Nissan Almera Classic, Almera Tino (N15/N16/B10/V10) Service & Repair Manuals
Complete workshop repair service manual with electrical wiring diagrams for Nissan Almera Classic, Almera Tino (N15/N16/B10/V10). It's the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
Nissan Almera Classic, Almera Tino (N15/N16/B10/V10) service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
QUICK REFERENCE INDEX
GENERAL INFORMATION - GI
MAINTENANCE - MA
ENGINE MECHANICAL - EM
ENGINE LUBRICATION & COOLING SYSTEMS - LC
ENGINE CONTROL SYSTEM - EC
ACCELERATOR CONTROL, FUEL & EXHAUST SYSTEMS - FE
5MT – CLUTCH CL - 5MT
6MT – CLUTCH CL - 6MT
5MT – MANUAL TRANSAXLE MT - 5MT
6MT – MANUAL TRANSAXLE MT - 6MT
AUTOMATIC TRANSAXLE - AT
FRONT & REAR AXLE - AX
FRONT & REAR SUSPENSION - SU
BRAKE SYSTEM - BR
STEERING SYSTEM - ST
RESTRAINT SYSTEM - RS
BODY & TRIM - BT
AUTOMATIC AIR CONDITIONER - ATC
STARTING & CHARGING SYSTEMS - SC
ELECTRICAL SYSTEM - EL
ALPHABETICAL INDEX - IDX
EXCERPT:
Precautions
PRECAUTIONS
I When installing each rubber part, final tightening must be carried out under unladen condition* with tires on ground.
Oil will shorten the life of rubber bushes. Be sure to wipe off any spilled oil.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
I Use flare nut wrench when removing or installing brake tubes.
I After installing removed suspension parts, check wheel alignment.
I Do not jack up at the trailing arm and lateral link.
I Always torque brake lines when installing.
I Lock nuts are unreusable parts; always use new ones.
When replacing, do not wipe the oil off of the new lock nut before tightening.
…
QUICK REFERENCE INDEX
GENERAL INFORMATION GI
MAINTENANCE MA
ALMERA ENGINE MECHANICAL EM
MODEL N15 SERIES ENGINE LUBRICATION &
COOLING SYSTEMS LC
ENGINE CONTROL SYSTEM EC
ACCELERATOR CONTROL,
FUEL & EXHAUST SYSTEMS FE
CLUTCH CL
MANUAL TRANSAXLE MT
AUTOMATIC TRANSAXLE AT
FRONT AXLE & FRONT SUSPENSION FA
REAR AXLE & REAR SUSPENSION RA
BRAKE SYSTEM BR
STEERING SYSTEM ST
RESTRAINT SYSTEM RS
BODY & TRIM BT
HEATER & AIR CONDITIONER HA
ELECTRICAL SYSTEM EL
ALPHABETICAL INDEX IDX
VALVE Oil SEAL
1. Remove rocker cover.
2. Remove camshaft.
3. Remove valve spring. Refer to "CYLINDER HEAD".
4. Remove valve oil seal with a suitable tool.
Piston concerned should be set at TOC to prevent valve from falling.
5. Apply engine oil to new valve oil seal and install it with Tool.
Be Remove the following parts: Engine undercover, Right-side splash cover, Alternator and power steering drive belts, Crankshaft pulley.
Remove front oil seal from front cover. Careful not to damage oil seal portion.
…
Fuel Line Inspection
Make sure that fuel line, fuel filler cap and fuel tank are at- tached correctly. If there is tremble or dir, repair or replace them.
Removal • Installation
WARNING:
When replacing the fuel line part, observe the followings:
Put a “CAUTION: INFLAMMABLE” sign in the workshop.
Be sure to work in a well ventilated area and to furnish workshop with a CO2 fire extinguisher.
Do not smoke while working on the fuel system. Also, work in location without any fire.
WARNING:
Use the following procedure before removing the fuel line parts.
a) Drain engine oil to the anti-explosible container and close it tight.
b) Release fuel pressure from the fuel line. Refer to “FUEL PRESSURE RELEASE” (QG16: EC-26).
c) Disconnect the battery negative cable.
Always replace O-ring with a new one.
Do not install the fuel tube twisted.
Do not tighten the hose clamp excessively. The fuel hose can be damaged.
Make sure that there are no fuel leaks at the fuel system connections while the engine is running after installing the fuel tube.
a) Turn the ignition switch ON (engine not running) and generate the fuel pressure in the fuel line.
Also, make sure that are no fuel leaks at the connec- tions.
b) Start engine, rev it up and make sure there are no fuel leaks at the fuel system connections.
Use only NISSAN Geunuine part when replacing the fuel filler cap.
…
Almera_(N15-16)....2
'95-'00 Almera (N15)....3
1995 Nissan Almera (Model N15 Series) Sedan & Hatchback....3
1996-1997 Supplement....1669
1998 Supplement....2206
1999-2000 Supplement Manual....2776
Body Repair Manual....2902
01n16s-333....2948
at....2949
Indice....2949
GENERAL....2949
PRECAUCIONES....2955
"AIRBAG" y "PRETENSOR DEL CINTURON DE SEGURIDAD" del sistema de seguridad suplementario (SRS)....2955
Precauciones para el sistema de diagnóstico en el vehículo (EURO-OBD) de T/A y motor - Euro-OBD -....2955
Precauciones....2956
Notas para el servicio o precauciones....2957
Esquema de conexiones y diagnóstico deaverías....2958
PREPARACION....2959
Herramientas especiales de servicio....2959
Herramientas comerciales de servicio....2961
FLUIDO DE LA T/A....2963
Comprobación del fluido de la T/A....2963
Cambio del fluido de la T/A....2963
SISTEMA GENERAL....2965
Ubicación de los componentes eléctricos de laT/A....2965
Diagrama de circuito....2966
Vista seccional - Modelos 3AX00, 3AX01,3AX19, 3AX63 y 3AX64....2968
Vista seccional - Modelos 3AX10 y 3AX18....2969
Circuito de control hidráulico....2970
Mecanismo de cambio....2971
Sistema de control....2980
Mecanismo de control....2981
Válvula de control....2986
DIAGNOSTICO DE AVERIAS - INSPECCION BASICA....3032
Comprobación del fluido de la T/A....3032
Prueba de calado....3032
...
