John Deere 210LE Landscape Loader Service Manual (Operation & Test TM1691)
Complete technical Diagnostics & Test Manual with electrical wiring diagrams for John Deere 210LE Landscape Loader (SN. before 888003), with all the shop information to maintain, diagnose, and service like professional mechanics.
John Deere 210LE Landscape Loader workshop Diagnosis & Test service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1691 - John Deere 210LE Landscape Loader Operation & Test Technical Manual.pdf
TM1691 - John Deere 210LE Landscape Loader Operation & Test Technical Manual.epub
Total Pages: 784 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
References
Power Train
Theory of Operation
System Diagnostic Information
Adjustments
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Hydrostatic PTO System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Total Pages: 761 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
TABLE OF CONTETNS - Expanded View
9000 - General Information
01 - Safety
Add and Operate Attachments Safely
Avoid Backover Accidents
Avoid High-Pressure Fluids
Avoid Machine Tipover
Avoid Unauthorized Machine Modifications
Avoid Work Site Hazards
Beware of Exhaust Fumes
Dispose of Waste Properly
Drive Metal Pins Safely
Follow Safety Instructions
Handle Chemical Products Safely
Inspect and Maintain ROPS
Inspect Machine
Keep Riders Off Machine
Make Welding Repairs Safely
Operate Only If Qualified
Operating or Traveling On Public Roads
Park and Prepare for Service Safely
Prepare for Emergencies
Prevent Battery Explosions
Prevent Fires
Prevent Unintended Machine Movement
Recognize Safety Information
Remove Paint Before Welding or Heating
Safety Features
Safety Sign
Service Cooling System Safely
Start Only From Operator's Seat
Stay Clear of Moving Parts
Stay Clear of Rotating Drivelines
Use and Maintain Seat Belt
Use Special Care When Operating
Use Steps and Handholds Correctly
Wear Protective Equipment
9005 - Operational Checkout Procedure
10 - Operational Checkout Procedure
General Information
9010 - Engine
05 - Theory of Operation
Engine—Sectional View
General Engine Description
POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines
15 - Diagnostic Information
Diagnose Engine Malfunctions
Make Visual Inspection of Engine and Supporting Systems
POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines
20 - Adjustments
Adjust Engine Speed Control Linkage (S.N. 872335—882699)
Adjust Engine Speed Control Linkage (S.N. 882700— )
Adjust Slow and Fast Idle (S.N. —882699)
JT05801 Clamp-On Electronic Tachometer Installation
POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines
25 - Tests
Air Intake System Leakage Test
Altitude Compensator Boost Pressure Engine Performance Test
Fuel Line Leakage Test
Injection Pump Timing (S.N. —882699)
Injection Pump Timing (S.N. 882700— )
POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines
9015 - Electrical System
05 - System Information
Component Identification Table
Electrical Diagram Information
Fuse (Blade-Type) Color Codes
10 - System Diagrams
12-Volt Power Outlet Harness (W11) Component Location—Optional (S.N. 882700— )
Dash Harness (W8) Component Location (S.N. —880053)
Dash Harness (W8) Component Location (S.N. 880054—882699)
Dash Harness (W8) Component Location (S.N. 882700— )
Dash Harness (W8) Connector, Wire and Pin Location (S.N. —880053)
Dash Harness (W8) Connector, Wire, and Pin Location (S.N. 880054—882699)
Dash Harness (W8) Connector, Wire, and Pin Location (S.N. 882700— )
Differential Lock, Park Brake and MFWD Solenoid Diode Harness (W6) Component Location (S.N. —880053)
Differential Lock, Park Brake and MFWD Solenoid Diode Harness (W6) Component Location (S.N. 880054— )
Engine Harness (W9) Component Location (S.N. 882700— )
Engine Harness (W9) Connector, Wire, and Pin Location (S.N. 882700— )
Fuse Location and Specifications (S.N. —880053)
