John Deere 210LE Landscape Loader Service Manual (Operation & Test TM1691)

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Price: US$ 55.00

John Deere 210LE Landscape Loader Service Manual (Operation & Test TM1691)

TM1691 - John Deere 210LE Landscape Loader Operation & Test Technical Manual.pdf

Complete technical Diagnostics & Test Manual with electrical wiring diagrams for John Deere 210LE Landscape Loader (SN. before 888003), with all the shop information to maintain, diagnostic, repair, service like professional mechanics.

John Deere 210LE Landscape Loader workshop Diagnosis & Test service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
References
Power Train
Theory of Operation
System Diagnostic Information
Adjustments
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Hydrostatic PTO System
Theory of Operation
Diagnostic Information
Adjustments
Tests

Total Pages: 761 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English

TABLE OF CONTETNS - Expanded View
9000 - General Information
   01 - Safety
   Add and Operate Attachments Safely
   Avoid Backover Accidents
   Avoid High-Pressure Fluids
   Avoid Machine Tipover
   Avoid Unauthorized Machine Modifications
   Avoid Work Site Hazards
   Beware of Exhaust Fumes
   Dispose of Waste Properly
   Drive Metal Pins Safely
   Follow Safety Instructions
   Handle Chemical Products Safely
   Inspect and Maintain ROPS
   Inspect Machine
   Keep Riders Off Machine
   Make Welding Repairs Safely
   Operate Only If Qualified
   Operating or Traveling On Public Roads
   Park and Prepare for Service Safely
   Prepare for Emergencies
   Prevent Battery Explosions
   Prevent Fires
   Prevent Unintended Machine Movement
   Recognize Safety Information
   Remove Paint Before Welding or Heating
   Safety Features
   Safety Sign
   Service Cooling System Safely
   Start Only From Operator's Seat
   Stay Clear of Moving Parts
   Stay Clear of Rotating Drivelines
   Use and Maintain Seat Belt
   Use Special Care When Operating
   Use Steps and Handholds Correctly
   Wear Protective Equipment
9005 - Operational Checkout Procedure
   10 - Operational Checkout Procedure
   General Information
9010 - Engine
   05 - Theory of Operation
      Engine—Sectional View
      General Engine Description
      POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines
   15 - Diagnostic Information
      Diagnose Engine Malfunctions
      Make Visual Inspection of Engine and Supporting Systems
      POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines
   20 - Adjustments
      Adjust Engine Speed Control Linkage (S.N. 872335—882699)
      Adjust Engine Speed Control Linkage (S.N. 882700— )
      Adjust Slow and Fast Idle (S.N. —882699)
      JT05801 Clamp-On Electronic Tachometer Installation
      POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines
   25 - Tests
   Air Intake System Leakage Test
   Altitude Compensator Boost Pressure Engine Performance Test
   Fuel Line Leakage Test
   Injection Pump Timing (S.N. —882699)
   Injection Pump Timing (S.N. 882700— )
   POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines
9015 - Electrical System
   05 - System Information
      Component Identification Table
      Electrical Diagram Information
      Fuse (Blade-Type) Color Codes
   10 - System Diagrams
      12-Volt Power Outlet Harness (W11) Component Location—Optional (S.N. 882700— )
      Dash Harness (W8) Component Location (S.N. —880053)
      Dash Harness (W8) Component Location (S.N. 880054—882699)
      Dash Harness (W8) Component Location (S.N. 882700— )
      Dash Harness (W8) Connector, Wire and Pin Location (S.N. —880053)
      Dash Harness (W8) Connector, Wire, and Pin Location (S.N. 880054—882699)
      Dash Harness (W8) Connector, Wire, and Pin Location (S.N. 882700— )
      Differential Lock, Park Brake and MFWD Solenoid Diode Harness (W6) Component Location (S.N. —880053)
      Differential Lock, Park Brake and MFWD Solenoid Diode Harness (W6) Component Location (S.N. 880054— )
      Engine Harness (W9) Component Location (S.N. 882700— )
      Engine Harness (W9) Connector, Wire, and Pin Location (S.N. 882700— )
      Fuse Location and Specifications (S.N. —880053)
