John Deere 310J Backhoe Loader Repair Technical Manual - TM10847

Complete Repair service manual for John Deere 310J Backhoe Loader, with workshop information to maintain, repair, and service like professional mechanics.

John Deere 310J Backhoe Loader workshop technical manual - repair includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM10847 - John Deere 310J Backhoe Loader (S.N. 159760- ) Technical Manual (Repair).PDF
TM10847 - John Deere 310J Backhoe Loader (S.N. 159760- ) Technical Manual (Repair).EPUB
This repair manual TM10847 does NOT cover wiring.

For Electrical Wiring Diagrams, please refer to TM10846

Total Pages: 1,011 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
   Foreword
   Technical Information Feedback Form
   General Information
      Safety Information
      Torque Values
   Wheels
      Powered or Non-Powered Wheels and Fastenings
   Axles and Suspension Systems
      Input Drive Shafts and U-Joints
      Non-Powered Wheel Axles
      Powered Wheel Axle (MFWD)
      Axle Shaft, Bearings, and Reduction Gears
   Transmission
      Removal and Installation
      Controls Linkage
      Gears, Shafts, and Power Shift Clutches
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary Systems
      Cold Weather Starting Aid
      Cooling System
      Speed Controls
      Intake System
      Exhaust System
      External Fuel Supply System
   Torque Converter
      Turbine, Gears, and Shaft
   Steering System
      Hydraulic System
   Service Brakes
      Active Elements
      Hydraulic System
   Park Brake
      Active Elements
   Frames Chassis or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator’s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Sheet Metal and Styling
      Hood and Engine Enclosure
      Miscellaneous Shields
      Grille and Grille Housing
      Fenders
   Safety Convenience and Miscellaneous
      Radio
      Horn and Warning Devices
   Main Hydraulic System
      Hydraulic System
   Loader
      Loader
      Bucket
      Attachment Coupler
      Control Linkages
      Hydraulic System
   Backhoe
      Bucket
      Control Linkage
      Frames
      Hydraulic System
   Grapple
      Backhoe Hydraulic Thumb
      Backhoe Hydraulic Thumb Cylinder
   Dealer Fabricated Tools
      Dealer Fabricated Tools

TABLE OF CONTENTS - Expanded Views
00 - General Information
   01 - Safety
      Add and Operate Attachments Safely
      Avoid Backover Accidents
      Avoid High-Pressure Fluids
      Avoid High-Pressure Oils
      Avoid Machine Tipover
      Avoid Unauthorized Machine Modifications
      Avoid Work Site Hazards
      Beware of Exhaust Fumes
      Dispose of Waste Properly
      Drive Metal Pins Safely
      Follow Safety Instructions
      Handle Chemical Products Safely
      Inspect and Maintain ROPS
      Inspect Machine
      Keep Riders Off Machine
      Make Welding Repairs Safely
      Operate Only If Qualified
      Operating or Traveling On Public Roads
      Park and Prepare for Service Safely
      Prepare for Emergencies
      Prevent Battery Explosions
      Prevent Fires
      Prevent Unintended Detonation of Explosive Devices
      Prevent Unintended Machine Movement—If Equipped With Pilot Controls
      Prevent Unintended Machine Movement
      Recognize Safety Information
      Remove Paint Before Welding or Heating
      Service Cooling System Safely
      Service Tires Safely
      Start Only From Operator's Seat
      Stay Clear of Moving Parts
      Use and Maintain Seat Belt
      Use Special Care When Operating
      Use Steps and Handholds Correctly
      Wear Protective Equipment
   03 - Torque Values
       Additional Metric Cap Screw Torque Values
       Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
       Metric 24° O-Ring Seal DIN 20078 Service Recommendations
       Metric Bolt and Cap Screw Torque Values
       O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators
       O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
       O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
       O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
       Service Recommendations for 37° Flare and 30° Cone Seat Connectors
       Service Recommendations For Flared Connections—Straight or Tapered Threads
