John Deere 210LE Landscape Loader Repair Technical Manual (TM1692)

Make: 
Model: 
Price: US$ 49.00

Complete Repair service manual for John Deere 210LE Landscape Loader (SN. before 888003), with all the workshop information to maintain, repair, and service like professional mechanics.

John Deere 210LE Landscape Loader workshop technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM1692 - John Deere 210LE Landscape Loader Technical Manual (Repair).PDF
TM1692 - John Deere 210LE Landscape Loader Technical Manual (Repair).EPUB

Total Pages:  934 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

(for Electrical Wiring Diagrams, please refer to TM1691)

TABLE OF CONTENTS
Foreword
   Technical Information Feedback Form
   General Information
      Safety
   Wheels
      Powered or Non-Powered Wheels and Fastenings
   Axles and Suspension Systems
      Input Drive Shafts and U-Joints
      Non-Powered Wheel Axles
      Powered Wheel Axle (MFWD)
      Axle Shaft, Bearings, and Reduction Gears
   Transmission
      Removal and Installation
      Controls Linkage
      Gears, Shafts, Bearings, and Power Shift Clutch
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary Systems
      Cold Weather Starting Aid
      Cooling Systems
      Speed Controls
      Intake System
      Exhaust System
      External Fuel Supply System
   Torque Converter
      Turbine, Gears and Shaft
   Steering System
      Hydraulic System
   Service Brakes
      Active Elements
      Hydraulic System
   Park Brake
      Active Elements
   Hitch Attachments
      Hitch, Drawbar and Weights
      Three-Point Hitch
   Frames, Chassis or Supporting Structure
      Frame Installation
   Operator's Station
      Removal and Installation
      Seat and Seat Belt
   Sheet Metal and Styling
      Hood and Engine Enclosure
      Miscellaneous Shields
      Grille and Cowl
      Fenders
   Safety, Convenience, and Miscellaneous
      Horn and Warning Devices
   Main Hydraulic System
      Hydraulic System
   Loader
      Loader
      Bucket
      Frames
      Hydraulic System
   PTO
      Removal and Installation
      Gears, Shafts, and Bearings
      Hydraulic System
   Dealer Fabricated Tools

This is the repair technical manual. For Operation & Test technical manual with electrical wiring diagrams, please refer to TM1691 (John Deere 210LE Landscape Loader Technical Manual (Operation & Test).

Total Pages/Size: 1,099 pages
File Format: PDF (Windows & Mac & Linux)
Language: English

MAIN SECTIONS
00 - General Information - Safety
01 - Wheels
02 - Axles and Suspension
03 - Transmission
04 - Engine
05 - Engine Auxiliary System
06 - Torque Converter
09 - Steering System
10 - Service Brakes
11 - Park Brake
15 - Hitch Attachment
17 - Frame, Chassis, and Supporting Structure
18 - Operator's Station
19 - Sheet Steel and Styling
20 - Safety and Others
21 - Main Hydraulic Systems
31 - Loader
40 - PTO
99 - Dealer Fabricated Tools

