John Deere 210LE Landscape Loader Repair Technical Manual (TM1692)
Complete Repair service manual for John Deere 210LE Landscape Loader (SN. before 888003), with all the workshop information to maintain, repair, and service like professional mechanics.
John Deere 210LE Landscape Loader workshop technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1692 - John Deere 210LE Landscape Loader Technical Manual (Repair).PDF
TM1692 - John Deere 210LE Landscape Loader Technical Manual (Repair).EPUB
Total Pages: 934 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
(for Electrical Wiring Diagrams, please refer to TM1691)
TABLE OF CONTENTS
Foreword
Technical Information Feedback Form
General Information
Safety
Wheels
Powered or Non-Powered Wheels and Fastenings
Axles and Suspension Systems
Input Drive Shafts and U-Joints
Non-Powered Wheel Axles
Powered Wheel Axle (MFWD)
Axle Shaft, Bearings, and Reduction Gears
Transmission
Removal and Installation
Controls Linkage
Gears, Shafts, Bearings, and Power Shift Clutch
Hydraulic System
Engine
Removal and Installation
Engine Auxiliary Systems
Cold Weather Starting Aid
Cooling Systems
Speed Controls
Intake System
Exhaust System
External Fuel Supply System
Torque Converter
Turbine, Gears and Shaft
Steering System
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Hitch Attachments
Hitch, Drawbar and Weights
Three-Point Hitch
Frames, Chassis or Supporting Structure
Frame Installation
Operator's Station
Removal and Installation
Seat and Seat Belt
Sheet Metal and Styling
Hood and Engine Enclosure
Miscellaneous Shields
Grille and Cowl
Fenders
Safety, Convenience, and Miscellaneous
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Loader
Loader
Bucket
Frames
Hydraulic System
PTO
Removal and Installation
Gears, Shafts, and Bearings
Hydraulic System
Dealer Fabricated Tools
This is the repair technical manual. For Operation & Test technical manual with electrical wiring diagrams, please refer to TM1691 (John Deere 210LE Landscape Loader Technical Manual (Operation & Test).
Total Pages/Size: 1,099 pages
File Format: PDF (Windows & Mac & Linux)
Language: English
MAIN SECTIONS
00 - General Information - Safety
01 - Wheels
02 - Axles and Suspension
03 - Transmission
04 - Engine
05 - Engine Auxiliary System
06 - Torque Converter
09 - Steering System
10 - Service Brakes
11 - Park Brake
15 - Hitch Attachment
17 - Frame, Chassis, and Supporting Structure
18 - Operator's Station
19 - Sheet Steel and Styling
20 - Safety and Others
21 - Main Hydraulic Systems
31 - Loader
40 - PTO
99 - Dealer Fabricated Tools
TABLE OF CONTENTS (exploded view)
00 - General Information - Safety
Add and Operate Attachments Safely
Avoid Backover Accidents
Avoid High-Pressure Fluids
Avoid Machine Tipover
Avoid Unauthorized Machine Modifications
Avoid Work Site Hazards
Beware of Exhaust Fumes
Dispose of Waste Properly
Drive Metal Pins Safely
Follow Safety Instructions
Handle Chemical Products Safely
Inspect and Maintain ROPS
Inspect Machine
Keep Riders Off Machine
Make Welding Repairs Safely
Operate Only If Qualified
Operating or Traveling On Public Roads
Park and Prepare for Service Safely
Prepare for Emergencies
Prevent Battery Explosions
Prevent Fires
Prevent Unintended Machine Movement
Recognize Safety Information
Remove Paint Before Welding or Heating
Safety Features
Safety Sign
Service Cooling System Safely
Start Only From Operator's Seat
Stay Clear of Moving Parts
Stay Clear of Rotating Drivelines
Use and Maintain Seat Belt
Use Special Care When Operating
Use Steps and Handholds Correctly
Wear Protective Equipment
01 - Wheels
Remove and Install Front Wheel Assembly
Remove and Install Rear Wheel Assembly
