Complete service repair manual for John Deere Backhoe Loader 710D, with all the shop information to maintain, repair, and service like professional mechanics.

John Deere Backhoe Loader 710D workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM1538 - John Deere Backhoe Loader 710D Technical Manual - (Repair).PDF

Total Pages: 1,464 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
Foreword
   HELP!! HELP!! HELP!! HELP!!
   General Information
      Safety Information
      General Specifications
      Torque Values
      Fuels and Lubricants
   Wheels
      Powered Wheels and Fasteners
      Non-Powered Wheels and Fastenings
   Axles and Suspension Systems
      Removal and Installation
      Input Drive Shafts and U-Joints
      Non-Powered Wheel Axles
      Powered Wheel Axles
      Hydraulic System
      Dealer Fabricated Tools
   Transmission
      Removal and Installation (S.N. -872328)
      Removal and Installation (S.N. 872329- )
      Gear, Shafts, Bearings, and Power Shift Clutch (S.N. -872328)
      Gear, Shafts, Bearings, and Power Shift Clutch (S.N. 872329- )
      Hydraulic System (S.N. -872328)
      Hydraulic System (S.N. 872329- )
      Dealer Fabricated Tools
   Engine
      Removal and Installation (S.N. -872328)
      Removal and Installation (S.N. 872329- )
      Dealer Fabricated Tools
   Engine Auxiliary Systems
      Cold Weather Starting Aids
      Engine Cooling System
      Speed Controls
      Intake System
      External Fuel Supply System
   Torque Converter
      Turbine, Gears and Shaft
   Steering System
      Hydraulic System
   Service Brakes
      Brake Elements
      Hydraulic System
   Park Brake
      Active Elements
      Hydraulic System
      Dealer Fabricated Tools
   Electrical System
      Batteries, Support and Cables
      Alternator, Regulator and Charging System Wiring
      Lighting System
      Wiring Harness and Switches
      System Controls
      Instruments and Indicators
      Motors and Actuators
   Frame, Chassis or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator’s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
      Dealer Fabricated Tools
   Sheet Metal and Styling
      Hood and Engine Side Shields
      Steps and Miscellaneous Guards
      Grille and Grille Housing
      Fenders
   Safety, Convenience, and Miscellaneous
      Radio
      Horn and Warning Devices
   Main Hydraulic System
      Hydraulic System
      Dealer Fabricated Tools
   Loader
      Remove and Install
      Loader Bucket
      Controls Linkage
      Frames
      Hydraulic System
   Backhoe
      Bucket
      Control Linkage
      Frames
      Hydraulic System

tm1538 - 710D Backhoe Loader

Table of Contents

Foreword

Technical Information Feedback Form

Section 00: General Information

Group 0001: Safety Information

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Use Proper Tools

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Live With Safety

Group 0002: General Specifications

710D Backhoe Loader Specifications

710D Backhoe Loader Dimensions

710D Backhoe Loader Engine Specifications (S.N. —830204)

710D Backhoe Loader Engine Specifications (S.N. 830205— )

710D Backhoe Loader Specifications (S.N. —872328)

710D Backhoe Loader Specifications (S.N. 872329— )

Other Information — 710D Backhoe Loader

710D Backhoe Buckets

710D Drain and Refill Capacities

710D Backhoe Loader Lifting Capacities

Group 0003: Torque Values

Specifications

Hardware Torque Specifications

ROPS Torque Specifications

Checking Wheel Fastener Torque

Check Oil Lines And Fittings

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Additional Metric Cap Screw Torque Values

Service Recommendations For Flat Face O-Ring Seal Fittings

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations For Inch Series Four Bolt Flange Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Group 0004: Fuels and Lubricants

Fuel Specifications

Diesel Fuel

Do Not Use Galvanized Containers

Fuel Tank

Diesel Engine Oil

Transmission Oil, Hydraulic System Oil and Differential Oil

Mechanical Front Wheel Drive Oil

Grease

Grease for Extendible Dipperstick

Alternative and Synthetic Lubricants

Mixing of Lubricants

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Section 01: Wheels

Group 0110: Powered Wheels and Fasteners

Service Equipment and Tools

Specifications

Remove and Install Rear Wheel Assembly

Remove and Install Front Wheel Assembly

Remove and Install Tire

Group 0120: Non-Powered Wheels and Fastenings

Service Equipment and Tools

Specifications

Remove and Install Front Wheel Assembly

Remove and Install Tire

Section 02: Axles and Suspension Systems

Group 0200: Removal and Installation

Service Equipment and Tools

Other Material

Specifications

Remove Non-Powered Front Axle

Remove and Install Non-Powered Front Axle Pivot Bushings

Install Non-Powered Front Axle

Remove Powered Front Axle (MFWD)

