Complete Repair service manual for John Deere 17D Excavator, with all the shop information to maintain, repair, and rebuild like professional mechanics.

John Deere 17D Excavator workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

John Deere 17D Excavator Technical Repair Manual (TM10259).pdf
John Deere 17D Excavator Technical Repair Manual (TM10259).epub

Total Pages: 616 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

tm10259 - 17D Excavator

Table of Contents

Foreword

Technical Information Feedback Form

Section 000: General Information

Group 01: Safety

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Operator's Station Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Oils

Avoid High-Pressure Fluids

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Use Special Care When Lifting Objects

Add and Operate Attachments Safely

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Group 0003: Torque Values

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Check Oil Lines and Fittings

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations for Flared Connections—Straight or Tapered Threads

Service Recommendations For Inch Series Four Bolt Flange Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Section 01: Tracks

Group 0130: Track System

Track Roller Remove and Install

Track Roller Oil Leakage Test

Track Roller Disassemble and Assemble

Inspect Metal Face Seals

Measure Rubber Track Lugs

Rubber Track Remove and Install

Steel Track Components Inspection

Track Slide (Steel Track) Remove and Install

Measure Track Slide Wear (Steel Track)

Track Shoe Remove and Install

Steel Track Remove and Install

Sprocket Remove and Install

Front Idler Remove and Install

Front Idler Oil Leakage Test

Front Idler Disassemble and Assemble

Measure Front Idler Wear

Track Adjuster and Recoil Spring Remove and Install

Track Adjuster and Recoil Spring Disassemble and Assemble

Track Adjuster Cylinder Disassemble and Assemble

Section 02: Axles and Suspension Systems (Travel)