Fuse Location and Specifications (S.N. 880054—882699)
Fuse Location and Specifications (S.N. 882700— )
Main Harness (W4) Component Location (S.N. —880053)
Main Harness (W4) Component Location (S.N. 880054—882699)
Main Harness (W4) Component Location (S.N. 882700— )
Main Harness (W4) Connectors, Diode, Wire and Pin Location (S.N. 880054—882699)
Main Harness (W4) Connectors, Diode, Wire and Pin Location (S.N. 882700— )
Main Harness (W4) Connectors, Wire and Pin Location (S.N. —880053)
Power Shift Transmission Harness (W10) Component Location
Power Shift Transmission Harness (W10) Connector, Wire, and Pin Location
ROPS Harness (W7) Component Location (S.N. —880053)
ROPS Harness (W7) Component Location (S.N. 880054— )
System Functional Schematic Section Legend (S.N. —880053)
System Functional Schematic Section Legend (S.N. 880054—882699)
System Functional Schematic Section Legend (S.N. 882700— )
System Functional Schematic (S.N. —880053)
System Functional Schematic (S.N. 880054—882699)
System Functional Schematic (S.N. 882700— )
Transmission Diode Harness (W5) Component Location (S.N. —880053)
Transmission Diode Harness (W5) Component Location (S.N. 880054— )
Wiring and Schematic Diagrams Legend (S.N. —880053)
Wiring and Schematic Diagrams Legend (S.N. 880054—882699)
Wiring and Schematic Diagrams Legend (S.N. 882700— )
15 - Sub-System Diagnostics
Charging Circuit Operational Information
Charging Circuit Schematic (S.N. —880053)
Charging Circuit Schematic (S.N. 880054— )
Charging Circuit Sub-System Diagnostics
Charging Circuit Theory of Operation
Display Monitor and Warning Indicator Switches Circuit Operational Information
Display Monitor and Warning Indicator Switches Circuit Schematic (S.N. —880053)
Display Monitor and Warning Indicator Switches Circuit Schematic (S.N. 880054—882699)
Display Monitor and Warning Indicator Switches Circuit Schematic (S.N. 882700— )
Display Monitor and Warning Indicator Switches Circuit Specifications
Display Monitor and Warning Indicator Switches Circuit Sub-System Diagnostics
Display Monitor and Warning Indicator Switches Circuit Theory of Operation (S. N. —880053)
Display Monitor and Warning Indicator Switches Circuit Theory of Operation (S.N. 880054—882699)
Display Monitor and Warning Indicator Switches Circuit Theory of Operation (S. N. 882700— )
Engine Control Unit Circuit Theory of Operation and Circuit Schematic (S.N. 882700— )
Park Brake_FNR_Range Shift Circuit Schematic—Power Shift
Park Brake_FNR_Range Shift Circuit Sub-System Diagnostics—Power Shift
Park Brake_FNR_Range Shift Circuit Theory Of Operation—Power Shift
Park Brake_Neutral Disconnect Circuit Operational Information—Manual Shift
Park Brake_Neutral Disconnect Circuit Schematic—Manual Shift (S.N. —880053)
Park Brake_Neutral Disconnect Circuit Schematic—Manual Shift (S.N. 880054— )
Park Brake_Neutral Disconnect Circuit Specifications—Manual Shift
Park Brake_Neutral Disconnect Circuit Sub-System Diagnostics—Manual Shift
Park Brake_Neutral Disconnect Circuit Theory of Operation—Manual Shift
Power Circuit Operational Information (S.N. —880053)
Power Circuit Operational Information (S.N. 880054— )
Power Circuit Schematic (S.N. —880053)
Power Circuit Schematic (S.N. 880054— )
Power Circuit Sub-System Diagnostics
Power Circuit Theory of Operation (S.N. —880053)
Power Circuit Theory of Operation (S.N. 880054— )
PTO Circuit Operational Information—If Equipped
PTO Circuit Schematic—If Equipped
PTO Circuit Sub-System Diagnostics—If Equipped
PTO Circuit Theory of Operation—If Equipped
Start Circuit Operational Information
Start Circuit Schematic (S.N. —880053)
Start Circuit Schematic (S.N. 880054— )
Start Circuit Sub-System Diagnostics
Start Circuit Theory of Operation (S.N. —880053)
Start Circuit Theory of Operation (S.N. 880054— )
20 - References
Access Engine Diagnostic Trouble Codes Using Blink Method (S.N. 882700— )