Remove and Install Tire
Service Equipment and Tools
Specifications
02 - Axles and Suspension
Assemble Rear Axle
Check Gear Tooth Contact Pattern
Disassemble and Assemble Park Brake (S.N. 342200224881365)
Disassemble and Assemble Park Brake (S.N. 881366342200224 )
Disassemble Rear Axle
Front Wheel Drive Axles342200224AS and MS Series
Hub Assembly Remove and Install (Carraro Replacement Axle)
Non-Powered Front Axle Remove and Install (Carraro Replacement Axle)
Remove and Install Drive Shaft
Remove and Install Hub Assembly
Remove and Install Non-Powered Front Axle
Remove and Install Powered Front Axle342200224If Equipped
Remove and Install Rear Axle
Remove and Install Spindle and Knuckle Assembly
Replace Drive Shaft U-Joints
Specifications
Spindle Assembly Remove and Install (Carraro Replacement Axle)
Tie Rod Remove and Install
03 - Transmission
Assemble Converter Side of Case342200224Manual Shift
Assemble Converter Side of Case342200224Power Shift
Assemble MFWD Shaft342200224Manual Shift
Assemble MFWD Shaft342200224Power Shift
Assemble Rear Output or Intermediate Shaft342200224Manual Shift
Disassemble and Assemble Control Valve342200224Manual Shift
Disassemble and Assemble Control Valve342200224Power Shift
Disassemble and Assemble Drive Shaft342200224Manual Shift
Disassemble and Assemble Drive Shaft342200224Power Shift
Disassemble and Assemble First Speed, Second Speed, and High Range Forward Clutch Packs342200224Power Shift
Disassemble and Assemble Low Range Forward, Reverse and Third Speed Clutch Packs342200224Power Shift
Disassemble and Assemble Reverse or Forward Clutch Pack342200224Manual Shift
Disassemble and Assemble Shift Lever and Housing
Disassemble and Assemble Shift Valve342200224Power Shift
Disassemble and Assemble Transmission Charge Pump342200224Manual Shift and Power Shift
Disassemble Converter Side of Case342200224Manual Shift copy
Disassemble Converter Side of Case342200224Manual Shift
Disassemble Converter Side of Case342200224Power Shift
Disassemble MFWD Shaft342200224Manual Shift
Disassemble MFWD Shaft342200224Power Shift
Disassemble Rear Output or Intermediate Shaft with Synchronizer342200224Manual Shift
Essential Tools
Install Clutch Packs342200224Power Shift
Install Drive Shaft342200224Manual Shift
Install Drive Shaft342200224Power Shift
Install Forward and Reverse Clutch Packs342200224Manual Shift
Install Idler and MFWD Shafts to Assemble Transmission342200224Manual Shift
Install Intermediate and Rear Output Shafts342200224Manual Shift
Install MFWD Shaft to Assemble Transmission342200224Power Shift
Install Oil Suction Tube342200224Manual Shift
Install Oil Suction Tube342200224Power Shift
Install Outer Components to Assemble Transmission342200224Power Shift
Install Shift Lever and Housing
Intermediate Shaft342200224Cross Section View342200224Manual Shift
MFWD Shaft342200224Cross Section View342200224Manual Shift
Other Material
Rear Output Shaft342200224Cross Section View342200224Manual Shift
Remove and Install Control Valve342200224Manual Shift
Remove and Install Control Valve342200224Power Shift
Remove and Install Manifold Plate and Solenoids342200224Manual Shift
Remove and Install Manifold Plate and Solenoids342200224Power Shift
Remove and Install Oil Supply Tube342200224Manual Shift
Remove and Install Oil Supply Tubes342200224Power Shift
Remove and Install Shift Valve342200224Power Shift
Remove and Install Transmission Charge Pump342200224Manual Shift
Remove and Install Transmission Charge Pump342200224Power Shift
Remove and Install Transmission copy
Remove and Install Transmission Gearshift Lever
Remove and Install Transmission
Remove, Disassemble, and Assemble Idler Shaft342200224Manual Shift