       Service Recommendations For Flat Face O-Ring Seal Fittings
       Service Recommendations For Inch Series Four Bolt Flange Fittings
       Service Recommendations for Metric Series Four Bolt Flange Fitting
       Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
       Service Recommendations for O-Ring Boss Fittings
       Service Recommendations For O-Ring Boss Fittings With Shoulder
       Unified Inch Bolt and Cap Screw Torque Values
01 - Wheels or Tracks
   Front Wheel Assembly Remove and Install
   Rear Wheel Assembly Remove and Install
   Tire Remove and Install
02 - Axles and Suspension Systems
   Gear Tooth Contact Pattern Check
   Hub Assembly Remove and Install
   Limited Slip Differential Disassemble and Assemble—If Equipped
   Mechanical Front Wheel Drive (MFWD) Axle Assemble
   Mechanical Front Wheel Drive (MFWD) Axle Disassemble
   Mechanical Front Wheel Drive (MFWD) Axle Remove and Install
   Non-Powered Front Axle Remove and Install
   Open Differential Disassemble and Assemble—If Equipped
   Park Brake Disassemble and Assemble
   Rear Axle Assemble
   Rear Axle Disassemble
   Rear Axle Remove and Install
   Service Brakes Inspection
   Spindle Assembly Remove and Install
   Tie Rod Remove and Install
   Universal Joint and Drive Shaft Remove and Install
03 - Transmission
   0300 - Removal & Installlation
      Transmission Install
      Transmission Remove
   0315 - Controls Linkage
      Transmission Control Lever (TCL) Remove and Install
   0350 - Gears, Shifts, Bearings, and Powershift Clutches
      Clutch Packs Install
      Clutch Packs Remove
      First Speed Clutch Disassemble and Assemble
      High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble
      Install Outer Components to Assemble Transmission
      Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble
      Pump Drive Shaft Install
      Remove Outer Components to Disassemble Transmission
      Second Speed Clutch Disassemble and Assemble
      Torque Converter Side of Transmission Case Assemble
      Torque Converter Side of Transmission Case Disassemble
   0360 - Hydraulic System
       Transmission Charge Pump Disassemble and Assemble
       Transmission Charge Pump Remove and Install
04 - Engine
   Engine Install
   Engine Install—Stage II Engine
   Engine Remove
   Engine Remove—Stage II Engine
   PowerTech and PowerTech E 4.5 L and 6.8 L John Deere Engines
   PowerTech and PowerTech E 4.5 L and 6.8 L John Deere Engines—Stage II Engines
05 - Engine Auxiliary Systems
   Air Cleaner Remove and Install
   Air Cleaner Remove and Install—Stage II Engine
   Auxiliary Water Separator Fuel Filter Remove and Install—If Equipped
   Charge Air Cooler Remove and Install
   Coolant Heater Remove and Install
   Engine Speed Control Pedal Remove and Install
   Fan Belt Remove and Install
   Fan Belt Remove and Install—Stage II Engine
   Fan Remove and Install
   Fan Remove and Install—Stage II Engine
   Fuel Tank Remove and Install
   Muffler Remove and Install—Stage II Engine
   Muffler With Turbocharger Remove and Install
   Muffler With Turbocharger Remove and Install—Stage II Engine
   Radiator Remove and Install
   Radiator Remove and Install—Stage II Engine
   Starting Aid Nozzle Remove and Install
   Starting Aid Nozzle Remove and Install—Stage II Engine
   Starting Aid Solenoid Remove and Install
06 - Torque Converter
   Torque Converter Disassemble and Assemble
   Torque Converter Remove and Install
09 - Steering System
   Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble
   Non-Powered Front Axle Steering Cylinder Repair
   Standard Steering Wheel and Column Disassemble and Assemble
   Steering Column Remove and Install
   Steering Valve Disassemble and Assemble (S.N. 911132—)
   Steering Valve Remove and Install
   Tilt Steering Wheel and Column Disassemble and Assemble
10 - Service Brakes
   Brake Bleeding Procedure
   Brake Disk and Pressure Plate Remove and Install
   Brake Pedal Adjustment
   Brake Pedals Remove and Install
   Brake Valve Disassemble and Assemble
   Brake Valve Lines Disassemble and Assemble
   Brake Valve Remove and Install
   Service Brake External Inspection
11 - Park Brake
   Park Brake Remove and Install
17 - Frames, Chassis, or Supporting Structure
