John Deere 710J Backhoe Loader Technical Service Manual - Operation & Test (TM10874)
Complete Diagnostics, Operation & Test with Electrical Wiring Diagrams for John Deere Backhoe Loader 710J (S.N. 159770-161143, 172185-), with all the workshop information to maintain, diagnose, and service like professional mechanics.
John Deere 710J Backhoe Loader workshop diagnositcs service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM10874 - John Deere 710J Backhoe Loader (S.N. before 159769) Technical Manual (Operation & Test).pdf
tm10876 - John Deere Cargadora retroexcavadora 710J (SN 159770—161143, 172185— ).pdf
tm10877 - John Deere Chargeuse-pelleteuse 710J (SN 159770—161143, 172185— ).pdf
tm11279 - John Deere Экскаватора-погрузчика 710J (159770—161143, 172185— ).pdf
Total Pages: 1,114 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Category: Operation and Test
Language: Spanish English French Russian
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety Information
Diagnostics
Engine Control Unit (ECU)
Flex Load Controller (FLC)
Standard Display Monitor (SDM)
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Adjustments
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Heating And Air Conditioning
Theory Of Operation
Diagnostic Information
Tests
tm10874 - 710J Backhoe Loader (S.N. 159770—161143, 172185— )
Table of Contents
Foreword
Technical Information Feedback Form
Section 9000: General Information
Group 01: Safety Information
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Beware of Exhaust Fumes
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Prevent Unintended Machine Movement—If Equipped With Pilot Controls
Avoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tipover
Add and Operate Attachments Safely
Use Special Care When Operating
Operating or Traveling On Public Roads
Inspect and Maintain ROPS
Prevent Unintended Detonation of Explosive Devices
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Service Tires Safely
Section 9001: Diagnostics
Group 10: Engine Control Unit (ECU)
Engine Control Unit (ECU) Diagnostic Trouble Codes
000029.03 - Engine Speed Control Short Circuit
000029.04 - Engine Speed Control Open Circuit
000029.14 - Engine Speed Control Out of Range
000091.03 - Foot Throttle Position Sensor Short Circuit
000091.04 - Foot Throttle Position Sensor Open Circuit
000091.14 - Foot Throttle Position Sensor Out of Range
001075.05 - Fuel Lift Pump Relay Open Circuit
001075.06 - Fuel Lift Pump Relay Short Circuit
001321.05 - Starter Relay Open Circuit
001321.06 - Starter Relay Short Circuit
001321.16 - Crank Cycle Too Long
002023.09 - Hand Throttle Message Missing (Landscape Loader Only)
002047.09 - Can Communication Lost with FLC
002071.09 - Hand Throttle Message Missing (Backhoe Only)
523702.09 - Flex Power Message Missing
Group 20: Flex Load Controller (FLC)
Flex Load Controller (FLC) Diagnostic Trouble Codes
000069.07 - MFWD Logic Error
000070.02 - Park Brake Switch (S7) Open Circuit
000070.04 - Park Brake Switch (S7) Short to Ground
000070.07 - Park Brake Switch (S7) Logic Error
000117.19 - Service Brake Pressure Low
000234.02 - Software Revision Mismatch
000237.02 - Model Number in Vehicle Identification Number Not Valid
000525.03 - TCL/Range Switch (S5) Gear Range Input Shorted to Power
000525.04 - TCL/Range Switch (S5) Gear Range Input Voltage Low
000525.05 - TCL/Range Switch (S5) Gear Range Input Open Circuit