Remove Drive Shaft342200224Manual Shift
Remove Drive Shaft342200224Power Shift
Remove First Speed, Second Speed, and High Range Forward Clutch Packs342200224Power Shift
Remove Intermediate Shaft with Synchronizer342200224Manual Shift
Remove Low Range Forward, Reverse and Third Speed Clutch Packs342200224Power Shift
Remove MFWD Output Shaft342200224Manual Shift
Remove MFWD Output Shaft342200224Power Shift
Remove Oil Suction Tube342200224Manual Shift
Remove Oil Suction Tube342200224Power Shift
Remove Outer Components to Disassemble Manual Shift Transmission
Remove Outer Components to Disassemble Power Shift Transmission
Remove Rear Output Shaft with Synchronizer342200224Manual Shift
Remove Reverse and Forward Clutch Packs342200224Manual Shift
Remove Shift Lever and Housing
Service Equipment and Tools
Specifications (1)
Specifications (2)
04 - Engine
Essential Tools
POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines
Remove and Install Engine
Specifications
05 - Engine Auxiliary System
Air Intake System Leakage Test
Disassemble and Assemble Speed Control Linkage (S.N. 882700342200224)
Disassemble and Assemble Speed Control Linkage342200224Without Speed Control Knob (S.N. 840038342200224882699)
Disassemble and Assemble Speed Control Linkage342200224With Speed Control Knob (S.N. 342200224872334)
Disassemble and Assemble Speed Control Linkage342200224With Speed Control Knob (S.N. 872335342200224882699)
Other Material
Remove and Install Air Cleaner
Remove and Install Coolant Heater
Remove and Install Fan Belt
Remove and Install Fan
Remove and Install Fuel Tank
Remove and Install Muffler (S.N. 342200224882699)
Remove and Install Muffler (S.N. 882700342200224 )
Remove and Install Radiator (S.N. 342200224882699)
Remove and Install Radiator (S.N. 882700342200224 )
Remove and Install Starting Aid Nozzle
Remove and Install Starting Aid Solenoid (S.N. 342200224882699)
Remove and Install Starting Aid Solenoid (S.N. 882700342200224 )
Service Equipment and Tools
Special or Essential Tools
Specifications (1)
Specifications (2)
06 - Torque Converter
Disassemble and Assemble Torque Converter
Remove and Install Torque Converter
09 - Steering System
Assemble Non-Powered Axle Steering Cylinder
Assemble Steering Valve
Cross Section of Non-Powered Axle Steering Cylinder
Cross Section of Steering Valve
Disassemble Non-Powered Axle Steering Cylinder
Disassemble Steering Valve
Non-Powered Carraro Replacement Axle Steering Cylinder Disassemble and Assemble
Non-Powered Carraro Replacement Axle Steering Cylinder Remove and Install
Remove and Install Non-Powered Axle Steering Cylinder
Remove and Install Priority Valve (S.N. 880054342200224 883904)
Remove and Install Steering Column
Remove and Install Steering Cylinder Bushings
Remove and Install Steering Valve
Steering Cylinder Repair For Front Wheel Drive Axles342200224AS and MS Series
10 - Service Brakes
Adjust Brake Pedals and Equalizing Valves (S.N. 342200224880907)
Bleed Service Brakes (S.N. 342200224880907)
Bleed Service Brakes (S.N. 880908342200224 )
Disassemble and Assemble Brake Valve (S.N. 342200224880907)
Disassemble and Assemble Brake Valve (S.N. 880908342200224 )
Inspect Service Brakes
Remove and Install Brake Disk and Pressure Plate
Remove and Install Brake Valve (S.N. 342200224880907)
Remove and Install Brake Valve (S.N. 880908342200224 )
Remove and Install Service Brake Hoses and Fittings (S.N. 342200224880907)
Remove and Install Service Brake Hoses and Fittings (S.N. 880908342200224 )
11 - Park Brake
Remove and Install Park Brake
15 - Hitch Attachment
Draft Link Mount, Left and Right Side, Shimming (S.N. 342200224880053)