Alternator Operation—65 Amp Bosch
Alternators and Starting Motors
Battery Operation
Battery Specifications
Check Battery Electrolyte Level And Terminals
Diagnose Battery Malfunctions
Engine Coolant Temperature Sensor Test
Engine Diagnostic Trouble Codes (S.N. 882700— )
Throttle Position Sensor Test (S.N. 882700— )
Using Booster Batteries—12 Volt System
9020 - Power Train
05 - Theory of Operation
Brake Valve Operation—Both Pedals Applied, Engine Operating (S.N. 880908— )
Brake Valve Operation—Both Pedals Applied, Engine Stopped (S.N. 880908— )
Brake Valve Operation—General Information (S.N. 880908— )
Brake Valve Operation—Neutral, Engine Operating (S.N. 880908— )
Brake Valve Operation—One Pedal Applied, Engine Operating (S.N. 880908— )
Brake Valve Operation (S.N. —880907)
Differential Lock Operation
Differential Operation
Forward, Reverse, Low Range Forward and Third Speed Clutch Pack Operation
Manual Shift Modulation Valve Operation
Manual Shift Power Train Overview
Manual Shift Synchronizer Operation
Manual Shift Transmission Control Circuit—Forward
Manual Shift Transmission Control Circuit—Neutral with Park Brake Off
Manual Shift Transmission Control Circuit—Reverse
Manual Shift Transmission Control Valve Operation
Manual Shift Transmission Operation—First Gear Forward
Manual Shift Transmission Operation—Third Gear Reverse
Mechanical Front Wheel Drive (MFWD) Operation
MFWD Differential Operation—Equal Traction (If Equipped)
MFWD Differential Operation—Unequal Traction (If Equipped)
Park Brake Operation
Power Shift High Range Forward, First Speed and Second Speed Clutch Packs
Power Shift Modulation Valve Operation
Power Shift Power Train Overview
Power Shift Transmission Clutch Engagement And Solenoids Activated
Power Shift Transmission Control Circuit—First Forward
Power Shift Transmission Control Circuit—First Reverse
Power Shift Transmission Control Circuit—High Range (Fourth) Forward
Power Shift Transmission Control Circuit—Neutral With Park Brake Off
Power Shift Transmission Control Valve and Shift Valve—First Forward
Power Shift Transmission Control Valve and Shift Valve—First Reverse
Power Shift Transmission Control Valve and Shift Valve—High Range (Fourth) Forward
Power Shift Transmission Control Valve and Shift Valve Operation—Neutral
Power Shift Transmission Gear Flow
Service Brake Operation
Torque Converter Operation
Transmission Filter Operation
Transmission Pump Operation
15 - Diagnostic Information
Diagnose MFWD Malfunction—If Equipped
Diagnose Power Train Malfunction
Diagnose Rear Axle Malfunction
Hydraulic Circuit Symbols
20 - Adjustments
Adjust Brake Pedals and Equalizing Valves (S.N. —880907)
Adjust Brake Pedals (S.N. 880908— )
Bleed Service Brakes (S.N. —880907)
Bleed Service Brakes (S.N. 880908— )
Steering Angle Check and Adjust—MFWD Axle
Toe-In Check and Adjust
Tracking Angle Check and Adjust—MFWD Axle
25 - Tests
Brake Valve Leakage Test
Converter-In Relief Valve Test
Differential Lock Pressure Test
Manual Shift Forward and Reverse Clutch Pressure Test
Manual Shift Transmission Overall Test Connections, Ports, and Locations
MFWD Pressure Test—If Equipped
Modulation Valve Pressure Test
Park Brake Release Pressure Test
Power Shift Low Range Forward, High Range Forward, Reverse and Speed Clutch Pressure Test
Power Shift Transmission Overall Test Connections, Ports, and Locations
Reducing Valve Pressure Test
Solenoid Circuit Leakage Test
Torque Converter Stall Speed Test
Transmission Cooler In and Cooler Out Pressure Test
Transmission Oil Warm-Up Procedure
Transmission Pump Flow Test
Transmission System Pressure Test
9025 - Hydraulic System
05 - Theory of Operation
Control Valve—Boom Section—Float (S.N. —883904)
Control Valve—Boom Section—Float (S.N. 883905— )
Control Valve—Boom Section—Lower (S.N. —883904)
Control Valve—Boom Section—Raise (S.N. —883904)