TABLE OF CONTENTS (exploded view)
 00 - General Information - Safety
    Add and Operate Attachments Safely
    Avoid Backover Accidents
    Avoid High-Pressure Fluids
    Avoid Machine Tipover
    Avoid Unauthorized Machine Modifications
    Avoid Work Site Hazards
    Beware of Exhaust Fumes
    Dispose of Waste Properly
    Drive Metal Pins Safely
    Follow Safety Instructions
    Handle Chemical Products Safely
    Inspect and Maintain ROPS
    Inspect Machine
    Keep Riders Off Machine
    Make Welding Repairs Safely
    Operate Only If Qualified
    Operating or Traveling On Public Roads
    Park and Prepare for Service Safely
    Prepare for Emergencies
    Prevent Battery Explosions
    Prevent Fires
    Prevent Unintended Machine Movement
    Recognize Safety Information
    Remove Paint Before Welding or Heating
    Safety Features
    Safety Sign
    Service Cooling System Safely
    Start Only From Operator's Seat
    Stay Clear of Moving Parts
    Stay Clear of Rotating Drivelines
    Use and Maintain Seat Belt
    Use Special Care When Operating
    Use Steps and Handholds Correctly
    Wear Protective Equipment
 01 - Wheels
    Remove and Install Front Wheel Assembly
    Remove and Install Rear Wheel Assembly
    Remove and Install Tire
    Service Equipment and Tools
    Specifications
 02 - Axles and Suspension
    Assemble Rear Axle
    Check Gear Tooth Contact Pattern
    Disassemble and Assemble Park Brake (S.N. 342200224881365)
    Disassemble and Assemble Park Brake (S.N. 881366342200224 )
    Disassemble Rear Axle
    Front Wheel Drive Axles342200224AS and MS Series
    Hub Assembly Remove and Install (Carraro Replacement Axle)
    Non-Powered Front Axle Remove and Install (Carraro Replacement Axle)
    Remove and Install Drive Shaft
    Remove and Install Hub Assembly
    Remove and Install Non-Powered Front Axle
    Remove and Install Powered Front Axle342200224If Equipped
    Remove and Install Rear Axle
    Remove and Install Spindle and Knuckle Assembly
    Replace Drive Shaft U-Joints
    Specifications
    Spindle Assembly Remove and Install (Carraro Replacement Axle)
    Tie Rod Remove and Install
 03 - Transmission
    Assemble Converter Side of Case342200224Manual Shift
    Assemble Converter Side of Case342200224Power Shift
    Assemble MFWD Shaft342200224Manual Shift
    Assemble MFWD Shaft342200224Power Shift
    Assemble Rear Output or Intermediate Shaft342200224Manual Shift
    Disassemble and Assemble Control Valve342200224Manual Shift
    Disassemble and Assemble Control Valve342200224Power Shift
    Disassemble and Assemble Drive Shaft342200224Manual Shift
    Disassemble and Assemble Drive Shaft342200224Power Shift
    Disassemble and Assemble First Speed, Second Speed, and High Range Forward Clutch Packs342200224Power Shift
    Disassemble and Assemble Low Range Forward, Reverse and Third Speed Clutch Packs342200224Power Shift
    Disassemble and Assemble Reverse or Forward Clutch Pack342200224Manual Shift
    Disassemble and Assemble Shift Lever and Housing
    Disassemble and Assemble Shift Valve342200224Power Shift
    Disassemble and Assemble Transmission Charge Pump342200224Manual Shift and Power Shift
    Disassemble Converter Side of Case342200224Manual Shift copy
    Disassemble Converter Side of Case342200224Manual Shift
    Disassemble Converter Side of Case342200224Power Shift
    Disassemble MFWD Shaft342200224Manual Shift
    Disassemble MFWD Shaft342200224Power Shift
    Disassemble Rear Output or Intermediate Shaft with Synchronizer342200224Manual Shift
    Essential Tools
    Install Clutch Packs342200224Power Shift
    Install Drive Shaft342200224Manual Shift
    Install Drive Shaft342200224Power Shift
    Install Forward and Reverse Clutch Packs342200224Manual Shift
    Install Idler and MFWD Shafts to Assemble Transmission342200224Manual Shift
    Install Intermediate and Rear Output Shafts342200224Manual Shift
    Install MFWD Shaft to Assemble Transmission342200224Power Shift
    Install Oil Suction Tube342200224Manual Shift
    Install Oil Suction Tube342200224Power Shift
    Install Outer Components to Assemble Transmission342200224Power Shift
    Install Shift Lever and Housing
    Intermediate Shaft342200224Cross Section View342200224Manual Shift