Draft Link, Tilt Cylinder Mount, Shimming (S.N. 342200224880053)
Draft Link, Vertical Link Mount, Shimming (S.N. 342200224880053)
Lift Cylinder Mount, Rod End, Shimming (S.N. 342200224880053)
Pitch Cylinder Mount, Shimming (S.N. 342200224880053)
Remove and Install Counterweights and Drawbar
Remove, Disassemble, Assemble, and Install Three-Point Hitch
Three-Point Hitch Shim Requirements (S.N. 342200224880053)
Upper Lift Arm Mount, Left and Right Side, Shimming (S.N. 342200224880053)
Upper Lift Arm, Tilt Cylinder Mount, Shimming (S.N. 342200224880053)
Upper Lift Arm, Vertical Link Mount, Shimming (S.N. 342200224880053)
17 - Frame, Chassis, and Supporting Structure
Essential Tools
Remove and Install RIVNUT302256 (KREMNUT) Fasteners
Specifications
Welding Repair of Major Structures
18 - Operator's Station
Disassemble and Assemble Seat, Adjuster, and Swivel Pedestal
Disassemble and Assemble Standard Seat, Belt, and Arm Rest
Disassemble and Assemble Swivel Pedestal
FOPS
Other Material
Remove and Install Seat Belts for Suspension Seat
Service Equipment and Tools
Specifications
19 - Sheet Steel and Styling
Disassemble and Assemble Battery Box
Remove and Install Engine Side Shields (S.N. 342200224848458)
Remove and Install Engine Side Shields (S.N. 848459342200224882699)
Remove and Install Fenders
Remove and Install Grille and Cowl (S.N. 342200224882699)
Remove and Install Grille and Cowl (S.N. 882700342200224 )
Remove and Install Hood (S.N. 342200224882699)
Remove and Install Hood (S.N. 882700342200224 )
20 - Safety and Others
Adjust Backup Alarm Volume (S.N. 342200224882699)
Remove and Install Backup Alarm
Remove and Install Horn
21 - Main Hydraulic Systems
Disassemble and Assemble Hydraulic Pump (S.N. 883905342200224 )
Disassemble and Assemble Hydraulic Pump with Priority Valve
Disassemble and Assemble Priority Valve (S.N. 342200224880053)
Disassemble, Inspect, and Assemble Hydraulic Pump (S.N. 342200224880053)
Hydraulic Oil Clean-Up Procedure Using Portable Filter Caddy
Other Material
Remove and Install Hydraulic Filter (S.N 342200224883904)
Remove and Install Hydraulic Filter (S.N 883905342200224 )
Remove and Install Hydraulic Oil Cooler (S.N. 342200224882699)
Remove and Install Hydraulic Oil Cooler (S.N. 882700342200224 )
Remove and Install Hydraulic Pump (S.N. 342200224880053)
Remove and Install Hydraulic Pump (S.N. 883905342200224 )
Remove and Install Hydraulic Pump with Priority Valve (S.N. 880054342200224883904)
Remove and Install Priority Valve (S.N. 342200224880053)
Remove and Install Reservoir (S.N. 342200224883904)
Remove and Install Reservoir (S.N 883905342200224 )
Specifications
31 - Loader
Anti-Cavitation Check Valve342200224Disassemble and Assemble (S.N. 883905342200224 )
Assemble Hitch Lift Cylinder
Auxiliary Section (Loader)342200224Disassemble and Assemble (S.N. 883905342200224 )
Boom and Multi-Purpose Bucket Cylinder Repair342200224120 Series
Boom Lower Anti-Cavitation Valve with Lift Check342200224Disassemble and Assemble (S.N. 342200224883904)
Boom Raise Plug with Load Check342200224Disassemble and Assemble (S.N. 342200224883904)
Boom Section342200224Disassemble and Assemble (S.N. 883905342200224 )
Bucket Curl Circuit Relief Valve with Load Check342200224Disassemble and Assemble (S.N. 342200224883904)
Bucket Dump Circuit Relief Valve with Anti-Cavitation and Load Check342200224Disassemble and Assemble (S.N. 342200224883904)
Bucket Section342200224Disassemble and Assemble (S.N. 883905342200224 )
Control Valve342200224Disassemble and Assemble (S.N 342200224883904)
Control Valve Inlet Section342200224Disassemble and Assemble (S.N. 883905342200224 )
Control Valve Remove and Install
Control Valve342200224Remove and Install