Control Valve—Boom Section—Raise (S.N. 883905— )
Control Valve—Bucket Section—Dump (S.N. 883905— )
Control Valve—Bucket Section (S.N. —883904)
Control Valve—Flow Control Section (S.N. —883904)
Control Valve—Flow Control Section (S.N. 883905— )
Control Valve—Hitch Lift Section—Raise (S.N. 883905— )
Control Valve—Hitch Lift Section (S.N. —883904)
Control Valve—Hitch Pitch Section (S.N. —883904)
Control Valve—Hitch Pitch Section (S.N. 883905— )
Control Valve—Hitch Tilt and Auxiliary Sections (S.N. —883904)
Control Valve—Hitch Tilt and Auxiliary Sections (S.N. 883905— )
Control Valve—Inlet Section with System Relief Valve (S.N. 883905— )
Control Valve—System Relief and Inlet_Outlet Plate (S.N. —883904)
Hydraulic Control Valve Component Locations (S.N.883905— )
Hydraulic Filter Operation
Hydraulic Pump Operation
Hydraulic System Component Location (S.N. —872334)
Hydraulic System Component Location (S.N. 872335—880907)
Hydraulic System Component Location (S.N. 880908–882034)
Hydraulic System Component Location (S.N. 882035—882699)
Hydraulic System Component Location (S.N. 882700—883904)
Hydraulic System Component Location (S.N. 883905— )
Hydraulic System Schematic (S.N. —883904)
Hydraulic System Schematic (S.N. 883905— )
Open-Center Hydraulic System
Priority Valve Operation (S.N. —883904)
Priority Valve Section Operation —Steering Actuated (S.N. 883905— )
Relief Valve Operation With Anticavitation (S.N. 883905— )
Relief Valve Without Anticavitation (S.N. 883905— )
Steering Valve Operation
15 - Diagnostic Information
Diagnose Hydraulic System Problems
Hydraulic System Pretest
Make a Pretest Inspection and an Operation Check of the Machine
Use These Seven Basic Steps to Diagnose and Test the Hydraulic System
20 - Adjustments
Loader Bucket Self-Leveling Linkage Indicator Adjustment (S.N. —870948)
Loader Bucket Self-Leveling Linkage Indicator Adjustment (S.N. 870949— )
Return-to-Dig Switch Adjustment
25 - Tests
Circuit Relief Valve Test—With Remote Pump (S.N. —883904)
Circuit Relief Valve Test—With Remote Pump (S.N. 883905— )
Cycle Time Specifications (S.N. —883904)
Cycle Time Specifications (S.N. 883905— )
Cylinder Leakage Test
Function Drift Test
Hydraulic Cylinder Drift Test Procedure
Hydraulic Oil Cooler Restriction Test (S.N. —883904)
Hydraulic Oil Cooler Restriction Test (S.N. 883905— )
Hydraulic Oil Warm-Up Procedure
Hydraulic Pump Flow Test (S.N. —880053)
Hydraulic Pump Flow Test (S.N. 880054—883904)
Hydraulic Pump Flow Test (S.N. 883905— )
JT05800 Digital Thermometer Installation
Priority Relief Valve Pressure Test (S.N. 880054—883904 )
Priority Relief Valve Pressure Test (S.N. 883905— )
Priority Relief Valve Pressure Test (S.N. —888053)
Steering Cylinder Leakage Test
Steering System Leakage Test
System Relief Valve Pressure Test (S.N. —883904)
System Relief Valve Pressure Test (S.N. 883905— )
9026 - Hydrostatic System
05 - Theory of Operation
Hydrostatic PTO High Pressure Relief Valve Operation
Hydrostatic PTO Motor Operation—If Equipped
Hydrostatic PTO Pump Control Circuit Operation—Actuated
Hydrostatic PTO Pump Operation—If Equipped
Hydrostatic PTO System Component Location (S.N. —882699)
Hydrostatic PTO System Component Location (S.N. 882700—)
Hydrostatic PTO System Schematic—If Equipped
15 - Diagnostic Information
Diagnose Hydrostatic PTO System Problems
20 - Adjustments
Before Performing Hydrostatic PTO Tests and Adjustments
Hydrostatic PTO Pump Servo Piston Neutral Adjustment—If Equipped
25 - Tests
Before Performing Hydrostatic PTO Tests and Adjustments
Hydrostatic PTO Pump High Pressure Relief Valve and Pressure Override Valve Tests and Adjustments—If Equipped
Hydrostatic PTO Pump Neutral Charge Relief Valve Pressure Test and Adjustment—If Equipped
PTO Oil Cooler Restriction Test (S.N. —882699)
PTO Oil Cooler Restriction Test (S.N. 882700—)
John Deere 210LE Landscape Loader Service Manual (Operation & Test TM1691)