   Bushings (Main Frame) Remove and Install
   Counterweight Remove and Install
   RIVNUT ® (KREMNUT) Fasteners Remove and Install
   Welding Repair of Major Structures
18 - Operator's Station
   1800 - Removal & Installlation
      Cab _ ROPS Remove and Install
   1810 - Operator Enclosure
      Cab Door and Side Window Disassemble and Assemble
      Cab Door Hinges and Latch Adjustment
      Cab Roof Remove and Install
      Fixed Windowpanes Remove and Install
      Front Cab Windowpane Remove and Install
      Front Window Wiper and Wiper Motor Remove and Install
      Headliner Remove and Install
      Rear Windows Remove and Install
      Rear Window Wiper and Wiper Motor Remove and Install
      Upper Cab Door and Side Window Latch Adjustment
      Upper Cab Door and Side Windowpanes Adjustment
   1821 - Seat & Seat Belt
      Air Suspension Seat Disassemble and Assemble—If Equipped
      Seat and Arm Rest Disassemble and Assemble
      Seat Assembly Remove and Install
      Seat Belt Disassemble and Assemble
      Seat Slide, Lumbar Support, and Adjuster Control Levers Disassemble and Assemble
      Seat Suspension and Shock Absorber Disassemble and Assemble
      Seat Swivel and Swivel Latch Disassemble and Assemble
   1830 - Heating and Air Conditioning
       Air Conditioner Compressor Remove and Install
       Air Conditioning Compressor Disassemble and Assemble
       Air Conditioning Freeze Switch Remove and Install
       Air Ducts Disassemble and Assemble
       Clutch Hub Clearance Check
       Compressor Clutch Disassemble and Assemble
       Compressor Manifold Inspect
       Condenser Disassemble and Assemble
       Evaporator Remove and Install
       Expansion Valve—Remove and Install
       Heater _ Blower Assembly with Air Conditioning and Pressurizer System Disassemble and Assemble
       Heater Core Remove and Install
       Proper Refrigerant Handling
       R134a Component Oil Charge Procedure
       R134a Compressor Oil Check
       R134a Compressor Oil Removal Procedure
       R134a Refrigerant—Cautions
       R134a Refrigerant Recover, Recycle, and Charge Station Installation Procedure
       R134a Refrigerant Theory Of Operation
       R134a System Charge Procedure
       R134a System Cleaning Procedure
       R134a System Evacuate Procedure
       R134a System Flush Procedure
       R134a System Leak Testing
       R134a System Purge Procedure
       R134a System Recover Procedure
       Receiver Dryer Remove and Install
       Refrigerant Hoses and Tubing Inspection
19 - Sheet Metal and Styling
   Battery Box Disassemble and Assemble
   Fenders and Cab Skirts Remove and Install—If Equipped
   Grille and Grille Housing Disassemble and Assemble
   Hood and Engine Enclosure Disassemble and Assemble
20 - Safety, Convenienence and Miscellaneous
   Antenna Remove and Install
   Backup Alarm Remove and Install
   Backup Alarm Volume Adjustment
   Horn Remove and Install
   Radio and Speakers Remove and Install
   Radio Speakers and Antenna Remove and Install
21 - Main Hydraulic System
   Hydraulic and Transmission Oil Coolers Remove and Install
   Hydraulic Filter Assembly Remove and Install
   Hydraulic Pump Disassemble and Assemble
   Hydraulic Pump Remove and Install
   Hydraulic Reservoir Disassemble and Assemble
   Hydraulic Reservoir Remove and Install
31 - Loader
   3100 - Loader
      Loader Boom Remove and Install
   3102 - Bucket
      Bucket Cutting Edge Crack Repair
      Bucket Cutting Edge Remove and Install
      Loader Bucket Remove and Install
      Multi-Purpose Bucket and Lines Disassemble and Assemble
      Welded Bucket Cutting Edges Replacement Procedure
   3104 - Attachment Coupler
      Attachment Coupler Cylinder Disassemble and Assemble
      Attachment Coupler Cylinder Remove and Install
      Attachment Coupler Remove and Install
   3115 - Control Linkages
      Bucket Self-Leveling Linkage and Return-to-Dig Switch Loader Adjustment
      Loader Bucket Cylinder Linkage Remove and Install
      Loader Control Valve Linkage Remove and Install
      Stabilizer Linkage Remove and Install
      Third Function Loader Control Valve Linkage Remove and Install
   3160 - Hydraulic Systems
       Loader and Stabilizer Control Valve Disassemble and Assemble