TROUBLE DIAGNOSIS - SPECIFICATION VALUE....7520
Description....7520
Testing Condition....7520
Inspection Procedure....7520
Diagnostic Procedure....7521
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT....7524
Description....7524
Diagnostic Procedure....7524
POWER SUPPLY CIRCUIT FOR ECM....7525
Wiring Diagram....7525
Diagnostic Procedure....7526
Component Inspection....7530
ECM RELAY....7530
DTC U1000, U1001 CAN COMMUNICATION LINE....7531
Description....7531
On Board Diagnosis Logic....7531
DTC Confirmation Procedure....7531
Wiring Diagram....7532
Diagnostic Procedure....7533
DTC P0011 IVT CONTROL....7534
Description....7534
SYSTEM DESCRIPTION....7534
CONSULT-II Reference Value in Data Monitor Mode....7534
On Board Diagnosis Logic....7535
FAIL-SAFE MODE....7535
DTC Confirmation Procedure....7535
WITH CONSULT-II....7535
WITH GST....7536
Diagnostic Procedure....7536
DTC P0031, P0032 HO2S1 HEATER....7537
Description....7537
SYSTEM DESCRIPTION....7537
OPERATION....7537
CONSULT-II Reference Value in Data Monitor Mode....7537
On Board Diagnosis Logic....7537
DTC Confirmation Procedure....7537
WITH CONSULT-II....7537
WITH GST....7538
Wiring Diagram....7539
Diagnostic Procedure....7540
Component Inspection....7542
HEATED OXYGEN SENSOR 1 HEATER....7542
Removal and Installation....7542
HEATED OXYGEN SENSOR 1....7542
DTC P0037, P0038 HO2S2 HEATER....7543
Description....7543
SYSTEM DESCRIPTION....7543
OPERATION....7543
CONSULT-II Reference Value in Data Monitor Mode....7543
On Board Diagnosis Logic....7543
DTC Confirmation Procedure....7543
WITH CONSULT-II....7543
WITH GST....7544
Wiring Diagram....7545
Diagnostic Procedure....7546
Component Inspection....7548
HEATED OXYGEN SENSOR 2 HEATER....7548
Removal and Installation....7548
HEATED OXYGEN SENSOR 2....7548
DTC P0102, P0103 MAF SENSOR....7549
Component Description....7549
CONSULT-II Reference Value in Data Monitor Mode....7549
On Board Diagnosis Logic....7549
FAIL-SAFE MODE....7549
DTC Confirmation Procedure....7550
PROCEDURE FOR DTC P0102....7550
With CONSULT-II....7550
With GST....7550
PROCEDURE FOR DTC P0103....7550
With CONSULT-II....7550
With GST....7550
Wiring Diagram....7551
Diagnostic Procedure....7552
Component Inspection....7554
MASS AIR FLOW SENSOR....7554
Removal and Installation....7554
MASS AIR FLOW SENSOR....7554
DTC P0112, P0113 IAT SENSOR....7555
Component Description....7555
On Board Diagnosis Logic....7555
DTC Confirmation Procedure....7555
WITH CONSULT-II....7555
WITH GST....7555
Wiring Diagram....7556
Diagnostic Procedure....7557
Component Inspection....7558
INTAKE AIR TEMPERATURE SENSOR....7558
Removal and Installation....7558
MASS AIR FLOW SENSOR....7558
DTC P0117, P0118 ECT SENSOR....7559
Component Description....7559
On Board Diagnosis Logic....7559
FAIL-SAFE MODE....7559
DTC Confirmation Procedure....7560
WITH CONSULT-II....7560
WITH GST....7560
Wiring Diagram....7561
Diagnostic Procedure....7562
Component Inspection....7563
ENGINE COOLANT TEMPERATURE SENSOR....7563
Removal and Installation....7563
ENGINE COOLANT TEMPERATURE SENSOR....7563
DTC P0132 HO2S1....7564
Component Description....7564
CONSULT-II Reference Value in Data Monitor Mode....7564
On Board Diagnosis Logic....7564
DTC Confirmation Procedure....7565
WITH CONSULT-II....7565
WITH GST....7565
Wiring Diagram....7566
Diagnostic Procedure....7567
Component Inspection....7568
HEATED OXYGEN SENSOR 1....7568
With CONSULT-II....7568
Without CONSULT-II....7569
Removal and Installation....7569
HEATED OXYGEN SENSOR 1....7569
DTC P0133 HO2S1....7570
Component Description....7570
CONSULT-II Reference Value in Data Monitor Mode....7570
On Board Diagnosis Logic....7570
DTC Confirmation Procedure....7571
WITH CONSULT-II....7571
Overall Function Check....7572
WITH GST....7572
Wiring Diagram....7573
Diagnostic Procedure....7574
Component Inspection....7577
HEATED OXYGEN SENSOR 1....7577
With CONSULT-II....7577
Without CONSULT-II....7578
Removal and Installation....7579
HEATED OXYGEN SENSOR 1....7579
DTC P0134 HO2S1....7580
Component Description....7580
CONSULT-II Reference Value in Data Monitor Mode....7580
On Board Diagnosis Logic....7580
DTC Confirmation Procedure....7581
WITH CONSULT-II....7581
Overall Function Check....7581
WITH GST....7581
Wiring Diagram....7583
Diagnostic Procedure....7584
Component Inspection....7585
HEATED OXYGEN SENSOR 1....7585
With CONSULT-II....7585
Without CONSULT-II....7586
Removal and Installation....7586
HEATED OXYGEN SENSOR 1....7586
DTC P0138 HO2S2....7587
Component Description....7587
CONSULT-II Reference Value in Data Monitor Mode....7587
On Board Diagnosis Logic....7587
DTC Confirmation Procedure....7588
WITH CONSULT-II....7588
WITH GST....7588
Wiring Diagram....7589
Diagnostic Procedure....7590
Component Inspection....7591
HEATED OXYGEN SENSOR 2....7591
With CONSULT-II....7591
Without CONSULT-II....7592
Removal and Installation....7592
HEATED OXYGEN SENSOR 2....7592
DTC P0139 HO2S2....7593
Component Description....7593
CONSULT-II Reference Value in Data Monitor Mode....7593
On Board Diagnosis Logic....7593
DTC Confirmation Procedure....7594
WITH CONSULT-II....7594
Procedure for COND1....7594
Procedure for COND2....7595
Procedure for COND3....7595
Overall Function Check....7595
WITH GST....7595
Wiring Diagram....7596
Diagnostic Procedure....7597
Component Inspection....7599
HEATED OXYGEN SENSOR 2....7599
With CONSULT-II....7599
Without CONSULT-II....7600
Removal and Installation....7600
HEATED OXYGEN SENSOR 2....7600
DTC P0171 FUEL INJECTION SYSTEM FUNCTION....7601
On Board Diagnosis Logic....7601
DTC Confirmation Procedure....7601
WITH CONSULT-II....7601
WITH GST....7602
Wiring Diagram....7603
Diagnostic Procedure....7604
DTC P0172 FUEL INJECTION SYSTEM FUNCTION....7608
On Board Diagnosis Logic....7608
DTC Confirmation Procedure....7608
WITH CONSULT-II....7608