Install Powered Front Axle (MFWD)

Remove Rear Axle (S.N. —872328)

Install Rear Axle (S.N. —872328)

Remove and Install Rear Axle (S.N. 872329— )

Group 0225: Input Drive Shafts and U-Joints

Service Equipment and Tools

Specifications

Remove and Disassemble MFWD Drive Shaft

Assemble and Install MFWD Drive Shaft

Remove and Install Rear Axle Drive Shaft (S.N. —872328)

Remove and Install Rear Axle Drive Shaft (S.N. 872329— )

Group 0230: Non-Powered Wheel Axles

Service Equipment and Tools

Other Material

Specifications

Remove Hub Assembly

Remove Spindle and Knuckle Assembly

Cross Section of Axle Hub and Knuckle Assembly

Install Spindle and Knuckle Assembly

Install Hub Assembly

Remove Tie Rod

Install Tie Rod

Adjust Non-Powered Front Axle Toe-In

Group 0240: Powered Wheel Axles

John Deere TeamMate II 1200 Series Rear Axle—Use CTM138519

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Disassemble Knuckle Housing and Wheel Hub With Planetary (MFWD)

Disassemble Axle Shaft and Constant Velocity Joint (MFWD)

Assemble Axle Shaft and Constant Velocity Joint (MFWD)

Assemble and Adjust Knuckle Housing and Wheel Hub With Planetary (MFWD)

Adjust Toe-In (MFWD)

Remove Differential (MFWD)

Disassemble Differential (MFWD)

Assemble Differential (MFWD)

Install Differential (MFWD)

Inspect Rear Axle Service Brake Disks (S.N. 872329— )

Disassemble Rear Axle (S.N. 872329— )

Disassemble and Assemble Park Brake Housing (S.N. 872329— )

Assemble Rear Axle (S.N. 872329— )

Check Gear Tooth Contact Pattern

Group 0260: Hydraulic System

Remove and Install Park Brake/Differential Lock Valve (S.N. —872328)

Remove and Install Differential Lock and Park Brake Solenoid Valves (S.N. 872329— )

Group 0299: Dealer Fabricated Tools

DF1002 Rolling Drag Torque Bar

DFT1146 Axle Mounting Bracket

DFT1147 Axle Rolling Torque Bar

DFT1174 Rear Axle Yoke Adapter Plate

Section 03: Transmission

Group 0300A: Removal and Installation (S.N. —872328)

Essential Tools

Service Equipment and Tools

Specifications

Remove Transmission (S.N. —872328)

Install Transmission (S.N. —872328)

Group 0300B: Removal and Installation (S.N. 872329— )

Essential Tools

Service Equipment and Tools

Specifications

Remove Transmission (S.N. 872329— )

Install Transmission (S.N. 872329— )

Group 0350A: Gear, Shafts, Bearings, and Power Shift Clutch (S.N. —872328)

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install Transmission Pump (S.N. —872328)

Disassemble Transmission Pump (S.N. —872328)

Assemble Transmission Pump(S.N. —872328)

Remove and Install C1 Clutch (S.N. —872328)

Disassemble and Assemble C1 Clutch (S.N. —872328)

Remove and Disassemble Reduction Gear Shaft (S.N. —872328)

Assemble and Install Reduction Gear Shaft (S.N. —872328)

Remove and Install Planetary Assembly (S.N. —872328)

Disassemble and Assemble C-2 Clutch (S.N. —872328)

Disassemble and Assemble B-1, B-2, and B-3 Brake Packs (S.N. —872328)

Disassemble Planetary (S.N. —872328)

Assemble Planetary (S.N. —872328)

Remove and Disassemble Output Shaft (S.N. —872328)

Assemble and Install Output Shaft (S.N. —872328)

Remove and Install MFWD Transfer Case (S.N. —872328)

Disassemble MFWD Transfer Case (S.N. —872328)

Assemble MFWD Transfer Case (S.N. —872328)

Remove MFWD Input Shaft (S.N. —872328)

