John Deere 240DLC and 270DLC Excavator Repair Service Manual (TM2323)

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Price: US$ 39.00

Complete Repair service manual for John Deere 240DLC and 270DLC Excavator, with all the shop information to maintain, repair, and rebuild like professional mechanics.

John Deere Excavators 240DLC and 270DLC workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

MAIN SECTIONS
  Foreword
   Technical Information Feedback Form
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles, Differentials and Suspension Systems
      Axle Shaft, Bearings, and Reduction Gears
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary System
      Cooling System
      Intake System
      External Fuel Supply System
   Dampener Drive (Flex Coupling)
      Elements
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator`s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Excavator
      Buckets
      Frames
      Hydraulic System
   Swing or Pivoting System
      Mechanical Drive Elements
      Hydraulic System
   Dealer Fabricated Tools
      Dealer Fabricated Tools

TM2323 - John Deere 240DLC and 270DLC Excavator Technical Manual (Repair).PDF
TM2323 - John Deere 240DLC and 270DLC Excavator Technical Manual (Repair).epub

Total Pages: 612 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

CONTENTS - Expanded View
 00 - General Information
    01 - Safety
       Add and Operate Attachments Safely
       Add Cab Guarding for Special Uses
       Avoid Backover Accidents
       Avoid High-Pressure Oils
       Avoid Machine Tip Over
       Avoid Unauthorized Machine Modifications
       Avoid Work Site Hazards
       Beware of Exhaust Fumes
       Dispose of Waste Properly
       Drive Metal Pins Safely
       Follow Safety Instructions
       Handle Chemical Products Safely
       Inspect Machine
       Keep Riders Off Machine
       Make Welding Repairs Safely
       Operate Only If Qualified
       Park and Prepare for Service Safely
       Prepare for Emergencies
       Prevent Battery Explosions
       Prevent Fires
       Prevent Unintended Machine Movement
       Recognize Safety Information
       Remove Paint Before Welding or Heating
       Service Cooling System Safely
       Start Only From Operator's Seat
       Stay Clear of Moving Parts
       Use and Maintain Seat Belt
       Use Special Care When Lifting Objects
       Use Steps and Handholds Correctly
       Wear Protective Equipment
    03 - Torque Values
        Additional Metric Cap Screw Torque Values
        Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations
        Metric 24° O-Ring Seal DIN 20078 Service Recommendations
        Metric Bolt and Cap Screw Torque Values
        O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators
        O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations
        O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations
        O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations
        Service Recommendations for 37° Flare and 30° Cone Seat Connectors
        Service Recommendations For Flared Connections—Straight or Tapered Threads
        Service Recommendations For Flat Face O-Ring Seal Fittings
        Service Recommendations For Inch Series Four Bolt Flange Fittings
        Service Recommendations for Metric Series Four Bolt Flange Fitting
        Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings
        Service Recommendations for O-Ring Boss Fittings
        Service Recommendations For O-Ring Boss Fittings With Shoulder
        Unified Inch Bolt and Cap Screw Torque Values
 01 - Wheels or Tracks
    Front Idler Disassemble and Assemble
    Front Idler Remove and Install
    Metal Face Seals Repair
    Sprocket Remove and Install
    Track Adjuster and Recoil Spring Disassemble and Assemble
    Track Adjuster and Recoil Spring Remove and Install
    Track Adjuster Cylinder Disassemble and Assemble
    Track Carrier Roller Remove and Install
    Track Chain Disassemble and Assemble
    Track Chain Remove and Install
    Track Chain Repair
    Track Roller Disassemble and Assemble
    Track Roller Pressure Test
    Track Roller Remove and Install
    Track Shoe Remove and Install
 02 - Axles and Suspension Systems
    50 - Axle Shaft, Bearings, and Reduction Gears
       Travel Gearbox Disassemble and Assemble—240DLC
       Travel Gearbox Disassemble and Assemble—270DLC
       Travel Gearbox Remove and Install
    60 - Hydraulic System
        Park Brake Valve Disassemble and Assemble—240DLC
        Travel Motor and Park Brake Disassemble and Assemble—240DLC
        Travel Motor and Park Brake Disassemble and Assemble—270DLC
        Travel Motor and Park Brake Remove and Install—240DLC
        Travel Motor and Park Brake Remove and Install—270DLC
        Travel Motor Cover Disassemble and Assemble—270DLC
        Travel Motor Start-Up Procedure
 04 - Engine
    Engine Remove and Install
    Fuel Injection Pump Remove and Install
    Starter Motor Remove and Install
 05 - Engine Auxiliary Systems
    10 - Cooling System
       Charge Air Cooler Remove and Install
       Coolant Surge Tank Remove and Install
       Fan Drive Motor Remove and Install
       Fan Drive Pump Remove and Install
       Fan, Fan Guard, and Fan Shroud Remove and Install
       Fan Speed Solenoid Valve Remove and Install
       Oil Cooler Remove and Install
       Radiator Remove and Install
       Serpentine Belt Remove and Install
    20 - Intake System
       Air Cleaner Remove and Install
    60 - External Fuel Supply Systems
        Final Fuel Filter Remove and Install
        Fuel Tank Remove and Install