WITH GST....7608
Wiring Diagram....7610
Diagnostic Procedure....7611
DTC P0221 TP SENSOR....7614
Component Description....7614
CONSULT-II Reference Value in Data Monitor Mode....7614
On Board Diagnosis Logic....7614
FAIL-SAFE MODE....7614
DTC Confirmation Procedure....7614
WITH CONSULT-II....7615
WITH GST....7615
Wiring Diagram....7616
Diagnostic Procedure....7617
Component Inspection....7620
THROTTLE POSITION SENSOR....7620
Removal and Installation....7620
ELECTRIC THROTTLE CONTROL ACTUATOR....7620
DTC P0222, P0223 TP SENSOR....7621
Component Description....7621
CONSULT-II Reference Value in Data Monitor Mode....7621
On Board Diagnosis Logic....7621
FAIL-SAFE MODE....7621
DTC Confirmation Procedure....7621
WITH CONSULT-II....7622
WITH GST....7622
Wiring Diagram....7623
Diagnostic Procedure....7624
Component Inspection....7627
THROTTLE POSITION SENSOR....7627
Removal and Installation....7627
ELECTRIC THROTTLE CONTROL ACTUATOR....7627
DTC P0226 APP SENSOR....7628
Component Description....7628
CONSULT-II Reference Value in Data Monitor Mode....7628
On Board Diagnosis Logic....7628
FAIL-SAFE MODE....7628
DTC Confirmation Procedure....7628
WITH CONSULT-II....7629
WITH GST....7629
Wiring Diagram....7630
Diagnostic Procedure....7631
Component Inspection....7635
ACCELERATOR PEDAL POSITION SENSOR....7635
Removal and Installation....7635
ACCELERATOR PEDAL....7635
DTC P0227, P0228 APP SENSOR....7636
Component Description....7636
CONSULT-II Reference Value in Data Monitor Mode....7636
On Board Diagnosis Logic....7636
FAIL-SAFE MODE....7636
DTC Confirmation Procedure....7636
WITH CONSULT-II....7637
WITH GST....7637
Wiring Diagram....7638
Diagnostic Procedure....7639
Component Inspection....7641
ACCELERATOR PEDAL POSITION SENSOR....7641
Removal and Installation....7642
ACCELERATOR PEDAL....7642
DTC P0300 - P0304 MULTIPLE CYLINDER MISFIRE, NO. 1 - 4 CYLINDER MISFIRE....7643
On Board Diagnosis Logic....7643
DTC Confirmation Procedure....7643
WITH CONSULT-II....7644
WITH GST....7644
Diagnostic Procedure....7644
DTC P0327, P0328 KS....7648
Component Description....7648
On Board Diagnosis Logic....7648
DTC Confirmation Procedure....7648
WITH CONSULT-II....7648
WITH GST....7648
Wiring Diagram....7649
Diagnostic Procedure....7650
Component Inspection....7651
KNOCK SENSOR....7651
Removal and Installation....7651
KNOCK SENSOR....7651
DTC P0335 CKP SENSOR (POS)....7652
Component Description....7652
CONSULT-II Reference Value in Data Monitor Mode....7652
On Board Diagnosis Logic....7652
DTC Confirmation Procedure....7652
WITH CONSULT-II....7652
WITH GST....7652
Wiring Diagram....7653
Diagnostic Procedure....7654
Component Inspection....7656
CRANKSHAFT POSITION SENSOR (POS)....7656
Removal and Installation....7657
CRANKSHAFT POSITION SENSOR (POS)....7657
DTC P0340 CMP SENSOR (PHASE)....7658
Component Description....7658
On Board Diagnosis Logic....7658
DTC Confirmation Procedure....7658
WITH CONSULT-II....7658
WITH GST....7658
Wiring Diagram....7659
Diagnostic Procedure....7660
Component Inspection....7662
CAMSHAFT POSITION SENSOR (PHASE)....7662
Removal and Installation....7663
CAMSHAFT POSITION SENSOR (PHASE)....7663
DTC P0420 THREE WAY CATALYST FUNCTION....7664
On Board Diagnosis Logic....7664
DTC Confirmation Procedure....7664
WITH CONSULT-II....7664
Overall Function Check....7665
WITH GST....7665
Diagnostic Procedure....7666
DTC P0444 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE....7669
Description....7669
SYSTEM DESCRIPTION....7669
COMPONENT DESCRIPTION....7669
CONSULT-II Reference Value in Data Monitor Mode....7669
On Board Diagnosis Logic....7670
DTC Confirmation Procedure....7670
WITH CONSULT-II....7670
WITH GST....7670
Wiring Diagram....7671
Diagnostic Procedure....7672
Component Inspection....7674
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE....7674
With CONSULT-II....7674
Without CONSULT-II....7674
Removal and Installation....7674
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE....7674
DTC P0500 VSS....7675
Description....7675
On Board Diagnosis Logic....7675
DTC Confirmation Procedure....7675
WITH CONSULT-II....7675
Overall Function Check....7676
WITH GST....7677
Diagnostic Procedure....7677
DTC P0550 PSP SENSOR....7678
Component Description....7678
CONSULT-II Reference Value in Data Monitor Mode....7678
On Board Diagnosis Logic....7678
DTC Confirmation Procedure....7678
WITH CONSULT-II....7678
WITH GST....7678
Wiring Diagram....7679
Diagnostic Procedure....7680
Component Inspection....7682
POWER STEERING PRESSURE SENSOR....7682
DTC P0605 ECM....7683
Component Description....7683
On Board Diagnosis Logic....7683
FAIL-SAFE MODE....7683
DTC Confirmation Procedure....7683
PROCEDURE FOR MALFUNCTION A....7683
With CONSULT-II....7683
With GST....7683
PROCEDURE FOR MALFUNCTION B....7684
With CONSULT-II....7684
With GST....7684
PROCEDURE FOR MALFUNCTION C....7684
With CONSULT-II....7684
With GST....7684
Diagnostic Procedure....7684
DTC P1065 ECM POWER SUPPLY....7686
Component Description....7686
On Board Diagnosis Logic....7686
DTC Confirmation Procedure....7686
WITH CONSULT-II....7686
WITH GST....7686
Wiring Diagram....7687
Diagnostic Procedure....7688
DTC P1111 IVT CONTROL SOLENOID VALVE....7690
Component Description....7690
CONSULT-II Reference Value in Data Monitor Mode....7690
On Board Diagnosis Logic....7690
DTC Confirmation Procedure....7690
WITH CONSULT-II....7690
WITH GST....7690
Wiring Diagram....7691
Diagnostic Procedure....7692
Component Inspection....7693
INTAKE VALVE TIMING CONTROL SOLENOID VALVE....7693
Removal and Installation....7693
INTAKE VALVE TIMING CONTROL SOLENOID VALVE....7693
DTC P1121 ELECTRIC THROTTLE CONTROL ACTUATOR....7694
Component Description....7694
On Board Diagnosis Logic....7694
FAIL-SAFE MODE....7694
DTC Confirmation Procedure....7694
PROCEDURE FOR MALFUNCTION A AND B....7694
...
PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"....17270
PRECAUTIONS FOR NATS (NISSAN ANTI-THEFT SYSTEM)....17270
GENERAL PRECAUTIONS....17271
PRECAUTIONS FOR MULTIPORT FUEL INJECTION SYSTEM OR ENGINE CONTROL SYSTEM....17273
PRECAUTIONS FOR THREE WAY CATALYST....17273
PRECAUTIONS FOR HOSES....17273
PRECAUTIONS FOR ENGINE OILS....17274
PRECAUTIONS FOR FUEL....17275
PRECAUTIONS FOR AIR CONDITIONING....17275
HOW TO USE THIS MANUAL....17276
HOW TO READ WIRING DIAGRAMS....17278
Sample/Wiring Diagram - EXAMPL -....17278
OPTIONAL SPLICE....17279
Description....17280
CONNECTOR SYMBOLS....17282
HARNESS INDICATION....17283
COMPONENT INDICATION....17283
SWITCH POSITIONS....17283
DETECTABLE LINES AND NON-DETECTABLE LINES....17284
MULTIPLE SWITCH....17285
REFERENCE AREA....17286
HOW TO PERFORM EFFICIENT DIAGNOSES FOR AN ELECTRICAL INCIDENT....17288
Work Flow....17288
Incident Simulation Tests....17289
INTRODUCTION....17289
VEHICLE VIBRATION....17289
HEAT SENSITIVE....17290
FREEZING....17290
WATER INTRUSION....17291
ELECTRICAL LOAD....17291
COLD OR HOT START UP....17291
Circuit Inspection....17291
INTRODUCTION....17291
TESTING FOR "OPENS" IN THE CIRCUIT....17292
TESTING FOR "SHORTS" IN THE CIRCUIT....17293
GROUND INSPECTION....17294
VOLTAGE DROP TESTS....17294
CONTROL UNIT CIRCUIT TEST....17296
HOW TO FOLLOW TROUBLE DIAGNOSES....17298
How to Follow Test Groups in Trouble Diagnoses....17299
Key to Symbols Signifying Measurements or Procedures....17300
CONSULT-II CHECKING SYSTEM....17302
Function and System Application....17302
Nickel Metal Hydride Battery Replacement....17303
Checking Equipment....17303
CONSULT-II Start Procedure....17304
CONSULT-II Data Link Connector (DLC) Circuit....17304
INSPECTION PROCEDURE....17304
IDENTIFICATION INFORMATION....17305
Model Variation....17305
PREFIX AND SUFFIX DESIGNATIONS....17305
Identification Number....17306
VEHICLE IDENTIFICATION NUMBER ARRANGEMENT....17306
IDENTIFICATION PLATE....17307
ENGINE SERIAL NUMBER....17307
AUTOMATIC TRANSAXLE NUMBER....17307
MANUAL TRANSAXLE NUMBER....17308
Dimensions....17309
Wheels and Tires....17309
LIFTING POINTS AND TOW TRUCK TOWING....17310
Preparation....17310
SPECIAL SERVICE TOOLS....17310
Board-on Lift....17310
Garage Jack and Safety Stand....17311
2-pole Lift....17312
Tow Truck Towing....17313
TOWING A H.CVT MODEL WITH FOUR WHEELS ON GROUND....17313
TOWING A H.CVT MODEL WITH REAR WHEELS RAISED (WITH FRONT WHEELS ON GROUND)....17313
TOWING POINT....17314
TIGHTENING TORQUE OF STANDARD BOLTS....17315
ISO 15031–2 TERMINOLOGY LIST....17316
ISO 15031–2 Terminology List....17316
idx....17320
lc....17330
Table of Contents....17330
QG....17332
ENGINE LUBRICATION SYSTEM....17332
Precautions....17332
LIQUID GASKET APPLICATION PROCEDURE....17332
Preparation....17332
SPECIAL SERVICE TOOLS....17332
Lubrication Circuit....17333
Oil Pressure Check....17334
Oil Pump....17334
REMOVAL AND INSTALLATION....17334
DISASSEMBLY AND ASSEMBLY....17335
INSPECTION....17336
REGULATOR VALVE INSPECTION....17336
Changing Engine Oil....17337
Changing Oil Filter....17338
Service Data and Specifications (SDS)....17339
OIL PRESSURE CHECK....17339
OIL PUMP INSPECTION....17339
REGULATOR VALVE INSPECTION....17339
OIL CAPACITY....17339
ENGINE COOLING SYSTEM....17340
Precautions....17340
LIQUID GASKET APPLICATION PROCEDURE....17340
Preparation....17340
SPECIAL SERVICE TOOLS....17340
Cooling Circuit....17341
System Check....17341
CHECKING COOLING SYSTEM HOSES....17341
CHECKING RADIATOR....17342
CHECKING RADIATOR CAP....17342
CHECKING COOLING SYSTEM FOR LEAKS....17342
Water Pump....17343
REMOVAL AND INSTALLATION....17343
INSPECTION....17343
Thermostat....17344
REMOVAL AND INSTALLATION....17344
INSPECTION....17345
Radiator....17345
COMPONENTS....17345
Cooling Fan....17346
COMPONENTS....17346
CONTROL SYSTEM....17347
Changing Engine Coolant....17347
- DRAINING ENGINE COOLANT -....17347
- REFILLING ENGINE COOLANT -....17348
- FLUSHING COOLING SYSTEM -....17348
Overheating Cause Analysis....17349
Service Data and Specifications (SDS)....17350
THERMOSTAT....17350
RADIATOR....17350
COOLANT CAPACITY....17350
YD....17351
ENGINE LUBRICATION SYSTEM....17351
Precautions....17351
LIQUID GASKET APPLICATION PROCEDURE....17351
Preparation....17351
SPECIAL SERVICE TOOLS....17351
Lubrication Circuit....17352
Oil Pressure Check....17353
Oil Pump....17353
REMOVAL AND INSTALLATION....17353
DISASSEMBLY AND ASSEMBLY....17354
OIL PUMP INSPECTION....17354
REGULATOR VALVE INSPECTION....17355
Changing Engine Oil....17356
Oil Filter Bracket....17357
REMOVAL AND INSTALLATION....17357
Changing Oil Filter....17357
REMOVAL....17358
INSTALLATION....17358