Install MFWD Input Shaft (S.N. —872328)

Group 0350B: Gear, Shafts, Bearings, and Power Shift Clutch (S.N. 872329— )

Essential Tools

Other Material

Specifications

Remove Transmission Outer Components (S.N. 872329— )

Disassemble Converter Side of Case (S.N. 872329— )

Remove Low Range Forward, Reverse, and Third Speed Clutch Packs (S.N. 872329— )

Disassemble and Assemble Low Range Forward, Reverse, and Third Speed Clutch Packs (S.N. 872329— )

Remove First Speed, Second Speed, and High Range Forward Clutch Packs (S.N. 872329— )

Disassemble and Assemble First Speed, Second Speed, and High Range Forward Clutch Packs(S.N. 872329— )

Remove Drive Shaft (S.N. 872329— )

Disassemble and Assemble Drive Shaft (S.N. 872329— )

Remove MFWD Clutch Pack (If Equipped) (S.N. 872329— )

Disassemble and Assemble MFWD Clutch Pack (If Equipped) (S.N. 872329— )

Remove Oil Suction Tube(S.N. 872329— )

Remove and Install Oil Supply Tubes (S.N. 872329— )

Install Oil Suction Tube(S.N. 872329— )

Install MFWD Clutch Pack (If Equipped) (S.N. 872329— )

Install Drive Shaft (S.N. 872329— )

Install Clutch Packs (S.N. 872329— )

Assemble Converter Side of Case (S.N. 872329— )

Install Transmission Outer Components (S.N. 872329— )

Group 0360A: Hydraulic System (S.N. —872328)

Other Material

Specifications

Remove and Install Transmission Suction Screen (S.N. —872328)

Remove and Install Transmission Oil Filter (S.N. —872328)

Disassemble and Assemble Transmission Oil Filter (S.N. —872328)

Remove and Install Pressure Regulating Valve (S.N. —872328)

Disassemble and Assemble Pressure Regulating Valve (S.N. —872328)

Remove and Install Control Valve (S.N. —872328)

Disassemble and Assemble Control Valve (S.N. —872328)

Group 0360B: Hydraulic System (S.N. 872329— )

Other Material

Specifications

Remove and Install Transmission Pump (S.N. 872329— )

Disassemble and Assemble Transmission Pump (S.N. 872329— )

Remove and Install Control Valve (S.N. 872329— )

Disassemble and Assemble Control Valve (S.N. 872329— )

Remove and Install Shift Valve (S.N. 872329— )

Disassemble and Assemble Shift Valve (S.N. 872329— )

Remove and Install Differential Lock, Park Brake, and MFWD (If Equipped) Solenoids(S.N. 872329— )

Remove and Install Manifold Plate (S.N. 872329— )

Group 0399: Dealer Fabricated Tools

DFT1143 Transmission Support Bracket (S.N. 872329— )

DFT1162 Clutch Pack Snap Ring Removal and Installation Tool (S.N. 872329— )

DFT1163 MFWD Snap Ring Removal and Installation Tool (S.N. 872329— )

Section 04: Engine

Group 0400A: Removal and Installation (S.N. —872328)

6059 John Deere Engine (S.N. —830204)— Use CTM8

PowerTech PowerTech is a trademark of Deere & Company 6068 John Deere Engine — Use CTM104 Engine

Special or Essential Tools

Specifications

Remove Engine—Without Transmission (S.N. —872328)

Install Engine—Without Transmission (S.N. —872328)

Remove Engine—With Transmission (S.N. —872328)

Remove and Install Transmission—Engine Removed (S.N. —872328)

Install Engine—With Transmission (S.N. —872328)

Remove and Install Engine Front Support (S.N. —872328)

Bleed Fuel System

Group 0400B: Removal and Installation (S.N. 872329— )

PowerTech PowerTech is a trademark of Deere & Company 6068 John Deere Engine — Use CTM104 Engine

Essential Tools

Service Equipment and Tools

Specifications

Remove Engine (S.N. 872329— )

Install Engine (S.N. 872329— )

Remove and Install Engine Front Support Assembly (S.N. 872329— )

Bleed Fuel System

Group 0499: Dealer Fabricated Tools

DFT1145 Transmission Holding Bracket

Section 05: Engine Auxiliary Systems

Group 0505: Cold Weather Starting Aids

Specifications

Remove and Install Engine Coolant Heater

Remove and Install Starting Aid Nozzle (S.N. —827328)