    MFWD Shaft342200224Cross Section View342200224Manual Shift
    Other Material
    Rear Output Shaft342200224Cross Section View342200224Manual Shift
    Remove and Install Control Valve342200224Manual Shift
    Remove and Install Control Valve342200224Power Shift
    Remove and Install Manifold Plate and Solenoids342200224Manual Shift
    Remove and Install Manifold Plate and Solenoids342200224Power Shift
    Remove and Install Oil Supply Tube342200224Manual Shift
    Remove and Install Oil Supply Tubes342200224Power Shift
    Remove and Install Shift Valve342200224Power Shift
    Remove and Install Transmission Charge Pump342200224Manual Shift
    Remove and Install Transmission Charge Pump342200224Power Shift
    Remove and Install Transmission copy
    Remove and Install Transmission Gearshift Lever
    Remove and Install Transmission
    Remove, Disassemble, and Assemble Idler Shaft342200224Manual Shift
    Remove Drive Shaft342200224Manual Shift
    Remove Drive Shaft342200224Power Shift
    Remove First Speed, Second Speed, and High Range Forward Clutch Packs342200224Power Shift
    Remove Intermediate Shaft with Synchronizer342200224Manual Shift
    Remove Low Range Forward, Reverse and Third Speed Clutch Packs342200224Power Shift
    Remove MFWD Output Shaft342200224Manual Shift
    Remove MFWD Output Shaft342200224Power Shift
    Remove Oil Suction Tube342200224Manual Shift
    Remove Oil Suction Tube342200224Power Shift
    Remove Outer Components to Disassemble Manual Shift Transmission
    Remove Outer Components to Disassemble Power Shift Transmission
    Remove Rear Output Shaft with Synchronizer342200224Manual Shift
    Remove Reverse and Forward Clutch Packs342200224Manual Shift
    Remove Shift Lever and Housing
    Service Equipment and Tools
    Specifications (1)
    Specifications (2)
 04 - Engine
    Essential Tools
    POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines
    Remove and Install Engine
    Specifications
 05 - Engine Auxiliary System
    Air Intake System Leakage Test
    Disassemble and Assemble Speed Control Linkage (S.N. 882700342200224)
    Disassemble and Assemble Speed Control Linkage342200224Without Speed Control Knob (S.N. 840038342200224882699)
    Disassemble and Assemble Speed Control Linkage342200224With Speed Control Knob (S.N. 342200224872334)
    Disassemble and Assemble Speed Control Linkage342200224With Speed Control Knob (S.N. 872335342200224882699)
    Other Material
    Remove and Install Air Cleaner
    Remove and Install Coolant Heater
    Remove and Install Fan Belt
    Remove and Install Fan
    Remove and Install Fuel Tank
    Remove and Install Muffler (S.N. 342200224882699)
    Remove and Install Muffler (S.N. 882700342200224 )
    Remove and Install Radiator (S.N. 342200224882699)
    Remove and Install Radiator (S.N. 882700342200224 )
    Remove and Install Starting Aid Nozzle
    Remove and Install Starting Aid Solenoid (S.N. 342200224882699)
    Remove and Install Starting Aid Solenoid (S.N. 882700342200224 )
    Service Equipment and Tools
    Special or Essential Tools
    Specifications (1)
    Specifications (2)
 06 - Torque Converter
    Disassemble and Assemble Torque Converter
    Remove and Install Torque Converter
 09 - Steering System
    Assemble Non-Powered Axle Steering Cylinder
    Assemble Steering Valve
    Cross Section of Non-Powered Axle Steering Cylinder
    Cross Section of Steering Valve
    Disassemble Non-Powered Axle Steering Cylinder
    Disassemble Steering Valve
    Non-Powered Carraro Replacement Axle Steering Cylinder Disassemble and Assemble
    Non-Powered Carraro Replacement Axle Steering Cylinder Remove and Install
    Remove and Install Non-Powered Axle Steering Cylinder
    Remove and Install Priority Valve (S.N. 880054342200224 883904)
    Remove and Install Steering Column
    Remove and Install Steering Cylinder Bushings
    Remove and Install Steering Valve
    Steering Cylinder Repair For Front Wheel Drive Axles342200224AS and MS Series
 10 - Service Brakes
    Adjust Brake Pedals and Equalizing Valves (S.N. 342200224880907)
    Bleed Service Brakes (S.N. 342200224880907)
    Bleed Service Brakes (S.N. 880908342200224 )
    Disassemble and Assemble Brake Valve (S.N. 342200224880907)