Oil Cooler....17359
REMOVAL AND INSTALLATION....17359
Service Data and Specifications (SDS)....17360
OIL PRESSURE CHECK....17360
REGULATOR VALVE INSPECTION....17360
OIL PUMP INSPECTION....17360
ENGINE OIL CAPACITY....17360
ENGINE COOLING SYSTEM....17361
Precautions....17361
LIQUID GASKET APPLICATION PROCEDURE....17361
Preparation....17361
SPECIAL SERVICE TOOLS....17361
Cooling Circuit....17362
System Check....17363
CHECKING COOLING SYSTEM HOSES....17363
CHECKING RADIATOR....17363
CHECKING RADIATOR CAP....17363
CHECKING COOLING SYSTEM FOR LEAKS....17364
Water Pump....17364
REMOVAL AND INSTALLATION....17364
REMOVAL....17365
INSPECTION....17365
INSTALLATION....17365
Thermostat....17366
REMOVAL AND INSTALLATION....17366
INSPECTION....17367
Radiator....17368
COMPONENTS....17368
REMOVAL AND INSTALLATION....17368
Cooling Fan....17369
COMPONENTS....17369
CONTROL SYSTEM....17369
Changing Engine Coolant....17369
- DRAINING ENGINE COOLANT -....17369
- REFILLING ENGINE COOLANT -....17370
- FLUSHING COOLING SYSTEM -....17370
Overheating Cause Analysis....17371
Service Data and Specifications (SDS)....17372
THERMOSTAT....17372
RADIATOR....17372
ENGINE COOLANT CAPACITY....17372
ma....17374
Table of Contents....17374
PRE-DELIVERY INSPECTION ITEMS....17375
GENERAL MAINTENANCE....17376
PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)....17377
Engine and Emission Control Maintenance (QG18 engine)....17377
Engine Maintenance (YD22 engine)....17378
Chassis and Body Maintenance....17379
Maintenance Under Severe Driving Conditions....17380
SEVERE DRIVING CONDITIONS....17380
PERIODIC MAINTENANCE (FOR EUROPE)....17381
Maintenance Schedule for Petrol Engines (Annual Mileage < 30,000 km/year)....17381
QG18DE ENGINE....17381
CHASSIS AND BODY MAINTENANCE....17382
Maintenance Schedule for Diesel Engines (Annual Mileage < 30,000 km/year)....17383
YD22 ENGINE....17383
CHASSIS AND BODY MAINTENANCE....17384
Maintenance Under Severe Driving Conditions (Annual Driving Distance < 30,000 km/year)....17385
Maintenance Schedule for Petrol Engines (Annual Mileage > 30,000 km/year)....17387
QG18DE ENGINE....17387
CHASSIS AND BODY MAINTENANCE....17388
Maintenance Schedule for Diesel Engines (Annual Mileage > 30,000 km/year)....17389
YD22 ENGINE....17389
CHASSIS AND BODY MAINTENANCE....17390
Maintenance Under Severe Driving Conditions (Annual Driving Distance > 30,000 km/year)....17391
RECOMMENDED FLUIDS AND LUBRICANTS....17393
Fluids and Lubricants....17393
SAE Viscosity Number....17394
GASOLINE ENGINE....17394
DIESEL ENGINE....17394
Engine Coolant Mixture Ratio....17395
mt....17396
Table of Contents....17396
RS6F51R....17398
PRECAUTIONS....17398
Caution....17398
PREPARATION....17399
Special Service Tools....17399
Commercial Service Tools....17401
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....17402
NVH Troubleshooting Chart....17402
MANUAL TRANSAXLE....17402
DESCRIPTION....17403
Cross-Sectional View....17403
DOUBLE-CONE SYNCHRONIZER....17404
REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD)....17404
M/T OIL....17405
Changing M/T Oil....17405
DRAINING....17405
FILLING....17405
Checking M/T Oil....17405
OIL LEAKAGE AND OIL LEVEL....17405
SIDE OIL SEAL....17406
Removal and Installation....17406
REMOVAL....17406
INSTALLATION....17406
POSITION SWITCH....17407
Checking....17407
BACK-UP LAMP SWITCH....17407
NEUTRAL POSITION SWITCH....17407
CONTROL LINKAGE....17408
Removal and Installation of Control Device and Cable....17408
AIR BREATHER HOSE....17409
Removal and Installation....17409
TRANSAXLE ASSEMBLY....17410
Removal and Installation....17410
REMOVAL....17410
INSTALLATION....17411
Component Parts....17412
CASE AND HOUSING COMPONENTS....17412
GEAR COMPONENTS....17413
SHIFT CONTROL COMPONENTS....17415
FINAL DRIVE COMPONENTS....17416
Disassembly and Assembly....17416
DISASSEMBLY....17416
ASSEMBLY....17420
Adjustment....17427
INPUTSHAFT END PLAY....17427
DIFFERENTIAL SIDE BEARING PRELOAD....17428
MAINSHAFT END PLAY....17429
REVERSE IDLER GEAR END PLAY....17430
INPUT SHAFT AND GEARS....17432
Assembly and Disassembly....17432
DISASSEMBLY....17432
INSPECTION AFTER DISASSEMBLY....17433
Input Shaft and Gear....17433
Synchronizer....17433
Baulk ring clearance....17434
Bearing....17434
ASSEMBLY....17434
MAINSHAFT AND GEARS....17439
Assembly and Disassembly....17439
DISASSEMBLY....17439
INSPECTION AFTER DISASSEMBLY....17440
Mainshaft and Gears....17440
Synchronizer....17440
Baulk ring clearance....17441
Bearing....17441
ASSEMBLY....17442
REVERSE IDLER SHAFT AND GEARS....17448
Assembly and Disassembly....17448
DISASSEMBLY....17448
INSPECTION AFTER DISASSEMBLY....17448