Remove and Install Starting Aid Nozzle (S.N. 872329— )

Remove and Install Starting Aid Solenoid (S.N. —872328)

Remove and Install Starting Aid Solenoid (S.N. 872329— )

Group 0510: Engine Cooling System

Other Material

Specifications

Remove and Install Fan

Remove and Install Fan Belt

Remove and Install Radiator

Group 0515: Speed Controls

Disassemble and Assemble Speed Control Linkage

Group 0520: Intake System

Remove and Install Air Cleaner

Disassemble and Assemble Air Cleaner

Group 0560: External Fuel Supply System

Specifications

Remove and Install Fuel Tank

Section 06: Torque Converter

Group 0651: Turbine, Gears and Shaft

Service Equipment and Tools

Other Material

Specifications

Remove and Install Torque Converter

Disassemble and Assemble Torque Converter (S.N. —872328)

Disassemble and Assemble Torque Converter (S.N. 872329— )

Air Test Torque Converter

Section 09: Steering System

Group 0960: Hydraulic System

Service Equipment and Tools

Other Material

Specifications

Remove and Install Steering Column

Repair Tilt Steering Column

Remove and Install Steering Valve

Disassemble Steering Valve

Cross Section of Steering Valve

Assemble Steering Valve

Remove and Install Non-Powered Axle Steering Cylinder

Disassemble Non-Powered Axle Steering Cylinder

Cross Section of Non-Powered Axle Steering Cylinder

Assemble Non-Powered Axle Steering Cylinder

Remove and Install Non-Powered Axle Steering Cylinder Bushings

Remove and Install MFWD Steering Cylinder

Disassemble MFWD Steering Cylinder

Exploded View of MFWD Steering Cylinder

Assemble MFWD Steering Cylinder

Section 10: Service Brakes

Group 1011: Brake Elements

Essential Tools

Service Equipment and Tools

Specifications

Remove Brake Elements (S.N. —872328)

Inspect Brake Elements (S.N. —872328)

Install Brake Elements (S.N. —872328)

Remove Brake Elements (S.N. 872329— )

Install Brake Elements (S.N. 872329— )

Group 1060: Hydraulic System

Essential Tools

Service Equipment and Tools

Other Material

Specifications

General Repair Procedures—Brake Valve

Remove and Install Brake Valve (S.N. —872328)

Disassemble and Assemble Brake Valve (S.N. —872328)

Remove and Install Brake Valve (S.N. 872329— )

Disassemble and Assemble Brake Valve (S.N. 872329— )

Remove and Install Brake Accumulator (S.N. —872328)

Disassemble Brake Accumulator (S.N. —872328)

Cross Section of Brake Accumulator (S.N. —872328)

Assemble Brake Accumulator (S.N. —872328)

Charge Brake Accumulator (S.N. —872328)

Remove and Install Brake Accumulator (S.N. 872329— )

Bleed Brakes (S.N. —872328)

Bleed Brakes (S.N. 872329— )

Section 11: Park Brake

Group 1111: Active Elements

Service Equipment and Tools

Other Material

Specifications

Remove and Install Park Brake Pads (S.N. —872328)

Remove and Install Park Brake Disk (S.N. —872328)

Adjust Park Brake Caliper (S.N. —872328)

Disassemble and Assemble Park Brake (S.N. 872329— )

Group 1160: Hydraulic System

Specifications

Remove and Install Park Brake Caliper and Disk (S.N. —872328)

Cross Section of Park Brake Caliper (S.N. —872328)

Disassemble and Assemble Park Brake Caliper (S.N. —872328)

Remove and Install Park Brake/Differential Lock Valve (S.N. —872328)

Disassemble and Assemble Park Brake/Differential Lock Valve (S.N. —872328)

Remove and Install Differential Lock, Park Brake, and MFWD Solenoid Valves (S.N. 872329— )

Group 1199: Dealer Fabricated Tools

DFT1174 Rear Axle Yoke Adapter Plate

Section 16: Electrical System

Group 1671: Batteries, Support and Cables

Service Equipment and Tools

Specifications

Battery Safety

Check Battery Electrolyte Level and Terminals

Procedure for Testing Batteries

Remove and Install Battery

Group 1672: Alternator, Regulator and Charging System Wiring

John Deere Engine Accessories—Use CTM11

John Deere Alternators and Starting Motors—Use CTM77

Remove and Install Alternator

Group 1673: Lighting System

Remove and Install Drive and Work Light

Remove and Install Halogen Bulb

Remove and Install Front Console Bulbs

Remove and Install Side Console Panel Bulbs (S.N. —872328)