000525.12 - TCL/Range Switch (S5) Gear Range Input Logic Error
000629.12 - FLC Watchdog Timeout
000734.05 - Transmission Solenoid (Y1) Open Circuit
000735.05 - Transmission Solenoid (Y2) Open Circuit
000736.05 - Transmission Solenoid (Y3) Open Circuit
000737.12 - Transmission Solenoid (Y4 or Y5) Fault
000738.05 - Transmission Solenoid (Y5) Open Circuit
000739.12 - Transmission Solenoid (Y2 or Y6) Fault
000741.12 - Transmission Solenoid (Y1 or Y3) Fault
000746.07 - Differential Lock Switch (S4) Logic Error
000746.12 - Differential Lock Switch (S4) Short to Power or Ground
000757.05 - Transmission Solenoid (Y4) Open Circuit
000759.05 - Transmission Solenoid (Y6) Open Circuit
001504.05 - Seat Swivel Latch Switch (S18) Short to Ground
001714.04 - Seat Position Front Switch (S17) Short to Ground
001714.07 - Seat Position Rear Switch (S16) and Seat Position Front Switch (S17) Logic Mismatch
001714.10 - Seat Position Front Switch (S17) Short Circuit to Power or Stuck Closed
001715.04 - Seat Position Rear Switch (S16) Short to Ground
002000.09 - CAN Communication Lost with ECU
002023.09 - CAN Communication Lost with SDM
002228.09 - CAN Communication Lost with FHC
002368.12 - Left Turn Signal Driver Output Fault
002370.12 - Right Turn Signal Driver Output Fault
002580.07 - Service Brake Pressure Switch Status Error
002605.12 - Brake Charge Solenoid (Y59) Circuit Fault
002875.04 - 4-Way Flasher Switch (S31) Input Short to Ground
002876.12 - Conflicting Turn Signal Switch (S30) Data
003413.04 - Right Door Switch (S99) Input Short to Ground
003416.03 - Right Exit Switch (S99) Circuits Short to Power
003416.04 - Right Exit Switch (S99) Circuits Short to Ground
003416.05 - Right Exit Switch (S99) Open Circuit
298816.14 - Park Brake Did Not Apply When Commanded
522371.04 - FLC Valve Power #5 Voltage Low
522379.12 - Park Brake Release Solenoid (Y7) Fault
522398.14 - Park Brake Did Not Release When Commanded
522411.03 - TCL/Range Switch (S5) Input Voltage High
522411.04 - TCL/Range Switch (S5) Input Voltage Low
522411.05 - TCL/Range Switch (S5) TCL Input Open Circuit
523218.03 - FLC Valve Power #2 Output Stuck ON
523218.04 - FLC Valve Power #2 Output Stuck OFF
523218.05 - FLC Valve Power #2 Output Voltage Low
523219.04 - FLC Valve Power #1 Voltage Low
523702.02 - Flex Power Status Erratic
523702.07 - Flex Power Not Active
523702.08 - Flex Power Time Out
523702.09 - Flex Power ECU Authentication Error
523702.13 - Flex Power Mismatch
523702.10 - Flex Power Watch Dog Error
523911.12 - Hydraulic Pump Control Solenoid (Y56) Fault
523948.12 - Ride Control Solenoid 1 (Y50) or 2 (Y51) Fault
524070.04 - Valve Power # 6 Voltage Low
524075.04 - Valve Power # 5 Voltage Low
524172.00 - Clutch Disconnect Switch Stuck Closed
524172.04 - Switch Short to Ground
524172.07 - Clutch Disconnect Device Fault
524235.12 - MFWD Solenoid (Y11) Output Fault
Group 30: Standard Display Monitor (SDM)
Standard Display Monitor (SDM) Diagnostic Trouble Codes
000096.03 - Fuel Level Sensor (B8) Input Voltage Low
000096.04 - Fuel Level Sensor (B8) Input Voltage High
000100.01 - Engine Oil Pressure Low
000100.05 - Engine Oil Pressure Switch Open
000107.00 - Engine Air Filter Restricted
000117.01 - Service Brake Pressure Low
000158.00 - System Voltage High
000158.01 - System Voltage Low
000177.00 - Torque Converter Oil Temperature High
000177.03 - Torque Converter Oil Temperature Sensor (B6) Input Voltage High