    Disassemble and Assemble Brake Valve (S.N. 880908342200224 )
    Inspect Service Brakes
    Remove and Install Brake Disk and Pressure Plate
    Remove and Install Brake Valve (S.N. 342200224880907)
    Remove and Install Brake Valve (S.N. 880908342200224 )
    Remove and Install Service Brake Hoses and Fittings (S.N. 342200224880907)
    Remove and Install Service Brake Hoses and Fittings (S.N. 880908342200224 )
 11 - Park Brake
    Remove and Install Park Brake
 15 - Hitch Attachment
    Draft Link Mount, Left and Right Side, Shimming (S.N. 342200224880053)
    Draft Link, Tilt Cylinder Mount, Shimming (S.N. 342200224880053)
    Draft Link, Vertical Link Mount, Shimming (S.N. 342200224880053)
    Lift Cylinder Mount, Rod End, Shimming (S.N. 342200224880053)
    Pitch Cylinder Mount, Shimming (S.N. 342200224880053)
    Remove and Install Counterweights and Drawbar
    Remove, Disassemble, Assemble, and Install Three-Point Hitch
    Three-Point Hitch Shim Requirements (S.N. 342200224880053)
    Upper Lift Arm Mount, Left and Right Side, Shimming (S.N. 342200224880053)
    Upper Lift Arm, Tilt Cylinder Mount, Shimming (S.N. 342200224880053)
    Upper Lift Arm, Vertical Link Mount, Shimming (S.N. 342200224880053)
 17 - Frame, Chassis, and Supporting Structure
    Essential Tools
    Remove and Install RIVNUT302256 (KREMNUT) Fasteners
    Specifications
    Welding Repair of Major Structures
 18 - Operator's Station
    Disassemble and Assemble Seat, Adjuster, and Swivel Pedestal
    Disassemble and Assemble Standard Seat, Belt, and Arm Rest
    Disassemble and Assemble Swivel Pedestal
    FOPS
    Other Material
    Remove and Install Seat Belts for Suspension Seat
    Service Equipment and Tools
    Specifications
 19 - Sheet Steel and Styling
    Disassemble and Assemble Battery Box
    Remove and Install Engine Side Shields (S.N. 342200224848458)
    Remove and Install Engine Side Shields (S.N. 848459342200224882699)
    Remove and Install Fenders
    Remove and Install Grille and Cowl (S.N. 342200224882699)
    Remove and Install Grille and Cowl (S.N. 882700342200224 )
    Remove and Install Hood (S.N. 342200224882699)
    Remove and Install Hood (S.N. 882700342200224 )
 20 - Safety and Others
    Adjust Backup Alarm Volume (S.N. 342200224882699)
    Remove and Install Backup Alarm
    Remove and Install Horn
 21 - Main Hydraulic Systems
    Disassemble and Assemble Hydraulic Pump (S.N. 883905342200224 )
    Disassemble and Assemble Hydraulic Pump with Priority Valve
    Disassemble and Assemble Priority Valve (S.N. 342200224880053)
    Disassemble, Inspect, and Assemble Hydraulic Pump (S.N. 342200224880053)
    Hydraulic Oil Clean-Up Procedure Using Portable Filter Caddy
    Other Material
    Remove and Install Hydraulic Filter (S.N 342200224883904)
    Remove and Install Hydraulic Filter (S.N 883905342200224 )
    Remove and Install Hydraulic Oil Cooler (S.N. 342200224882699)
    Remove and Install Hydraulic Oil Cooler (S.N. 882700342200224 )
    Remove and Install Hydraulic Pump (S.N. 342200224880053)
    Remove and Install Hydraulic Pump (S.N. 883905342200224 )
    Remove and Install Hydraulic Pump with Priority Valve (S.N. 880054342200224883904)
    Remove and Install Priority Valve (S.N. 342200224880053)
    Remove and Install Reservoir (S.N. 342200224883904)
    Remove and Install Reservoir (S.N 883905342200224 )
    Specifications
 31 - Loader
    Anti-Cavitation Check Valve342200224Disassemble and Assemble (S.N. 883905342200224 )
    Assemble Hitch Lift Cylinder
    Auxiliary Section (Loader)342200224Disassemble and Assemble (S.N. 883905342200224 )
    Boom and Multi-Purpose Bucket Cylinder Repair342200224120 Series
    Boom Lower Anti-Cavitation Valve with Lift Check342200224Disassemble and Assemble (S.N. 342200224883904)
    Boom Raise Plug with Load Check342200224Disassemble and Assemble (S.N. 342200224883904)
    Boom Section342200224Disassemble and Assemble (S.N. 883905342200224 )
    Bucket Curl Circuit Relief Valve with Load Check342200224Disassemble and Assemble (S.N. 342200224883904)
    Bucket Dump Circuit Relief Valve with Anti-Cavitation and Load Check342200224Disassemble and Assemble (S.N. 342200224883904)