Remove and Install Side Console Panel Bulbs (S.N. 872329— )

Remove and Install Display Module and Bulbs (S.N. —872328)

Remove and Install Display Module and Bulbs (S.N. 872329— )

Remove and Install Turn, Brake and Tail Light Bulbs

Remove and Install Front Turn Light Bulb

Remove and Install Dome Light and Swivel Light (S.N. —872328)

Remove and Install Dome Light (S.N. 872329— )

Group 1674: Wiring Harness and Switches

Essential Tools

Other Material

Specifications

Replace DEUTSCH DEUTSCH is a trademark of DEUTSCH Company Connectors

Install DEUTSCH DEUTSCH is a trademark of Deutsch Co. Contact

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric Connectors

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Remove Connector Body from Blade Terminals

Remove and Install Fuses

Remove and Install Neutral Disconnect Switch

Remove and Install FNR/Reverse Alarm Switch

Remove and Install Brake Light Switch

Remove and Install Brake System Low Pressure Switches (S.N. 872329— )

Remove and Install Forward, Reverse and Neutral Disconnect Solenoids (S.N. —872328)

Remove and Install Forward, Reverse and Low Range Control Valve Solenoids (S.N. 872329— )

Remove and Install Shift Valve Speed Solenoids 1, 2, and 3 (S.N. 872329— )

Remove and Install MFWD Indicator Switch (S.N. —872328)

Remove and Install Park Brake Sensing Switch

Remove and Install MFWD Solenoid (S.N. —872328)

Remove and Install Park Brake and Differential Lock Solenoids (S.N. —872328)

Remove and Install Differential Lock, Park Brake, and MFWD Solenoid Valves (S.N. 872329— )

Remove and Install Seat Position Sensor (S.N. 872329— )

Remove and Install Air Suspension Seat Air Compressor

Group 1675: System Controls

Remove and Install Logic Module (S.N. —815415)

Remove and Install Return-to-Dig Switch (S.N. —851649)

Remove and Install Return-to-Dig Switch (S.N. 851650— )

Group 1676: Instruments and Indicators

Other Material

Specifications

Remove and Install Engine Coolant Temperature Switch

Remove and Install Engine Oil Pressure Switch

Remove and Install Air Filter Restriction Switch

Remove and Install Converter Temperature Switch

Remove and Install Hydraulic Filter Restriction Switch

Remove and Install Tachometer/Hour Meter

Remove and Install Fuel Gauge (S.N. —872328)

Remove and Install Fuel Gauge Sender

Remove and Install Optional Gauge Cluster (S.N. 872329— )

Remove and Install Optional Engine Coolant Temperature Sensor

Remove and Install Optional Transmission Oil Temperature Sensor

Group 1677: Motors and Actuators

John Deere Engine Accessories—Use CTM11

John Deere Alternators and Starting Motors—Use CTM77

Remove and Install Starting Motor (S.N. —830204)

Remove and Install Starting Motor (S.N. 830205— )

Section 17: Frame, Chassis or Supporting Structure

Group 1740: Frame Installation

Welding Repair of Major Structures

Group 1749: Chassis Weights

Service Equipment and Tools

Specifications

Remove and Install Counterweights

Section 18: Operator’s Station

Group 1800: Removal and Installation

Service Equipment and Tools

Specifications

Remove and Install Cab or ROPS

Group 1810: Operator Enclosure

Other Material

Specifications

Disassemble and Assemble Right Cab Door and Wiper Motor

Disassemble and Assemble Left Cab Door and Wiper Motor

Adjust Cab Right Door Latch and Hinges

Adjust Cab Left Door Latch and Hinges

Disassemble and Assemble Cab Side Windows (S.N. —825658)

Disassemble and Assemble Cab Side Windows (S.N. 825659— )

Adjust Cab Side Windows

Disassemble and Assemble Upper Rear Window and Wiper Motor

Adjust Upper Rear Window

Disassemble and Assemble Lower Rear Windows

Adjust Lower Rear Windows

Remove and Install Headliner (S.N. —823355)

Remove and Install Headliner (S.N. 823356— )