000177.04 - Torque Converter Oil Temperature Sensor (B6) Input Voltage Low
000234.02 - Software Revision Mismatch
000920.03 - SDM Alarm (H2) Output Voltage High
000920.04 - SDM Alarm (H2) Output Voltage Low
001196.11 - Antitheft Lock Status Not Detected From ECU
001201.11 - Antitheft Unlock Status Not Detected From ECU
001508.00 - Hydraulic Oil Temperature Moderately High
001508.03 - Hydraulic Oil Temperature Sensor (B10) Input Voltage High
001508.04 - Hydraulic Oil Temperature Sensor (B10) Input Voltage Low
001508.16 - Hydraulic Oil Temperature High
001713.00 - Hydraulic Oil Filter Restricted
002003.09 - CAN Communication Lost with FLC
002000.09 - CAN Communication Lost with ECU
002228.09 - CAN Communication Lost with FHC
002071.09 - CAN Communication Lost with Other Controller
298887.13 - SDM/ECU Model Number Mismatch
523569.04 - FLC Switched and/or Unswitched Power Open Circuit
523662.04 - FHC Valve Power Circuit Voltages Low
523649.04 - CAN Communication Lost with Hydraulic Controllers
523650.04 - CAN Communication Lost with FHC
523653.04 - Gear Selection/Transmission Direction Circuit Voltages Low
523665.04 - FLC Valve Power 1 Input Voltage Low
523666.04 - FLC Switched Power Voltage Open Circuit
Section 9005: Operational Checkout Procedure
Group 10: Operational Checkout Procedure
Operational Checkout Procedure
Section 9010: Engine
Group 05: Theory of Operation
PowerTech E™ 6.8 L John Deere Engine
Engine Cooling System
Group 15: Diagnostic Information
PowerTech E™ 6.8 L John Deere Engine
Engine Cooling System Component Location
Engine Fuel System Component Location
Engine Intake and Exhaust Component Location
Group 20: Adjustments
PowerTech E™ 6.8 L John Deere Engine
Group 25: Tests
PowerTech E™ 6.8 L John Deere Engine
Fluid Sampling Procedure
Engine Speed Check
Intake Manifold Pressure—Turbocharger Boost
Air Intake System Leakage Test
Air in Fuel Test
Engine Thermostat Test
Section 9015: Electrical System
Group 05: System Information
Electrical Diagram Information
Electrical Schematic Symbols
Group 10: System Diagrams
Fuse and Relay Location and Specifications
System Functional Schematic, Wiring Diagram, and Component Location Legend
System Functional Schematic and Section Legend
System Functional Schematic, Wiring Diagram, and Component Location Legend—Export to Russia
System Functional Schematic and Section Legend—Export to Russia
JDLink™ System Functional Schematic—MIG/GTT
JDLink™ System Functional Schematic—MTG/SAT
Canopy (ROPS) Harness (W5) Component Location
Canopy (ROPS) Harness (W5) Wiring Diagram
Engine Harness (W7) Component Location
Engine Harness (W7) Wiring Diagram
Transmission Harness (W9) Component Location
Transmission Harness (W9) Wiring Diagram
Cab Harness (W10) Component Location
Cab Harness (W10) Wiring Diagram
Roof Harness (W15) Component Location
Roof Harness (W15) Wiring Diagram
Air Conditioning Harness (W16) Component Location
Air Conditioning Harness (W16) Wiring Diagram
Selective Flow Control Harness (W17) Component Location
Selective Flow Control Harness (W17) Wiring Diagram
Ride Control Harness (W18, W19) Component Location
Ride Control Harness (W18, W19) Wiring Diagram
Radio Harness (W20) Component Location
Radio Harness (W20) Wiring Diagram
Loader Coupler Harness (W21, W22) Component Location
Loader Coupler Harness (W21, W22) Wiring Diagram
Pilot Control Harness (W23, W24) Component Location (S.N. —178748)