    Bucket Section342200224Disassemble and Assemble (S.N. 883905342200224 )
    Control Valve342200224Disassemble and Assemble (S.N 342200224883904)
    Control Valve Inlet Section342200224Disassemble and Assemble (S.N. 883905342200224 )
    Control Valve Remove and Install
    Control Valve342200224Remove and Install
    Control Valve342200224Remove and Replace Relief Valves (S.N. 883905342200224 )
    Cracked Cutting Edge, Repair
    Disassemble and Assemble Flow Control Valve Section (S.N. 342200224883904)
    Disassemble and Assemble Hitch Control Valve (S.N. 342200224883904)
    Disassemble and Assemble Hitch Pitch Cylinder
    Disassemble and Assemble Hitch Tilt Cylinder
    Disassemble and Assemble Loader Boom Cylinders342200224120 Series
    Disassemble and Assemble Multi-Purpose Bucket Cylinder342200224120 Series
    Disassemble and Assemble V10-Hitch Control Valve Lift Section (S.N. 342200224882699)
    Disassemble and Assemble V10-Hitch Control Valve Lift Section (S.N. 882700342200224 883904)
    Disassemble and Assemble V10-Hitch Control Valve Pitch Section (S.N. 342200224882699)
    Disassemble and Assemble V10-Hitch Control Valve Pitch Section (S.N. 882700342200224883904)
    Disassemble and Assemble V10-Hitch Control Valve Tilt and Auxiliary Section (S.N. 342200224882699)
    Disassemble and Assemble V10-Hitch Control Valve Tilt and Auxiliary Section (S.N. 882700342200224 883904)
    Disassemble and Assemble V20-Loader Control Valve Boom Section (S.N. 342200224883904)
    Disassemble and Assemble V20-Loader Control Valve Bucket Section (S.N. 342200224883904)
    Disassemble Hitch Lift Cylinder
    Hitch Lift Section342200224Disassemble and Assemble (S.N. 883905342200224 )
    Hitch Tilt & Auxiliary Sections342200224Disassemble and Assemble (S.N. 883905342200224 )
    Install Loader
    Loader Control Valve342200224Loader Remove and Replace Relief Valves (S.N. 342200224883904)
    Other Material
    Pitch Section342200224Disassemble and Assemble (S.N. 883905342200224 )
    Priority & Flow Control Valve342200224Disassemble and Assemble (S.N. 883905342200224 )
    Relief Valve342200224Disassemble and Assemble (S.N. 883905342200224 )
    Relief Valve with Anti-Cavitation342200224Disassemble and Assemble (S.N. 883905342200224 )
    Remove and Install Bucket Cylinder Linkage
    Remove and Install Bucket Cylinder
    Remove and Install Control Valve
    Remove and Install Cutting Edge
    Remove and Install Loader Boom Cylinders
    Remove and Install Loader Bucket
    Remove Loader
    Specifications
    System Relief Valve342200224Disassemble and Assemble (S.N. 342200224883904)
    Welded Bucket Cutting Edges, Replace
 40 - PTO
    Assemble Hydrostatic PTO Motor
    Assemble Hydrostatic PTO Pump
    Disassemble and Assemble Control Valve
    Disassemble and Assemble Hydrostatic PTO Gear Case
    Disassemble and Assemble Hydrostatic PTO Motor Cooling Bypass Valve
    Disassemble Hydrostatic PTO Motor
    Disassemble Hydrostatic PTO Pump
    Essential Tools
    Hydraulic and PTO Oil Clean-Up Procedure Using Portable Filter Caddy
    Hydrostatic PTO Motor342200224Exploded View
    Hydrostatic PTO Start-Up Procedure342200224If Equipped
    Other Material
    Remove and Install Hydrostatic Charge Pump
    Remove and Install Hydrostatic PTO Filter Manifold
    Remove and Install Hydrostatic PTO Gear Case
    Remove and Install Hydrostatic PTO Motor Cooling Bypass Valve
    Remove and Install Hydrostatic PTO Motor
    Remove and Install Hydrostatic PTO Oil Cooler (S.N. 342200224882699)
    Remove and Install Hydrostatic PTO Oil Cooler (S.N. 882700342200224 )
    Remove and Install Hydrostatic PTO Pump
    Remove and Install Hydrostatic PTO Pump Valves
    Service Equipment and Tools
    Specifications
    Specifications (PTO)
 99 - Dealer Fabricated Tools
    DFT1101 Cab and ROPS Lift Bracket
    DFT1143 Transmission Support Bracket
    DFT1146 Axle Mounting Bracket
    DFT1147 Axle Rolling Torque Bar
    DFT1162 Power Shift Clutch Pack Snap Ring Removal and Installation Tool
    DFT1163 MFWD Snap Ring Removal and Installation Tool
    DFT1176 PTO Pump Servo Piston Snap Ring Removal and Installation Tool

John Deere 210LE Landscape Loader Repair Technical Manual (TM1692)

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