective Control Valves for Front Loader
Install a Front Loader
Section 80: Miscellaneous
Group 00: Removal and Installation of Components
Miscellaneous - Removal and Installation of Components, Summary of References
Miscellaneous - Removal and Installation of Components, Special Tools
Miscellaneous - Removal and Installation of Components, Specifications
Remove Main Frame
Install Main Frame
Remove Front Hitch
Install Front Hitch
Remove the Front-Wheel Drive Axle
Install the Front-Wheel Drive Axle
Remove Front Axle Support
Install Front Axle Support
Group 15: Front and Rear Wheels
Special or Essential Tools
Specifications
Front Wheels, Rear Wheels and Fenders—Reconditioning (Summary of References)
Remove Front and Rear Wheels
Recondition Front and Rear Wheels
Install Front and Rear Wheels
Pivoting (Front) Fender
Group 20: Trailer Mounting and Swinging Drawbar
Trailer Mounting and Swinging Drawbar - Reconditioning, Summary of References
Trailer Mounting and Swinging Drawbar, Reconditioning, Specifications
Check the Manually-Operated Trailer Hitch for Wear
Checking the Manually-Operated Hitch for Wear (Italy and Spain Only)
Check Remote Controlled Trailer Hitch for Wear
Checking the Tow-Hook for Wear
Check the Swinging Drawbar for Wear
Install the Center Link Support
Guide Rails for Height-Adjustable Trailer Hitch
Repair of Automatic Trailer Hitch
Remote Control for Automatic Trailer Hitch
Swinging Drawbar
Proper Use of Drawbar
Swinging Drawbar with Pick-Up Hitch
Group 30: Pick-Up Hitch
Pick-Up Hitch — Summary of References
Specifications
Other Material
Check Tow Hook on Pick-Up Hitch for Wear
Install Pick-Up Hitch
Adjust the Lift Links
Check and Adjust the Retainer Spring
Recondition the Latch Housing
Repairing the Hydraulic Cylinder
Adjust the Guide Stop
Adjust the Locking Pin
Operational Check of Pick-Up Hitch
Group 40: Front Hitch
Front Hitch - Reconditioning (Summary of References)
Remove and Install Bracket for Mowing Unit Suspension
Lines and Hoses of Front Hitch, Removal and Installation (without Multi-Valve)
Lines and Hoses of Front Hitch, Removal and Installation (with Multi-Valve)
Remove and Install Front Hitch Multi-Valve
Remove and Install Front Hitch Accumulator
Service Front Hitch Accumulator
Remove Front Hitch Cylinders
Install Front Hitch Cylinders
Recondition Front Hitch Cylinders
Recondition Front Hitch Joint
Group 50: Front Loader
Remove and Install the Mountings
Section 90: Operator's Cab
Group 00: Removal and Installation of Components
Operator's Cab, Removal and Installation of Components - Summary of References
Special tools
Specifications
Operator's Cab, Tilt or Remove and Install - Summary of References
Tilt Operator's Cab Upward
Tilt Operator’s Cab Downward
Disconnect/Connect Steering or Brake Hoses
Remove Operator’s Cab
Install Operator's Cab
Check and Adjust Shift Units
Group 05: Controls and Instruments
Controls and Instruments (Summary of References)
Group 10: Air-Conditioning System
Air-Conditioning System - Summary of References
Air-Conditioning - Special Tools
Air-Conditioning System - Specifications
Torques for Tightening Refrigerant Hoses
Air-Conditioning System - Safety at Work
Storage of Refrigerant Containers
Air-Conditioning - Important
Service Work on Air-Conditioning System
Fill with Refrigerant Oil
Instructions for Starting Up the DENSO Air-Conditioning Compressor
Remove and Install Compressor
Checking Level in the Compressor
Disassemble Compressor Clutch
Checking Clutch Hub Clearance
Checking the Compressor Manifold
Remove and Install Condenser
Remove and Install Receiver-Drier
Remove and Install the Evaporator and Expansion Valve
Arrangement of Condensation Water Drain Hoses
Remove and Install Thermostat Switch
Adjust Thermostat Switch Bowden Cable
Remove and Install the High/Low Pressure Switch
Group 15: Heating System
Heating System (Summary of References)
Remove and Install Radiator
Remove and Install Fan Motors
Remove and Install Fan Motor Resistors
Remove and Install Heater Valve
Adjust Heater Valve Bowden Cable
Remove and Install Control Console for Ventilation System
Change Air Hoses in Ventilation System
Group 20: Seats
Seats - Summary of References
Seats - Specifications
Seats - Special Tools, Summary of References
Remove the Operator's Seat
Install the Operator's Seat
Comfort Seat MSG83
Air Comfort Seat MSG95 - Remove and Install the Compressor