Pilot Control Harness (W23, W24) Wiring Diagram (S.N. —178748)
Pilot Control Harness (W24, W47, W48) Component Location (S.N. 178749— )
Pilot Control Harness (W24, W47, W48) Wiring Diagram (S.N. 178749— )
JDLink™ System Harnesses Component Location—MIG/GTT
JDLink™ System Harnesses Component Location—MTG/SAT
JDLink™ System Wiring Diagrams—MIG/GTT
JDLink™ System Wiring Diagrams—MTG/SAT
Diode Suppression Harness (W33) Component Location—If Equipped
Diode Suppression Harness (W33) Wire Diagram—If Equipped
Fuel Heater Relay Harness (W42) Component Location
Fuel Heater Relay Harness (W42) Wiring Diagram
Fuel Heater Harness (W43) Component Location
Fuel Heater Harness (W43) Wiring Diagram
Backup Light Relay Harness (W44) Component Location
Backup Light Relay Harness (W44) Wiring Diagram
Drive Light Control Harness (W46) Component Location
Drive Light Control Harness (W46) Wiring Diagram
Group 15: Sub-System Diagnostics
Start and Charge Circuit Theory of Operation
Controller Area Network (CAN) Circuit Theory of Operation
Engine Control Unit (ECU) Circuit Theory of Operation
Flex Load Controller (FLC) Circuit Theory of Operation
Standard Display Monitor (SDM) Circuit Theory Of Operation
JDLink™ Circuit Theory of Operation—If Equipped
Group 16: Monitor Operation
Standard Display Monitor (SDM)—Service Menu
Standard Display Monitor (SDM)—Clear Codes
Standard Display Monitor (SDM)—Diagnostics
Standard Display Monitor (SDM)—Hide/Unhide Main Menu
Standard Display Monitor (SDM)—Restore Monitor Defaults
Standard Display Monitor (SDM)—Machine Options
Standard Display Monitor (SDM)—Setting Hour Meter
Anti-Theft Security System Enable/Disable
Anti-Theft Security System Configuration
Anti-Theft Security System Operation
Group 20: References
Service ADVISOR™ Connection Procedure
JDLink™ System Identification
JDLink™ Connection Procedure—If Equipped
Reading Diagnostic Trouble Codes (DTCs)
Diagnostic Trouble Code (DTC) Monitor Messages
Intermittent Diagnostic Trouble Code (DTC) Diagnostics
Controller Area Network (CAN) Circuit Test
Controller Area Network (CAN) Resistor Test
Alternator Test Procedure
Electrical Component Specifications
Wire Harness Test
Sensor Circuit Check
Crank Position Sensor Test
Throttle Position Sensor Test
Flex Load Controller (FLC) Output Test
Transmission Solenoid Circuit Test
Transmission Control Circuit Test
Transmission Control Lever (TCL) Test
Transmission Solenoid Check
Seat Position Switches Remove and Install
WEATHER PACK® Connector Remove and Install
WEATHER PACK® Contact Installation
DEUTSCH® Connector Remove and Install
DEUTSCH® Contact Installation
CINCH™ Connector Remove and Install
CINCH™ Contact Installation
CINCH™ CP Connector Remove and Install
CINCH™ CP Contact Installation
Metri-Pack® Connector Remove and Install
Section 9020: Power Train
Group 05: Theory of Operation
Power Train Overview
Power Train Components
Torque Converter Operation
Transmission Pump Operation
Thermal Bypass Valve Operation
High Range Forward, First Speed and Second Speed Clutch Packs
Transmission Clutch Engagement And Solenoids Activated
Modulation Valve Operation
Differential Operation
Differential Lock Operation
Park Brake Operation
Brake Valve Operation
Brakes Released
Brakes Engaging
Brakes Engaging—Right Side Only
Service Brake Accumulator Charge Valve Operation
Mechanical Front Wheel Drive (MFWD) Operation
MFWD Differential Operation—Unequal Traction