Control Valve342200224Remove and Replace Relief Valves (S.N. 883905342200224 )
Cracked Cutting Edge, Repair
Disassemble and Assemble Flow Control Valve Section (S.N. 342200224883904)
Disassemble and Assemble Hitch Control Valve (S.N. 342200224883904)
Disassemble and Assemble Hitch Pitch Cylinder
Disassemble and Assemble Hitch Tilt Cylinder
Disassemble and Assemble Loader Boom Cylinders342200224120 Series
Disassemble and Assemble Multi-Purpose Bucket Cylinder342200224120 Series
Disassemble and Assemble V10-Hitch Control Valve Lift Section (S.N. 342200224882699)
Disassemble and Assemble V10-Hitch Control Valve Lift Section (S.N. 882700342200224 883904)
Disassemble and Assemble V10-Hitch Control Valve Pitch Section (S.N. 342200224882699)
Disassemble and Assemble V10-Hitch Control Valve Pitch Section (S.N. 882700342200224883904)
Disassemble and Assemble V10-Hitch Control Valve Tilt and Auxiliary Section (S.N. 342200224882699)
Disassemble and Assemble V10-Hitch Control Valve Tilt and Auxiliary Section (S.N. 882700342200224 883904)
Disassemble and Assemble V20-Loader Control Valve Boom Section (S.N. 342200224883904)
Disassemble and Assemble V20-Loader Control Valve Bucket Section (S.N. 342200224883904)
Disassemble Hitch Lift Cylinder
Hitch Lift Section342200224Disassemble and Assemble (S.N. 883905342200224 )
Hitch Tilt & Auxiliary Sections342200224Disassemble and Assemble (S.N. 883905342200224 )
Install Loader
Loader Control Valve342200224Loader Remove and Replace Relief Valves (S.N. 342200224883904)
Other Material
Pitch Section342200224Disassemble and Assemble (S.N. 883905342200224 )
Priority & Flow Control Valve342200224Disassemble and Assemble (S.N. 883905342200224 )
Relief Valve342200224Disassemble and Assemble (S.N. 883905342200224 )
Relief Valve with Anti-Cavitation342200224Disassemble and Assemble (S.N. 883905342200224 )
Remove and Install Bucket Cylinder Linkage
Remove and Install Bucket Cylinder
Remove and Install Control Valve
Remove and Install Cutting Edge
Remove and Install Loader Boom Cylinders
Remove and Install Loader Bucket
Remove Loader
Specifications
System Relief Valve342200224Disassemble and Assemble (S.N. 342200224883904)
Welded Bucket Cutting Edges, Replace
40 - PTO
Assemble Hydrostatic PTO Motor
Assemble Hydrostatic PTO Pump
Disassemble and Assemble Control Valve
Disassemble and Assemble Hydrostatic PTO Gear Case
Disassemble and Assemble Hydrostatic PTO Motor Cooling Bypass Valve
Disassemble Hydrostatic PTO Motor
Disassemble Hydrostatic PTO Pump
Essential Tools
Hydraulic and PTO Oil Clean-Up Procedure Using Portable Filter Caddy
Hydrostatic PTO Motor342200224Exploded View
Hydrostatic PTO Start-Up Procedure342200224If Equipped
Other Material
Remove and Install Hydrostatic Charge Pump
Remove and Install Hydrostatic PTO Filter Manifold
Remove and Install Hydrostatic PTO Gear Case
Remove and Install Hydrostatic PTO Motor Cooling Bypass Valve
Remove and Install Hydrostatic PTO Motor
Remove and Install Hydrostatic PTO Oil Cooler (S.N. 342200224882699)
Remove and Install Hydrostatic PTO Oil Cooler (S.N. 882700342200224 )
Remove and Install Hydrostatic PTO Pump
Remove and Install Hydrostatic PTO Pump Valves
Service Equipment and Tools
Specifications
Specifications (PTO)
99 - Dealer Fabricated Tools
DFT1101 Cab and ROPS Lift Bracket
DFT1143 Transmission Support Bracket
DFT1146 Axle Mounting Bracket
DFT1147 Axle Rolling Torque Bar
DFT1162 Power Shift Clutch Pack Snap Ring Removal and Installation Tool
DFT1163 MFWD Snap Ring Removal and Installation Tool
DFT1176 PTO Pump Servo Piston Snap Ring Removal and Installation Tool
John Deere 210LE Landscape Loader Repair Technical Manual (TM1692)