Air Comfort Seat MSG95 - Remove and Install the Air Spring
Air Comfort Seat MSG95, Check and Adjust the Height-Adjustment Bowden Cables and Lever
Air Comfort Seat MSG95, Remove and Install the Height-Adjustment Bowden Cables and Lever
Air Comfort Seat MSG95 - Adjust the Level Control (Micro-Switch, Vent Valve)
Air Comfort Seat MSG95 - Remove and Install the Level Control with Height Stop
Air Comfort Seat MSG95 - Remove and Install the Compressed-Air Hoses (Hoses with Quick-Coupling System)
Air Comfort Seat MSG95 - Remove and Install the Compressed-Air Hoses (Hose System with Clamps)
Air Comfort Seat MSG95 - Remove and Install the Air Tank with Additional Capacity
Passenger Seat, Exploded View
Group 25: Operator's Cab
Operator's Cab - Summary of References
Cab Mounting Torques
Remove and Install Windshield
Remove and Install Rear Window
Remove and Install Sun Roof
Installing Door Lock
Remove and Install Cab Door
Remove Trim Panels from Switch Console
Install Trim Panels from Shift Console
Remove Inner Roof Trim
Install Inner Roof Trim
Group 30: Parts for Electronic Hitch Control
Electronic Hitch Control (Summary of References)
Disconnecting Electrical Circuit
Service Information
Replace Hitch Control Operation Unit
Section 99: Special Tools
Group 05: Special Tools (Dealer-Fabricated)
DFLX1 - Adapter Strut
DFLX6 - Bushing
DFLX8 - Thrust Pieces
DFLX38 - Turning Device
Group 10: Special Tools (Available as Spare Part)
AR52361 - Socket
D01019AA - Manually-Operated Hydraulic Pump
D01042AA – Load-Positioning Sling
D01045AA - Bushing, Bearing and Seal Driver Set
FKM10002 or JT05470 - Pressure Test Kit
FKM10409 - Battery Tester
FKM10427 - Crimping Pliers
FKM10444 - Leak Detector
FKM10455 - Extraction Tool
FKM10456 - Extraction Tool
FKM10457 - Extraction Tool
FKM10470 - Pressure Measuring System (Stage 1)
FKM10471 - Pressure Measuring System (Stage 2)
FKM10461 - Wiring Harness Repair Kit
FKM10469 - Crimping Pliers
FKM10472 - Flow Measurement System
FKM10472-4 - Temperature Sensor
FKM10482 - Pressure Test Kit
JDE83 – Flywheel Turning Tool
JDG19 – Special Mounting Brackets
JDG23 – Lifting Sling
JDG359 - Electrical Repair Tool Kit
JDG360 - DEUTSCH Crimping Pliers
JDG361 - Extraction Tool
JDG362 - Extraction Tool
JDG749 - 1,30 m (52 in.) Torque wrench extension
JDG750 – Swivel Socket
JDG765 - Bushing Installer
JDG772 - Planetary Installation Tool
JDG775 - Seal Installer
JDG776 - Extraction Tool
JDG777 - Extraction Tool
JDG785 - Extraction Tool
JDG1655A - Suspension Device for PowrQuad Transmission
KJD10557 - Cab Tilting Device
KJD10561 - Bracket for Lift Post (5020, 5R and 5M)
KJD10562 - Tilt Joint Kit (5020, 5R and 5M)
KJD10565 - Storing system for tilting device KJD10557
KJD10570 - Safety Equipment (Air-Conditioning Service)
KJD10571 - Protective Cover for Air-Conditioning Service Unit
KJD10572 - Standard Flushing Kit (Air-Conditioning Service)
KJD10573 - UV Contrast Agent (Air-Conditioning Service)
KJD10574 - Hose Extensions (2.5 m) (Air-Conditioning Service)
KJD10575 - PAG Oil (Air-Conditioning Service)
KJD10576UV - Lamp and Safety Goggles (Air-Conditioning Service)
KJD10577 - Filter/Receiver-Drier Cartridge for Air-Conditioning Service Unit
JDG10974EU - Air-Conditioning Service Unit
JDH43A - Tester for Pressure-Relief Valves
JT02043 - Support Stand
JT02044 - Support Stand
JT02153 - Clamp-On Current Probe
JT03248 - Fitting
JT05472 - Pressure Gauge
JT05723 – Medium-Duty Rear Tractor Splitting Stand
JT05724 – Medium-Duty Front Tractor Splitting Stand
JT05725 – Universal Support Stand
JT05791A - Multimeter
JT07115 - Pressure Test Kit
JT07211 - Support Stand
KJD10128 - Fitting
KJD10194 - Pressure Test Kit
KJD10227 - Special Tool
KJD10278 - Special Tool
KJD10283 - Supplementary Kit
KJD10292 - Diagnostic Harness
KJD10293 – Disconnecting Tool
KJD10501 - Disconnecting Tools (Kit)
KJD10352 - Restriction Fitting
KJD10388 - Assembly fixture
KJD10426 - Special Tool
KJD10495 - Hose Connector
KJD10529 - Cutting Tool
KJD10530 - Pliers
KJD10559 - Support Stand for Front Axle and Final Drives
KJD10560 - Adapter for TLS Front Axle (Used in Conjunction with Support Stand KJD10559)
KML10005 - Spring Compressor
R83489 - Adapter available as spare part
RE200689 - Performance Monitor
RE37996 - Adjusting Tool
John Deere Tractor 5080R(N), 5090R(N), 5100R(N) Repair Service Manual (TM401819)