Reverse Idler Shaft and Gears....17448
Synchronizer....17448
Bearing....17449
ASSEMBLY....17449
FINAL DRIVE....17450
Assembly and Disassembly....17450
PRE-INSPECTION....17450
DISASSEMBLY....17450
INSPECTION AFTER DISASSEMBLY....17451
Gear Washer, Shaft and Case....17451
Bearing....17451
ASSEMBLY....17451
SHIFT CONTROL....17454
Inspection....17454
SHIFT FORK....17454
SERVICE DATA AND SPECIFICATIONS (SDS)....17455
General Specifications....17455
TRANSAXLE....17455
FINAL GEAR....17455
Gear End Play....17456
Clearance Between Baulk Ring and Gear....17456
3RD, 4TH, 5TH, 6th & REVERSE BAULK RING....17456
1ST AND 2ND DOUBLE BAULK RING....17456
Available Snap Rings....17456
6TH BUSHING....17456
Available C-rings....17457
MAINSHAFT C-RING....17457
Available Thrust Washer....17457
INPUT SHAFT THRUST WASHER....17457
DIFFERENTIAL SIDE GEAR THRUST WASHER....17457
Available Adjusting Shims....17458
MAINSHAFT ADJUSTING SHIM....17458
INPUT SHAFT REAR BEARING ADJUSTING SHIM....17458
MAINSHAFT REAR BEARING ADJUSTING SHIM....17458
REVERSE IDLER GEAR ADJUSTING SHIM....17458
6TH MAIN GEAR ADJUSTING SHIM....17459
Available Shims....17459
BEARING PRELOAD....17459
DIFFERENTIAL SIDE BEARING ADJUSTING SHIM (S)....17459
mt_5mt....17460
Table of Contents....17460
RS5F70A....17463
PREPARATION....17463
Special Service Tools....17463
Commercial Service Tools....17464
RS5F50A....17466
PREPARATION....17466
Special Service Tools....17466
Commercial Service Tools....17467
RS5F70A, RS5F50A....17469
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....17469
NVH Troubleshooting Chart....17469
MANUAL TRANSAXLE....17469
RS5F70A....17470
M/T OIL....17470
Changing M/T Oil....17470
Checking....17470
OIL LEAK AND OIL LEVEL....17470
RS5F50A....17471
M/T OIL....17471
Changing M/T Oil....17471
Checking....17471
OIL LEAK AND OIL LEVEL....17471
RS5F70A, RS5F50A....17472
DESCRIPTION....17472
Cross-sectional View - RS5F70A....17472
Cross-sectional View - RS5F50A....17473
DOUBLE-CONE SYNCHRONIZER....17474
ON-VEHICLE SERVICE....17475
Replacing Oil Seal....17475
DIFFERENTIAL OIL SEAL....17475
STRIKING ROD OIL SEAL....17475
Position Switch Check....17476
BACK-UP LAMP SWITCH....17476
PNP SWITCH....17476
BACK-UP LAMP SWITCH AND PNP SWITCH....17477
RS5F70A....17478
REMOVAL AND INSTALLATION....17478
Removal....17478
Installation....17479
MODEL QG18DE ENGINE....17479
RS5F50A....17480
REMOVAL AND INSTALLATION....17480
Removal....17480
Installation....17482
MODEL YD ENGINE....17482
RS5F70A, RS5F50A....17483
TRANSAXLE GEAR CONTROL....17483
Components....17483
RS5F70A....17484
OVERHAUL....17484
Case Components....17484
Gear Components....17485
Shift Control Components....17486
Final Drive Components....17487
DISASSEMBLY....17488
Transaxle Case....17488
Clutch Housing....17490
REPAIR FOR COMPONENT PARTS....17494
Input Shaft and Gears....17494
DISASSEMBLY....17494
INSPECTION....17495
ASSEMBLY....17496
Mainshaft and Gears....17499
DISASSEMBLY....17499
INSPECTION....17500
ASSEMBLY....17502
Final Drive....17507
PRE-INSPECTION....17507
DISASSEMBLY....17508
INSPECTION....17508
ASSEMBLY....17509
Shift Control Components....17510
INSPECTION....17510
ASSEMBLY....17512
Clutch Housing....17512
Transaxle Case....17516
RS5F50A....17522
OVERHAUL....17522
Case Components....17522
Gear Components....17523
Shift Control Components....17524
DISASSEMBLY....17525
REPAIR FOR COMPONENT PARTS....17528
Input Shaft and Gears....17528
DISASSEMBLY....17528
INSPECTION....17529
ASSEMBLY....17530
Mainshaft and Gears....17533
DISASSEMBLY....17533
INSPECTION....17534
ASSEMBLY....17535
Final Drive....17537
DISASSEMBLY....17537
INSPECTION....17537
ASSEMBLY....17538
Shift Control Components....17539
INSPECTION....17539
Case Components....17539
REMOVAL AND INSTALLATION....17539
ADJUSTMENT....17541
Input Shaft End Play and Differential Side Bearing Preload....17541
DIFFERENTIAL SIDE....17541
INPUT SHAFT SIDE....17542
Mainshaft Bearing Preload....17542
ASSEMBLY....17544
RS5F70A....17548
SERVICE DATA AND SPECIFICATIONS (SDS)....17548
General Specifications....17548
TRANSAXLE....17548
FINAL GEAR....17548
Gear End Play....17549
Clearance Coupling Sleeve....17549
1ST, 2ND, 3RD, 4TH, 5TH & REVERSE COUPLING SLEEVE....17549
Clearance Between Baulk Ring and Gear....17549
3RD, 4TH, 5TH, REVERSE BAULK RING....17549
1ST AND 2ND DOUBLE BAULK RING....17549
Available Snap Rings....17550
SNAP RING....17550
Available C-rings....17550
4TH INPUT GEAR C-RING....17550
5TH INPUT GEAR REAR C-RING....17550
MAINSHAFT C-RING....17551
Available Adjusting Shims....17552
INPUT SHAFT REAR BEARING ADJUSTING SHIM....17552
MAINSHAFT ADJUSTING SHIM....17553
MAINSHAFT REAR BEARING ADJUSTING SHIM....17553