      Fuse Location and Specifications (S.N. 880054—882699)
      Fuse Location and Specifications (S.N. 882700— )
      Main Harness (W4) Component Location (S.N. —880053)
      Main Harness (W4) Component Location (S.N. 880054—882699)
      Main Harness (W4) Component Location (S.N. 882700— )
      Main Harness (W4) Connectors, Diode, Wire and Pin Location (S.N. 880054—882699)
      Main Harness (W4) Connectors, Diode, Wire and Pin Location (S.N. 882700— )
      Main Harness (W4) Connectors, Wire and Pin Location (S.N. —880053)
      Power Shift Transmission Harness (W10) Component Location
      Power Shift Transmission Harness (W10) Connector, Wire, and Pin Location
      ROPS Harness (W7) Component Location (S.N. —880053)
      ROPS Harness (W7) Component Location (S.N. 880054— )
      System Functional Schematic Section Legend (S.N. —880053)
      System Functional Schematic Section Legend (S.N. 880054—882699)
      System Functional Schematic Section Legend (S.N. 882700— )
      System Functional Schematic (S.N. —880053)
      System Functional Schematic (S.N. 880054—882699)
      System Functional Schematic (S.N. 882700— )
      Transmission Diode Harness (W5) Component Location (S.N. —880053)
      Transmission Diode Harness (W5) Component Location (S.N. 880054— )
      Wiring and Schematic Diagrams Legend (S.N. —880053)
      Wiring and Schematic Diagrams Legend (S.N. 880054—882699)
      Wiring and Schematic Diagrams Legend (S.N. 882700— )
   15 - Sub-System Diagnostics
      Charging Circuit Operational Information
      Charging Circuit Schematic (S.N. —880053)
      Charging Circuit Schematic (S.N. 880054— )
      Charging Circuit Sub-System Diagnostics
      Charging Circuit Theory of Operation
      Display Monitor and Warning Indicator Switches Circuit Operational Information
      Display Monitor and Warning Indicator Switches Circuit Schematic (S.N. —880053)
      Display Monitor and Warning Indicator Switches Circuit Schematic (S.N. 880054—882699)
      Display Monitor and Warning Indicator Switches Circuit Schematic (S.N. 882700— )
      Display Monitor and Warning Indicator Switches Circuit Specifications
      Display Monitor and Warning Indicator Switches Circuit Sub-System Diagnostics
      Display Monitor and Warning Indicator Switches Circuit Theory of Operation (S. N. —880053)
      Display Monitor and Warning Indicator Switches Circuit Theory of Operation (S.N. 880054—882699)
      Display Monitor and Warning Indicator Switches Circuit Theory of Operation (S. N. 882700— )
      Engine Control Unit Circuit Theory of Operation and Circuit Schematic (S.N. 882700— )
      Park Brake_FNR_Range Shift Circuit Schematic—Power Shift
      Park Brake_FNR_Range Shift Circuit Sub-System Diagnostics—Power Shift
      Park Brake_FNR_Range Shift Circuit Theory Of Operation—Power Shift
      Park Brake_Neutral Disconnect Circuit Operational Information—Manual Shift
      Park Brake_Neutral Disconnect Circuit Schematic—Manual Shift (S.N. —880053)
      Park Brake_Neutral Disconnect Circuit Schematic—Manual Shift (S.N. 880054— )
      Park Brake_Neutral Disconnect Circuit Specifications—Manual Shift
      Park Brake_Neutral Disconnect Circuit Sub-System Diagnostics—Manual Shift
      Park Brake_Neutral Disconnect Circuit Theory of Operation—Manual Shift
      Power Circuit Operational Information (S.N. —880053)
      Power Circuit Operational Information (S.N. 880054— )
      Power Circuit Schematic (S.N. —880053)
      Power Circuit Schematic (S.N. 880054— )
      Power Circuit Sub-System Diagnostics
      Power Circuit Theory of Operation (S.N. —880053)
      Power Circuit Theory of Operation (S.N. 880054— )
      PTO Circuit Operational Information—If Equipped
      PTO Circuit Schematic—If Equipped
      PTO Circuit Sub-System Diagnostics—If Equipped
      PTO Circuit Theory of Operation—If Equipped
      Start Circuit Operational Information
      Start Circuit Schematic (S.N. —880053)
      Start Circuit Schematic (S.N. 880054— )
      Start Circuit Sub-System Diagnostics
      Start Circuit Theory of Operation (S.N. —880053)
      Start Circuit Theory of Operation (S.N. 880054— )
   20 - References
   Access Engine Diagnostic Trouble Codes Using Blink Method (S.N. 882700— )