MFWD Differential Operation—Equal Traction
Group 15: Diagnostic Information
Power Train Component Location
Transmission Control Circuit—Neutral with Park Brake ON
Transmission Control Circuit—First Forward
Transmission Slippage
Transmission Shifts Too Slow
Transmission Shifts Too Fast
Machine Lacks Power or Moves Slow
Transmission Overheats
Excessive Power Train Noise
Park Brake Light Comes On
No Power to Mechanical Front Wheel Drive (MFWD)
No Power to One Wheel of Mechanical Front Wheel Drive (MFWD)
No Differential Lock Operation
Differential Lock Slips or Chatters When Engaged
Differential Lock Will Not Release
Rear Axle Overfilled With Oil
Poor Service Brakes
Service Brakes Will Not Release
Service Brakes Chatter or Noisy
Park Brake Will Not Hold
Park Brake Will Not Release
Group 20: Adjustments
Tracking Angle Check and Adjust
Toe-In Check and Adjust
Steering Angle Check and Adjust
Service Brake Valve And Pedal Adjustment
Brake System Bleeding Procedure
Group 25: Tests
Transmission Oil Warmup Procedure
Transmission Oil Sampling Procedure—If Equipped
Transmission Overall Test Connections, Ports, and Locations
Torque Converter Stall Speed Test
Torque Converter Inlet Pressure Test
Park Brake Release Pressure Test
Transmission System Pressure Test
Low Range Forward, High Range Forward, Reverse and Speed Clutch Pressure Test
Reducing Valve Pressure Test
Modulation Valve Pressure Test
Differential Lock Pressure Test
Mechanical Front Wheel Drive (MFWD) Pressure Test
Cooler In and Cooler Out Pressure Test
Transmission Oil Cooler Thermal Bypass Valve Test
Transmission Oil Cooler Thermal Bypass Valve Pressure Test
Solenoid Circuit Leakage Test
Service Brake Accumulator Precharge Pressure Test
Service Brake Accumulator Charge Pressure Test
Service Brake Valve Pressure Test
Transmission Pump Flow Test
Section 9025: Hydraulic System
Group 05: Theory of Operation
Backhoe Hydraulic System
Hydraulic Pump Operation
Power Limiting Valve Operation
Load Sense Isolator
Hydraulic Filter Operation
Steering Valve Operation
Ride Control Hydraulic Circuit Component Location and Valve Operation
Circuit Relief Valve without Anticavitation and Load Sense Relief—Loader and Backhoe
Circuit Relief Valve with Anticavitation—Loader and Backhoe
Circuit Relief Valve with Anticavitation—Backhoe Bucket Curl and Loader Bucket Dump
Backhoe Control Valve Inlet Section
Backhoe Control Valve Boom Section—Boom Raise Position (Pilot Control)
Selective Flow Solenoid Control Valve—Solenoid Energized
Pilot Control Valve Operation
Pilot Control Manifold Valve Operation (S.N. —178748)
Pattern Select Valve Operation (S.N. —178748)
Pilot Enable and Pattern Select Valve Operation (S.N. 178749— )
Loader and Stabilizer Control Valve Operation
Loader and Stabilizer Control Valve Steering Load Sense Isolator
Loader and Stabilizer Control Valve Load Sense Relief
Attachment Coupler Hydraulic Operation
Group 15: Diagnostic Information
Hydraulic System Schematic
Hydraulic System Component Location
Attachment Coupler Hydraulic Component Location
Slow Steering Hydraulics
No Steering Hydraulics, Loader Hydraulics OK
Hard Steering
Steering Valve Does Not Return to Neutral
No Response when Steering Wheel is Turned, Loader Hydraulics OK
Machine Turns in Opposite Direction
Excessive Vibration of the Steering Wheel
Machine Turns when Steering Valve is in Neutral
Steering Wheel Kickback
Excessive Steering Wheel Turns To Steer Machine