       Loader and Stabilizer Control Valve Relief Valves Remove and Install
       Loader and Stabilizer Control Valve Remove and Install
       Loader and Stabilizer Control Valve System Relief Valve Disassemble and Assemble
       Loader Auxiliary Circuit Relief Valve Disassemble and Assemble
       Loader Auxiliary Shutoff Plug Disassemble and Assemble
       Loader Boom Anticavitation Valve Disassemble and Assemble
       Loader Boom Cylinder Disassemble and Assemble
       Loader Boom Cylinder Remove and Install
       Loader Boom Raise and Bucket Curl Circuit Relief Valve Disassemble and Assemble
       Loader Bucket Cylinder Disassemble and Assemble
       Loader Bucket Cylinder Remove and Install
       Loader Bucket Dump Circuit Relief Valve with Anticavitation Disassemble and Assemble
       Loader Multi-Purpose Bucket Cylinder Disassemble and Assemble
       Ride Control Accumulator Remove and Install
       Ride Control Valve Disassemble and Assemble
       Ride Control Valve Remove and Install
       Ride Control Valve Solenoid Disassemble and Assemble
33 - Backhoe
   3302 - Bucket
      Backhoe Bucket and Bucket Links Remove and Install
      Backhoe Bucket Cutting Edge Remove and Install
      Backhoe Bucket Tooth Tips Remove and Install
      Bucket Tooth Shank Remove and Install
   3315 - Control Linkage
      Backhoe Boom Lock Control Lever and Linkage Remove and Install
      Backhoe Boom Lock Remove and Install
      Backhoe Control Valve Linkage—Three Lever Remove and Install
      Backhoe Control Valve Linkage—Two Lever Remove and Install
      Backhoe Fifth Function Pedal Remove and Install
      Backhoe Pilot Control Tower Disassemble and Assemble
      Backhoe Pilot Control Tower Remove and Install
      Backhoe Pilot Control Valve Disassemble and Assemble
      Backhoe Pilot Control Valve Remove and Install
      Backhoe Sixth Function Pedal Remove and Install
   3340 - Frames
      Boom Remove and Install
      Dipperstick Remove and Install
      Extendible Dipperstick Extension Remove and Install
      Swing Frame Remove and Install
   3360 - Hydraulic Systems
       Backhoe Boom Cylinder Disassemble and Assemble
       Backhoe Boom Cylinder Remove and Install
       Backhoe Boom Section Disassemble and Assemble
       Backhoe Bucket Cylinder Disassemble and Assemble
       Backhoe Bucket Cylinder Remove and Install
       Backhoe Bucket Section Disassemble and Assemble
       Backhoe Control Valve Disassemble and Assemble
       Backhoe Control Valve Relief Valves Remove and Install
       Backhoe Control Valve Remove and Install
       Backhoe Control Valve Spool Seals Remove and Install
       Backhoe Crowd Cylinder Disassemble and Assemble
       Backhoe Crowd Cylinder Remove and Install
       Backhoe Crowd Section Disassemble and Assemble
       Backhoe Extendable Dipperstick Section Disassemble and Assemble
       Backhoe Extendible Dipperstick Cylinder Disassemble and Assemble
       Backhoe Extendible Dipperstick Cylinder Remove and Install
       Backhoe Priority Inlet Section Disassemble and Assemble
       Backhoe Selective Flow Section Disassemble and Assemble
       Backhoe Stabilizer Cylinder Disassemble and Assemble
       Backhoe Stabilizer Cylinder Remove and Install
       Backhoe Swing Cylinder Disassemble and Assemble
       Backhoe Swing Cylinder Remove and Install
       Backhoe Swing Section Disassemble and Assemble
       Pattern Select Valve Disassemble and Assemble (S.N. —178748)
       Pattern Select Valve Remove and Install (S.N. —178748)
       Pilot Control Manifold Valve Disassemble and Assemble (S.N. —178748)
       Pilot Control Manifold Valve Remove and Install (S.N. —178748)
       Pilot Enable and Pattern Select Valve Disassemble and Assemble (S.N. 178749— )
       Pilot Enable and Pattern Select Valve Remove and Install (S.N. 178749— )
38 - Grapple
   Hydraulic Thumb Cylinder Disassemble and Assemble—If Equipped
   Hydraulic Thumb Cylinder Remove and Install—If Equipped
   Hydraulic Thumb Remove and Install—If Equipped
99 - Dealer Fabricated Tools
   DFRW20 Compressor Holding Fixture
   DFT1101 Cab and ROPS Lift Bracket
   DFT1285 Engine Support Bracket
   DFT1286 Backlash Measurement Tool

John Deere 310J Backhoe Loader Repair Service Manual - TM10847