Group 1821: Seat and Seat Belt

Specifications

Remove and Install Seat Assembly

Non-Suspended Seat

Standard Suspension Seat (S.N. —825589)

Standard Suspension Seat (S.N. 825590— )

Disassemble and Assemble Air Seat Suspension (If Equipped)

Group 1830: Heating and Air Conditioning

Special or Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install Heater Core

Remove and Install Heater Control Valve (S.N. —816286)

Remove and Install Heater Control Valve (S.N. 816287— )

Remove and Install Heater Temperature Control Cable (S.N. —816286)

Remove and Install Heater Temperature Control Cable (S.N. 816287— )

Remove and Install Heater/Blower Motor

Disassemble and Assemble Heater/Blower Motor (S.N. —801199)

Proper Refrigerant Handling

R12 and R134a Refrigerant Cautions

Refrigerant Hoses and Tubing Inspection

Check and Adjust Compressor Belt Tension

Remove and Install Condenser

Remove and Install Receiver/Dryer

Remove and Install Evaporator

Remove and Install Expansion Valve

Remove and Install Clutch Cycle Switch

Remove and Install High Pressure and Low Pressure Switches

Remove and Install Compressor (S.N. —872256)

Remove and Install Compressor (S.N. 872257— )

Disassemble and Assemble Compressor Clutch—R134a (S.N. 792107— )

Check Clutch Hub Clearance—R134a

Inspect Compressor Manifold—R134a

Disassemble, Inspect, and Assemble Compressor—R134a (S.N. 702107— )

Remove and Install Compressor Relief Valve—R134a

Check Refrigerant Oil Charge—R134a

R134a Component Oil Charge

Add Refrigerant Oil To System—R134a

Group 1899: Dealer Fabricated Tools

DFRW-20 Compressor Holding Fixture

DFT1101 Cab and ROPS Lift Bracket

Section 19: Sheet Metal and Styling

Group 1910: Hood and Engine Side Shields

Specifications

Disassemble and Assemble Hood and Engine Closure

Group 1913: Steps and Miscellaneous Guards

Remove and Install Steps

Disassemble and Assemble Battery Box

Remove and Install Bottom Guards

Group 1921: Grille and Grille Housing

Disassemble and Assemble Grille and Grille Housing

Group 1927: Fenders

Remove and Install Fenders

Remove and Install Fender Extensions

Section 20: Safety, Convenience, and Miscellaneous

Group 2001: Radio

Other Material

Remove and Install Radio and Speakers

Remove and Install Antenna

Group 2004: Horn and Warning Devices

Remove and Install Horn

Remove and Install Reverse Alarm

Adjust Reverse Alarm Volume

Section 21: Main Hydraulic System

Group 2160: Hydraulic System

John Deere Radial Piston Pump—Use CTM7

Service Equipment and Tools

Other Material

Specifications

Remove and Install Charge Pump (S.N. —830204)

Remove and Install Charge Pump (S.N. 830205—872328)

Remove and Install Charge Pump (S.N. 872329— )

Adjust Charge Pump Belt Tension (S.N. —830204)

Disassemble and Assemble Charge Pump (S.N. —830204)

Disassemble and Assemble Charge Pump (S.N. 830205—872328)

Disassemble and Assemble Charge Pump (S.N. 872329— )

Remove and Install Hydraulic Pump Drive Shaft and Coupling

Remove and Install Hydraulic Pump

Remove and Install Stroke Control Valve Housing

Remove and Install Destroke Solenoid

Disassemble and Assemble Crankcase Relief Valve

Disassemble and Assemble Pressure Compensator Valve

Remove and Install Priority Valve

Disassemble and Assemble Priority Valve

Remove and Install Hydraulic Filter Assembly

Remove and Install Hydraulic Oil Cooler

Remove and Install Surge Relief Valve

Remove and Install Hydraulic Reservoir (S.N. —872328)

Remove and Install Hydraulic Reservoir (S.N. 872329— )

Disassemble and Assemble Hydraulic Reservoir (S.N. —872328)

Disassemble and Assemble Hydraulic Reservoir (S.N. 872329— )

Remove and Install Thermo Relief Bypass Valve (S.N. 872329— )