Erratic (“Spongy”) Steering
Steering Wheel "Locks" Up
Poor Centering of Steering Wheel (Wheels Continue to Move After Steering Wheel is Stopped)
Steering Wheel or Front Wheels Slowly Turn by Themselves When Using Backhoe or Loader
Steering Wheel Turns Apply Rear Axle Service Brakes
Steering Wheel Turns Freely With No Resistance or Action On Steered Wheels
Steering Wheel Turns With Slight Resistance and No Action On Steered Wheels
Wander—Vehicle Will Not Stay in a Straight Line
No Loader or Steering Hydraulics
No Loader Hydraulics
Low Loader Hydraulic Power
Low Hydraulic Power
Engine Pulls Down Excessively During Loader Operation
Engine Pulls Down Excessively During Backhoe Operation
Slow Hydraulic Functions
Loader or Backhoe Operates Slowly in One Function
No Loader or Backhoe Power in One Function
No Stabilizer Hydraulics
Slow Loader and Backhoe Hydraulics
Low Hydraulic Power (Low Hydraulic Pressure)
Hydraulic Function Makes "Chattering" Noise
Functions Drift
Control Valve Sticks or Works Hard
Hydraulic Oil Overheats
Foaming Oil
Hydraulic Pump Leaking
Excessive Pump Noise
Attachment Coupler Not Working
Boom or Crowd Function is Slow, Sticks, or Does not Move
Group 20: Adjustments
Loader Bucket Self-Leveling Linkage and Return-To-Dig Switch Adjustment
Loader Lever and Stabilizer Lever Adjustment
Backhoe Control Lever to Valve Linkage (Two Lever) Adjustment
Selective Flow Solenoid Control Valve Adjustment
Ride Control Accumulator Charge Procedure
Ride Control Accumulator Charge Check Procedure
Ride Control Accumulator Hydraulic Pressure Release Procedure
Pilot Control Pressure Adjustment
Pilot Control Manifold Valve Accumulator Discharge Procedure
Pilot Enable and Pattern Select Valve Accumulator Discharge Procedure
Group 25: Tests
JT02156A Digital Pressure And Temperature Analyzer Installation
Hydraulic Oil Warmup Procedure
Hydraulic Oil Sampling Procedure—If Equipped
Hydraulic Circuit Pressure Release
Pump Load Sense Differential Pressure Test
Hydraulic Pump Flow Test
Hydraulic Return Pressure Test
Backhoe, Loader, and Steering Load Sense Relief Valve Pressure Test
Power Limiting Valve Test
Pilot Control Pressure Test
Pilot Control Accumulator Charge Pressure Test
Hydraulic Oil Cooler Restriction Test
Circuit Relief Valve Test With Remote Pump
Steering System Leakage Test
Steering Cylinder Leakage Test
Hydraulic Cylinder Leakage Test
Function Drift Test
Loader and Stabilizer Control Valve Lockout Leakage Test
Section 9031: Heating And Air Conditioning
Group 05: Theory Of Operation
Air Conditioning System Cycle Of Operation
Group 15: Diagnostic Information
Air Conditioning System Does Not Operate
Air Conditioner Does Not Cool Interior of Cab
Air Conditioner Runs Constantly, Too Cold
Interior Windows Continue to Fog
Heater System Does Not Operate
Heater Does Not Warm Interior of Cab
Air Conditioning and Heater System Component Location
Group 25: Tests
Proper Refrigerant Handling
R134a Refrigerant Cautions
R134a Air Conditioning System Test
Operating Pressure Diagnostic Chart
Expansion Valve Operation Test
Blower Switch Test
Blower Resistor Test
Heater Blower Motor Test
Freeze Control Switch Test
Air Conditioning Switch Test
Binary Pressure Switch Test
Compressor Clutch Coil Test
Air Conditioning System Leak Test
Refrigerant Hoses And Tubing Inspection
John Deere 710J Backhoe Loader Technical Service Manual - Operation & Test (TM10874)