Group 0250: Axle Shaft, Bearings, and Reduction Gears

Travel Gear Case Remove and Install

Travel Gear Case Disassemble

Travel Gear Case Assemble

Group 0260: Hydraulic System

Travel Motor and Brake Disassemble and Assemble

Travel Motor Start-Up Procedure

Rotary Manifold Remove and Install

Rotary Manifold Disassemble and Assemble

Section 04: Engine

Group 0400: Removal and Installation

Air Cleaner Assembly Remove and Install

Engine Remove and Install

Exhaust Manifold Remove and Install

Muffler Remove and Install

Thermostat Remove and Install

Water Pump Remove and Install

Fuel Injection Pump Remove and Install

Fuel Injection Pump Timing Procedure for New, Rebuilt, or Recalibrated Pumps

Fuel Injection Nozzles Remove and Install

Fuel Injection Nozzles Clean and Inspect

Rocker Arm Cover/Intake Manifold Remove and Install

Rocker Arm Assembly Remove and Install

Rocker Arm Shaft Assembly Inspect

Cylinder Head Remove and Install

Cylinder Head Flatness Check

Piston-to-Cylinder Head Clearance Check

Preliminary Cylinder Head and Valve Check

Cylinder Head and Valves Disassemble and Assemble

Valve Seat Grinding

Valves Clean, Inspect, and Measure

Valve Lapping

Valve Recession Measurement

Valve Guides Replace

Valve Spring Inspect

Piston and Connecting Rod Remove and Install

Connecting Rod Side Play Check

Connecting Rod Bearing Clearance Check

Crankshaft Connecting Rod Journals Check

Preliminary Piston and Rod Checks

Piston and Connecting Rod Disassemble and Assemble

Pistons Clean, Inspect, and Measure

Piston Ring Groove Wear and End Gap Check

Piston Pins and Bushings Check and Measure

Piston Rings Install

Connecting Rod Bearings Measure

Cylinder Block Clean and Inspect

Camshaft Follower Bores in Cylinder Block Check

Camshaft Bushing and Bores in Cylinder Block Check

Cylinder Bore Inspect and Measure

Cylinder Bore Deglazing

Rebore Cylinders

Check Engine Rotation for Excessive Tightness

Crankshaft and Main Bearing Failure Analysis

Crankshaft Front Oil Seal Replace

Crankshaft End Play Check

Flywheel Remove and Install

Crankshaft Rear Oil Seal Replace

Oil Pan, Crankcase Extension, and Strainer Remove and Install

Flywheel Housing Remove and Install

Crankshaft and Main Bearings Remove and Install

Crankshaft and Main Bearings Inspect and Measure

Crankshaft Main Bearings Clearance Check

Timing Gear Cover Remove and Install

Timing Gear Housing Remove and Install

Camshaft End Play Check

Timing Gear Backlash Check

Camshaft Remove and Install

Camshaft Inspect

Camshaft Followers Check

Idler Gear Remove, Inspect, and Install

Oil Pump Remove and Install

Oil Pump Disassemble, Inspect, and Assemble

Oil Pressure Regulating Valve Remove and Install

Section 05: Engine Auxiliary Systems

Group 0510: Cooling System

Radiator Remove and Install

Group 0560: External Fuel Supply Systems

Fuel Tank Remove and Install

Bleed Fuel System

Section 17: Frame or Supporting Structure

Group 1740: Frame Installation

Welding on Machine

Welding Repair of Major Structure

Group 1749: Chassis Weights

Counterweight Remove and Install

Section 18: Operators Station

Group 1800: Removal and Installation

Canopy Remove and Install

Platform Remove and Install

Group 1821: Seat and Seat Belt

Seat Remove and Install

Seat Base Support Remove and Install

Seat Belt Remove and Install

Section 32: Bulldozers (Blade)

Group 3201: Blades

Blade Remove and Install

Blade Disassemble and Assemble

Group 3260: Hydraulic System

Blade Cylinder Remove and Install

Blade Pilot Controller Remove and Install

Blade Pilot Controller Disassemble and Assemble

Section 33: Excavator

Group 3302: Buckets

Tooth Shank Remove and Install

Bucket Pin-Up Data

Group 3340: Frames

Bucket Link Remove and Install

Arm Remove and Install

Boom Remove and Install

Boom Swing Remove and Install

Inspect Arm, Boom, Bucket, and Boom Swing Pins and Bushings

Bushing and Seal Remove and Install

Group 3360: Hydraulic System

Hydraulic Pump Remove and Install

Hydraulic Pump Disassemble

Hydraulic Pump Assemble

Hydraulic Pump Start-Up Procedure

Dampener Drive (Flex Coupling) Remove and Install

Solenoid Valve Manifold Remove and Install

Solenoid Valve Manifold Disassemble and Assemble

Pilot Controller Remove and Install

Pilot Controller Disassemble and Assemble

Travel Pilot Controller Remove and Install

Travel Pilot Controller Disassemble and Assemble

Boom Swing or Auxiliary Pilot Controller Remove and Install

Boom Swing or Auxiliary Pilot Controller Disassemble and Assemble

Control Valve Remove and Install

Control Valve Disassemble and Assemble

Pilot Controller Pattern Conversion Valve Remove and Install

Pilot Controller Pattern Conversion Valve Disassemble and Assemble

Hydraulic Oil Tank Remove and Install

Hydraulic Oil Cooler Remove and Install

Boom Cylinder Remove and Install

Arm Cylinder Remove and Install

Bucket Cylinder Remove and Install

Boom Swing Cylinder Remove and Install

Side Frame Extend/Retract Cylinder Remove and Install

Boom Cylinder Disassemble and Assemble

Arm Cylinder Disassemble and Assemble

Bucket Cylinder Disassemble and Assemble

Blade and Boom Swing Cylinder Disassemble and Assemble

Side Frame Extend/Retract Cylinder Disassemble and Assemble

Hydraulic Cylinder Bleed Procedure

Section 43: Swing or Pivoting System

Group 4350: Mechanical Drive Elements

Swing Gear Case Remove and Install

Swing Gear Case Disassemble and Assemble

Upperstructure Remove and Install

Swing Bearing Remove and Install

Group 4360: Hydraulic System

Swing Motor and Park Brake Remove and Install

Swing Motor and Park Brake Disassemble and Assemble

Swing Motor Start-Up Procedure

Section 99: Dealer Fabricated Tools

Group 9900: Dealer Fabricated Tools

ST4920 Track Recoil Spring Disassembly and Assembly Tool

DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool

John Deere 17D Excavator Repair & Service Manual - TM10259