Group 2199: Dealer Fabricated Tools

DFT1073 Hydraulic Pump Lift Bracket

Section 31: Loader

Group 3100: Remove and Install

Remove Loader

Install Loader

Group 3102: Loader Bucket

Remove and Install Loader Bucket

Repair Cracked Cutting Edge

Remove and Install Cutting Edge

Group 3115: Controls Linkage

Other Material

Specifications

Loader Bucket Level Indicator and Return-to-Dig Switch Adjustment

Remove and Install Control Valve Linkage

Disassemble and Assemble Control Valve Linkage

Group 3140: Frames

Service Equipment and Tools

Remove and Install Bucket Cylinder Linkage

Group 3160: Hydraulic System

Other Material

Specifications

Remove and Install Loader Control Valve

Disassemble and Assemble Loader Control Valve

Disassemble and Assemble Boom Anti-Cavitation Valve

Disassemble and Assemble Circuit Relief Valve

Disassemble and Assemble Circuit Relief Valve (With Anti-Cavitation)

Disassemble and Assemble Bucket Section

Disassemble and Assemble Boom Section

Disassemble and Assemble Auxiliary Section

Remove and Install Loader Boom Cylinder

Remove and Install Loader Bucket Cylinder

Remove and Install Cylinder Bushings

Disassemble and Inspect Boom and Bucket Cylinders

Cross Section of Bucket and Boom Cylinder

Assemble Bucket and Boom Cylinder

Section 33: Backhoe

Group 3302: Bucket

Service Equipment and Tools

Remove and Install Bucket and Bucket Links

Remove and Install Bucket and Link Bushings

Remove and Install Tooth Tip

Remove and Install Bucket Tooth Shank

Remove and Install Bucket Cutting Edge

Group 3315: Control Linkage

Specifications

Remove and Install Backhoe Control Valve Linkage

Backhoe Valve Linkage Adjustment

Stabilizer Valve Linkage Adjustment

Group 3340: Frames

Service Equipment and Tools

Other Material

Specifications

Remove Dipperstick

Install Dipperstick

Remove and Install Boom

Remove and Install Swing Frame

Remove and Install Swing Frame Bushings

Remove Extendible Dipperstick

Install Extendible Dipperstick

Replace Extension Support Pads

Remove Extendible Dipperstick Extension

Remove and Install Extendible Dipperstick Bearing Strips

Install Extendible Dipperstick Extension

Remove and Install Stabilizer

Group 3360: Hydraulic System

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install Backhoe Control Valve

Remove and Install Backhoe Valve Lift Check Valves—Gresen

Remove and Install Backhoe Valve Relief Valves—Gresen

Disassemble and Assemble Backhoe Valve—Gresen

Disassemble Boom, Bucket, Crowd, Swing, and Auxiliary Sections—Gresen

Cross Section of Boom, Bucket, Crowd, Swing, or Auxiliary Sections—Gresen

Assemble Boom, Bucket, Crowd, Swing, and Auxiliary Sections—Gresen

Remove and Install Backhoe Valve Lift Check Valves—Husco

Remove and Install Backhoe Valve Relief Valves—Husco

Disassemble and Assemble Circuit Relief Valve with Anti-Cavitation—Husco

Disassemble and Assemble Circuit Relief Valve without Anti-Cavitation—Husco

Disassemble and Assemble Backhoe Valve—Husco

Disassemble and Assemble Swing Section—Husco

Disassemble and Assemble Boom, Bucket, Crowd, and Auxiliary Sections—Husco

Replace Spool Seals and Wipers of Control Valve Sections—Husco

Remove and Install Stabilizer Valve

Disassemble and Assemble Stabilizer Valve

Disassemble and Assemble Selective Flow Solenoid Valve

Remove and Install Bucket Cylinder

Remove and Install Crowd Cylinder

Remove and Install Boom Cylinder

Remove and Install Swing Cylinder

Remove and Install Stabilizer Cylinder

Remove Extendible Dipperstick Cylinder

Install Extendible Dipperstick Cylinder

Disassemble Bucket, Crowd, and Boom Cylinders

Cross Section of Bucket Cylinder

Cross Section of Crowd Cylinder

Cross Section of Boom Cylinder

Assemble Bucket, Crowd, and Boom Cylinders

Disassemble Stabilizer and Swing Cylinders

Cross Section of Stabilizer Cylinder

Cross Section of Swing Cylinder

Assemble Stabilizer and Swing Cylinders

Disassemble Extendible Dipperstick Cylinder

Assemble Extendible Dipperstick Cylinder