   Alternator Operation—65 Amp Bosch
   Alternators and Starting Motors
   Battery Operation
   Battery Specifications
   Check Battery Electrolyte Level And Terminals
   Diagnose Battery Malfunctions
   Engine Coolant Temperature Sensor Test
   Engine Diagnostic Trouble Codes (S.N. 882700— )
   Throttle Position Sensor Test (S.N. 882700— )
   Using Booster Batteries—12 Volt System
9020 - Power Train
   05 - Theory of Operation
      Brake Valve Operation—Both Pedals Applied, Engine Operating (S.N. 880908— )
      Brake Valve Operation—Both Pedals Applied, Engine Stopped (S.N. 880908— )
      Brake Valve Operation—General Information (S.N. 880908— )
      Brake Valve Operation—Neutral, Engine Operating (S.N. 880908— )
      Brake Valve Operation—One Pedal Applied, Engine Operating (S.N. 880908— )
      Brake Valve Operation (S.N. —880907)
      Differential Lock Operation
      Differential Operation
      Forward, Reverse, Low Range Forward and Third Speed Clutch Pack Operation
      Manual Shift Modulation Valve Operation
      Manual Shift Power Train Overview
      Manual Shift Synchronizer Operation
      Manual Shift Transmission Control Circuit—Forward
      Manual Shift Transmission Control Circuit—Neutral with Park Brake Off
      Manual Shift Transmission Control Circuit—Reverse
      Manual Shift Transmission Control Valve Operation
      Manual Shift Transmission Operation—First Gear Forward
      Manual Shift Transmission Operation—Third Gear Reverse
      Mechanical Front Wheel Drive (MFWD) Operation
      MFWD Differential Operation—Equal Traction (If Equipped)
      MFWD Differential Operation—Unequal Traction (If Equipped)
      Park Brake Operation
      Power Shift High Range Forward, First Speed and Second Speed Clutch Packs
      Power Shift Modulation Valve Operation
      Power Shift Power Train Overview
      Power Shift Transmission Clutch Engagement And Solenoids Activated
      Power Shift Transmission Control Circuit—First Forward
      Power Shift Transmission Control Circuit—First Reverse
      Power Shift Transmission Control Circuit—High Range (Fourth) Forward
      Power Shift Transmission Control Circuit—Neutral With Park Brake Off
      Power Shift Transmission Control Valve and Shift Valve—First Forward
      Power Shift Transmission Control Valve and Shift Valve—First Reverse
      Power Shift Transmission Control Valve and Shift Valve—High Range (Fourth) Forward
      Power Shift Transmission Control Valve and Shift Valve Operation—Neutral
      Power Shift Transmission Gear Flow
      Service Brake Operation
      Torque Converter Operation
      Transmission Filter Operation
      Transmission Pump Operation
   15 - Diagnostic Information
      Diagnose MFWD Malfunction—If Equipped
      Diagnose Power Train Malfunction
      Diagnose Rear Axle Malfunction
      Hydraulic Circuit Symbols
   20 - Adjustments
      Adjust Brake Pedals and Equalizing Valves (S.N. —880907)
      Adjust Brake Pedals (S.N. 880908— )
      Bleed Service Brakes (S.N. —880907)
      Bleed Service Brakes (S.N. 880908— )
      Steering Angle Check and Adjust—MFWD Axle
      Toe-In Check and Adjust
      Tracking Angle Check and Adjust—MFWD Axle
   25 - Tests
   Brake Valve Leakage Test
   Converter-In Relief Valve Test
   Differential Lock Pressure Test
   Manual Shift Forward and Reverse Clutch Pressure Test
   Manual Shift Transmission Overall Test Connections, Ports, and Locations
   MFWD Pressure Test—If Equipped
   Modulation Valve Pressure Test
   Park Brake Release Pressure Test
   Power Shift Low Range Forward, High Range Forward, Reverse and Speed Clutch Pressure Test
   Power Shift Transmission Overall Test Connections, Ports, and Locations
   Reducing Valve Pressure Test
   Solenoid Circuit Leakage Test
   Torque Converter Stall Speed Test
   Transmission Cooler In and Cooler Out Pressure Test
   Transmission Oil Warm-Up Procedure
   Transmission Pump Flow Test
   Transmission System Pressure Test
9025 - Hydraulic System
   05 - Theory of Operation
      Control Valve—Boom Section—Float (S.N. —883904)
      Control Valve—Boom Section—Float (S.N. 883905— )
      Control Valve—Boom Section—Lower (S.N. —883904)
      Control Valve—Boom Section—Raise (S.N. —883904)