        Primary Fuel Filter (Water Separator) Remove and Install
 07 - Dampener Drive (Flex Coupling)
    Damper Drive (Flex Coupling) Remove and Install
 17 - Frames, Chassis, or Supporting Structure
    40 - Frame Installation
       Welding On Machine
       Welding Repair of Major Structure
    49 - Chassis Weight
        Counterweight Remove and Install
 18 - Operator's Station
    00 - Removal & Installation
       Cab Remove and Install
    10 - Operator Enclosure
       Sliding Windows Remove and Install
       Windowpane and One Piece Molding Remove and Install
       Windowpanes Remove and Install
    21 - Seat & Seat Belt
       Air Suspension Seat Disassemble and Assemble
       Mechanical Suspension Seat Disassemble and Assemble
       Seat Belt Remove and Install
       Seat Remove and Install
    30 - Heating & Air Conditioning System
        Air Conditioner and Heater Remove and Install
        Charge R134a System
        Compressor Remove and Install
        Condenser Remove and Install
        Evacuate R134a System
        R134a Compressor Oil Charge Check
        R134a Compressor Oil Removal
        R134a Refrigerant Oil Information
        R134a Refrigerant Recovery_Recycling and Charging Station Installation Procedure
        Receiver-Dryer Remove and Install
        Recover R134a Refrigerant
        Refrigerant Cautions and Proper Handling
 33 - Excavator
    02 - Buckets
       Adjust Bucket Pivot End Play
       Bucket Pin-Up Data
       Bucket Remove and Install
    40 - Frames
       Arm Remove and Install
       Boom Remove and Install
       Bucket Links Remove and Install
       Bushings and Seal Remove and Install
       Inspect Pins, Bushings and Bosses—Front Attachment
    60 - Hydraulic System
        Apply Vacuum to Hydraulic Oil Tank
        Arm Cylinder Disassemble and Assemble—240DLC
        Arm Cylinder Disassemble and Assemble—270DLC
        Arm Cylinder Remove and Install
        Boom Cylinder Disassemble and Assemble—240DLC
        Boom Cylinder Disassemble and Assemble—270DLC
        Boom Cylinder Remove and Install
        Bucket Cylinder Disassemble and Assemble—240DLC
        Bucket Cylinder Disassemble and Assemble—270DLC
        Bucket Cylinder Remove and Install
        Control Valve Remove and Install
        Hydraulic Cylinder Bleed Procedure
        Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy
        Hydraulic Oil Tank Disassemble and Assemble
        Hydraulic Oil Tank Remove and Install
        Left and Right Pilot Valve Disassemble and Assemble
        Left and Right Pilot Valve Remove and Install
        Left Control Valve (5-Spool) Disassemble and Assemble
        Oil Cooler Bypass Valve Remove and Install
        Pilot Pressure Regulating Valve and Filter Disassemble and Assemble
        Pilot Pressure Regulating Valve and Filter Remove and Install
        Pilot Pump Disassemble and Assemble
        Pilot Pump Drive Shaft Remove and Install
        Pilot Pump Remove and Install
        Pilot Shut-Off Solenoid Valve Disassemble and Assemble
        Pilot Shut-Off Solenoid Valve Remove and Install
        Pilot Signal Manifold Disassemble and Assemble
        Pilot Signal Manifold Remove and Install
        Pump 1 and 2 Disassemble and Assemble
        Pump 1 and 2 Inspection
        Pump 1 and 2 Regulator Disassemble and Assemble
        Pump 1 and 2 Regulator Remove and Install
        Pump 1 and 2 Remove and Install
        Pump 1 and 2 Start-Up Procedure
        Right Control Valve (4-Spool) Disassemble and Assemble
        Solenoid Valve Disassemble and Assemble—Power Digging (Port SG), Travel Speed (Port SI), Arm Regenerative (Port SC) and Dig Regenerative (Port SF) Valves
        Solenoid Valve Remove and Install—Power Digging (Port SG), Travel Speed (Port SI), Arm Regenerative (Port SC) and Dig Regenerative (Port SF) Valves
        Torque Control and Pump Flow Rate Limit Solenoid Valve Remove and Install
        Travel Pilot Control Valve Disassemble and Assemble
        Travel Pilot Control Valve Remove and Install
 43 - Swing or Pivoting System
    50 - Mechanical Drive Elements
       Swing Bearing Disassemble and Assemble
       Swing Bearing Lower Seal Install
       Swing Bearing Remove and Install
       Swing Bearing Upper Seal Install
       Swing Gearbox Disassemble and Assemble
       Swing Gearbox Remove and Install
       Swing Gearbox Start-Up Procedure
       Upperstructure Remove and Install
    60 - Hydraulic System
        Center Joint Air Test
        Center Joint Disassemble and Assemble
        Center Joint Remove and Install
        Crossover Relief Valve and Make-Up Check Valve Remove and Install
        Make-Up Check Valve Disassemble and Assemble
        Swing Dampener Valve Remove and Install
        Swing Motor and Park Brake Assemble—240DLC
        Swing Motor and Park Brake Assemble—270DLC
        Swing Motor and Park Brake Disassemble—240DLC
        Swing Motor and Park Brake Disassemble—270DLC
        Swing Motor and Park Brake Inspection
        Swing Motor and Park Brake Remove and Install
        Swing Motor and Park Brake Start-Up Procedure
        Swing Park Brake Check Valve and Orifice Remove and Install—270DLC
 99 - Dealer Fabricated Tools
    Center Joint Lifting Tool
    DF1063 Lift Bracket
    DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool
    DFT1110 Spacer
    DFT1119 Pump Support
    DFT1130 Adapter
    DFT1220 Swing Gearbox Nut Spanner Wrench
    DFT1305 Travel Gearbox Nut Wrench
    ST4920 Track Recoil Spring Disassembly and Assembly Tool

John Deere 240DLC and 270DLC Excavator Repair Service Manual (TM2323)

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