Available Thrust Washer....17554
MAINSHAFT THRUST WASHER....17554
Available Washers....17554
DIFFERENTIAL SIDE GEAR THRUST WASHER....17554
Available Shims - Differential Side Bearing Preload and Adjusting Shim....17555
BEARING PRELOAD....17555
DIFFERENTIAL SIDE BEARING ADJUSTING SHIMS....17555
RS5F50A....17556
SERVICE DATA AND SPECIFICATIONS (SDS)....17556
General Specifications....17556
TRANSAXLE....17556
FINAL GEAR....17556
Gear End Play....17557
Clearance Between Baulk Ring and Gear....17557
3RD, 4TH & 5TH BAULK RING....17557
1ST AND 2ND DOUBLE BAULK RING....17557
REVERSE BAULK RING....17557
Available Snap Rings....17558
1ST & 2ND SYNCHRONIZER HUB (AT MAINSHAFT)....17558
3RD & 4TH SYNCHRONIZER HUB (AT INPUT SHAFT)....17558
5TH MAIN GEAR (AT MAINSHAFT)....17558
Available Thrust Washer....17558
4TH INPUT GEAR (AT INPUT SHAFT)....17558
DIFFERENTIAL SIDE GEAR THRUST WASHER....17558
Available Shims....17559
BEARING PRELOAD AND END PLAY....17559
TOTAL TURNING TORQUE (NEW BEARING)....17559
MAINSHAFT BEARING ADJUSTING SHIM....17559
TABLE FOR SELECTING MAINSHAFT BEARING ADJUSTING SHIM(S)....17559
INPUT SHAFT BEARING ADJUSTING SHIM....17560
TABLE FOR SELECTING INPUT SHAFT BEARING ADJUSTING SHIM(S)....17560
DIFFERENTIAL SIDE BEARING ADJUSTING SHIM....17560
TABLE FOR SELECTING DIFFERENTIAL SIDE BEARING ADJUSTING SHIM(S)....17561
rs....17562
Table of Contents....17562
SEAT BELTS....17564
Precautions....17564
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"....17564
PRECAUTION FOR SEAT BELT SERVICE....17564
Front Seat Belt....17566
REMOVAL AND INSTALLATION....17566
Rear Seat Belt....17568
REMOVAL AND INSTALLATION (MODELS WITH BUILT-IN SEAT BELT)....17568
REMOVAL AND INSTALLATION (MODELS WITH ROOF SEAT BELT)....17571
REMOVAL AND INSTALLATION (MODELS WITH 2-POINTS CENTER SEAT BELT)....17574
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)....17577
Precautions....17577
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) "AIR BAG" AND "SEAT BELT PRE-TENSIONER"....17577
PRECAUTIONS FOR SRS "AIR BAG" AND "SEAT BELT PRE-TENSIONER" SERVICE....17577
WIRING DIAGRAMS AND TROUBLE DIAGNOSIS....17577
Preparation....17578
SPECIAL SERVICE TOOLS....17578
COMMERCIAL SERVICE TOOL....17579
SRS Configuration....17579
Seat Belt Pre-tensioner with Load Limiter....17580
Built-in Type Side Air Bag....17580
SRS Component Parts Location....17581
Maintenance Items....17581
Diagnosis Sensor Unit....17582
REMOVAL AND INSTALLATION....17582
Front Seat Belt Pre-tensioner....17583
REMOVAL AND INSTALLATION....17583
Side Air Bag (Satellite) Sensor....17584
REMOVAL AND INSTALLATION....17584
Driver Air Bag Module and Spiral Cable....17585
REMOVAL AND INSTALLATION....17585
REMOVAL....17585
INSTALLATION....17586
COMPONENTS INSPECTION....17587
Front Passenger Air Bag Module....17587
REMOVAL....17587
INSTALLATION....17588
Front Side Air Bag Module....17589
REMOVAL....17589
INSTALLATION....17590
Disposal of Air Bag Module and Seat Belt Pre-tensioner....17590
CHECKING DEPLOYMENT TOOL....17591
DEPLOYMENT PROCEDURES FOR AIR BAG MODULE (OUTSIDE OF VEHICLE)....17592
DEPLOYMENT PROCEDURES FOR SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE)....17594
DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER WHILE MOUNTED IN VEHICLE....17595
DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER....17596
Trouble Diagnoses Introduction....17597
DIAGNOSIS FUNCTION....17597
DIAGNOSIS MODE FOR CONSULT-II....17597
HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II....17598
HOW TO CHANGE SELF-DIAGNOSIS MODE WITHOUT CONSULT-II....17598
HOW TO ERASE SELF-DIAGNOSIS RESULTS....17598
How to Perform Trouble Diagnoses for Quick and Accurate Repair....17600
INFORMATION FROM CUSTOMER....17600
PRELIMINARY CHECK....17600
WORK FLOW....17601
Wiring Diagram - SRS -....17602
MODELS WITH FRONT SEAT BELT PRE-TENSIONER B21, B27....17603
SRS Operation Check....17604
DIAGNOSTIC PROCEDURE 1....17604
Trouble Diagnoses with CONSULT-II....17605
DIAGNOSTIC PROCEDURE 2....17605
DIAGNOSTIC PROCEDURE 3....17608
DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2)....17610
DIAGNOSTIC PROCEDURE 5....17610
Trouble Diagnoses without CONSULT-II....17614
DIAGNOSTIC PROCEDURE 6....17614
DIAGNOSTIC PROCEDURE 7....17619
DIAGNOSTIC PROCEDURE 8 (CONTINUED FROM DIAGNOSTIC PROCEDURE 6)....17621
Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn Off....17622
DIAGNOSTIC PROCEDURE 9....17622
Trouble Diagnoses: "AIR BAG" Warning Lamp Does Not Turn On....17624
DIAGNOSTIC PROCEDURE 10....17624
Collision Diagnosis....17625
FOR FRONTAL COLLISION....17625
FOR SIDE COLLISION....17627
sc....17630
Table of Contents....17630