      Control Valve—Boom Section—Raise (S.N. 883905— )
      Control Valve—Bucket Section—Dump (S.N. 883905— )
      Control Valve—Bucket Section (S.N. —883904)
      Control Valve—Flow Control Section (S.N. —883904)
      Control Valve—Flow Control Section (S.N. 883905— )
      Control Valve—Hitch Lift Section—Raise (S.N. 883905— )
      Control Valve—Hitch Lift Section (S.N. —883904)
      Control Valve—Hitch Pitch Section (S.N. —883904)
      Control Valve—Hitch Pitch Section (S.N. 883905— )
      Control Valve—Hitch Tilt and Auxiliary Sections (S.N. —883904)
      Control Valve—Hitch Tilt and Auxiliary Sections (S.N. 883905— )
      Control Valve—Inlet Section with System Relief Valve (S.N. 883905— )
      Control Valve—System Relief and Inlet_Outlet Plate (S.N. —883904)
      Hydraulic Control Valve Component Locations (S.N.883905— )
      Hydraulic Filter Operation
      Hydraulic Pump Operation
      Hydraulic System Component Location (S.N. —872334)
      Hydraulic System Component Location (S.N. 872335—880907)
      Hydraulic System Component Location (S.N. 880908–882034)
      Hydraulic System Component Location (S.N. 882035—882699)
      Hydraulic System Component Location (S.N. 882700—883904)
      Hydraulic System Component Location (S.N. 883905— )
      Hydraulic System Schematic (S.N. —883904)
      Hydraulic System Schematic (S.N. 883905— )
      Open-Center Hydraulic System
      Priority Valve Operation (S.N. —883904)
      Priority Valve Section Operation —Steering Actuated (S.N. 883905— )
      Relief Valve Operation With Anticavitation (S.N. 883905— )
      Relief Valve Without Anticavitation (S.N. 883905— )
      Steering Valve Operation
   15 - Diagnostic Information
      Diagnose Hydraulic System Problems
      Hydraulic System Pretest
      Make a Pretest Inspection and an Operation Check of the Machine
      Use These Seven Basic Steps to Diagnose and Test the Hydraulic System
   20 - Adjustments
      Loader Bucket Self-Leveling Linkage Indicator Adjustment (S.N. —870948)
      Loader Bucket Self-Leveling Linkage Indicator Adjustment (S.N. 870949— )
      Return-to-Dig Switch Adjustment
   25 - Tests
   Circuit Relief Valve Test—With Remote Pump (S.N. —883904)
   Circuit Relief Valve Test—With Remote Pump (S.N. 883905— )
   Cycle Time Specifications (S.N. —883904)
   Cycle Time Specifications (S.N. 883905— )
   Cylinder Leakage Test
   Function Drift Test
   Hydraulic Cylinder Drift Test Procedure
   Hydraulic Oil Cooler Restriction Test (S.N. —883904)
   Hydraulic Oil Cooler Restriction Test (S.N. 883905— )
   Hydraulic Oil Warm-Up Procedure
   Hydraulic Pump Flow Test (S.N. —880053)
   Hydraulic Pump Flow Test (S.N. 880054—883904)
   Hydraulic Pump Flow Test (S.N. 883905— )
   JT05800 Digital Thermometer Installation
   Priority Relief Valve Pressure Test (S.N. 880054—883904 )
   Priority Relief Valve Pressure Test (S.N. 883905— )
   Priority Relief Valve Pressure Test (S.N. —888053)
   Steering Cylinder Leakage Test
   Steering System Leakage Test
   System Relief Valve Pressure Test (S.N. —883904)
   System Relief Valve Pressure Test (S.N. 883905— )
9026 - Hydrostatic System
   05 - Theory of Operation
      Hydrostatic PTO High Pressure Relief Valve Operation
      Hydrostatic PTO Motor Operation—If Equipped
      Hydrostatic PTO Pump Control Circuit Operation—Actuated
      Hydrostatic PTO Pump Operation—If Equipped
      Hydrostatic PTO System Component Location (S.N. —882699)
      Hydrostatic PTO System Component Location (S.N. 882700—)
      Hydrostatic PTO System Schematic—If Equipped
   15 - Diagnostic Information
      Diagnose Hydrostatic PTO System Problems
   20 - Adjustments
      Before Performing Hydrostatic PTO Tests and Adjustments
      Hydrostatic PTO Pump Servo Piston Neutral Adjustment—If Equipped
   25 - Tests
   Before Performing Hydrostatic PTO Tests and Adjustments
   Hydrostatic PTO Pump High Pressure Relief Valve and Pressure Override Valve Tests and Adjustments—If Equipped
   Hydrostatic PTO Pump Neutral Charge Relief Valve Pressure Test and Adjustment—If Equipped
   PTO Oil Cooler Restriction Test (S.N. —882699)
   PTO Oil Cooler Restriction Test (S.N. 882700—)

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