PRECAUTIONS....17631
Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....17631
Wiring Diagrams and Trouble Diagnoses....17631
BATTERY....17632
How to Handle Battery....17632
METHODS OF PREVENTING OVER-DISCHARGE....17632
CHECKING ELECTROLYTE LEVEL....17632
SPECIFIC GRAVITY CHECK....17633
Battery Test and Charging Chart....17635
CHART I....17635
CHART II....17636
A: SLOW CHARGE....17637
B: STANDARD CHARGE....17639
C: QUICK CHARGE....17640
STARTING SYSTEM....17642
System Description....17642
M/T MODELS....17642
A/T MODELS....17642
Wiring Diagram - START -....17643
M/T MODELS....17643
A/T MODELS....17644
Trouble Diagnoses....17645
Construction....17646
Removal and Installation....17648
REMOVAL....17648
INSTALLATION....17648
Inspection....17648
MAGNETIC SWITCH CHECK....17648
PINION/CLUTCH CHECK....17649
BRUSH CHECK....17649
YOKE CHECK....17650
ARMATURE CHECK....17650
Assembly....17651
PINION PROTRUSION LENGTH ADJUSTMENT....17651
CHARGING SYSTEM....17653
System Description....17653
Wiring Diagram - CHARGE -....17654
Trouble Diagnoses....17655
WITH IC REGULATOR....17655
MALFUNCTION INDICATOR....17655
Construction....17656
Removal and Installation....17657
REMOVAL (QG ENGINE)....17657
REMOVAL (YD ENGINE)....17657
INSTALLATION....17657
Disassembly....17657
REAR COVER....17657
REAR BEARING....17657
Inspection....17658
ROTOR CHECK....17658
BRUSH CHECK....17658
STATOR CHECK....17659
Assembly....17659
RING FITTING IN REAR BEARING....17659
REAR COVER INSTALLATION....17659
SERVICE DATA AND SPECIFICATIONS (SDS)....17660
Battery....17660
Starter....17660
Alternator....17660
st....17662
Table of Contents....17662
PRECAUTIONS....17663
Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"....17663
Precautions for Steering System....17663
PREPARATION....17664
Special Service Tools....17664
Commercial Service Tool....17665
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING....17666
NVH Troubleshooting Chart....17666
ON-VEHICLE SERVICE....17667
Checking Steering Wheel Play....17667
Checking Neutral Position on Steering Wheel....17667
PRE-CHECKING....17667
CHECKING....17667
Front Wheel Turning Angle....17667
Checking Gear Housing Movement....17667
Checking and Adjusting Drive Belts....17668
Checking Steering Gear and Linkage....17668
STEERING GEAR....17668
STEERING LINKAGE....17668
Checking Fluid Level....17668
Checking Fluid Leakage....17668
Bleeding Hydraulic System....17669
Checking Steering Wheel Turning Force....17669
Checking Hydraulic System....17670
STEERING WHEEL AND STEERING COLUMN....17671
Components....17671
Removal and Installation....17671
STEERING WHEEL....17671
STEERING COLUMN....17672
Disassembly and Assembly....17674
Inspection....17675
TILT MECHANISM....17675
POWER STEERING GEAR AND LINKAGE....17676
Components....17676
Removal and Installation....17677
Inspection....17678
STEERING GEAR....17679
BOOT....17679
TIE-ROD OUTER AND INNER SOCKETS....17679
Assembly....17679
Adjustment....17681
POWER STEERING OIL PUMP (QG ENGINE)....17682
Components....17682
Inspection....17682
POWER STEERING OIL PUMP (YD ENGINE)....17683
Components....17683
Pre-disassembly Inspection....17683
Removal and Installation....17684
Disassembly....17684
Inspection....17685
Assembly....17686
SERVICE DATA AND SPECIFICATIONS (SDS)....17687
General Specifications....17687
Steering Wheel....17687
Steering Column....17687
Steering Gear and Linkage....17688
Power Steering....17688
su....17690
Table of Contents....17690
FRONT SUSPENSION....17691
Precautions....17691
PRECAUTIONS....17691
Preparation....17691
SPECIAL SERVICE TOOLS....17691
COMMERCIAL SERVICE TOOLS....17691
Noise, Vibration and Harshness (NVH) Troubleshooting....17693
NVH TROUBLESHOOTING CHART....17693
Components....17694
On-vehicle Service....17695
FRONT SUSPENSION PARTS....17695
BALANCING WHEELS....17695
TIRE ROTATION....17697
FRONT WHEEL ALIGNMENT....17697
Coil Spring and Shock Absorber....17699
COMPONENTS....17699
REMOVAL AND INSTALLATION....17700
DISASSEMBLY....17700
INSPECTION....17700
ASSEMBLY....17701
Stabilizer Bar....17701
REMOVAL AND INSTALLATION....17701
Transverse Link and Lower Ball Joint....17702
REMOVAL AND INSTALLATION....17702
INSPECTION....17702
Service Data and Specifications (SDS)....17704
GENERAL SPECIFICATIONS (FRONT)....17704
FRONT WHEEL ALIGNMENT (UNLADEN*1)....17704
LOWER BALL JOINT....17704
WHEELARCH HEIGHT (UNLADEN*1)....17705
WHEEL RUNOUT....17705
WHEEL BALANCE....17705
REAR SUSPENSION....17706
Precautions....17706
PRECAUTIONS....17706
Preparation....17706
COMMERCIAL SERVICE TOOLS....17706
Noise, Vibration and Harshness (NVH) Troubleshooting....17706
Components....17707
On-vehicle Service....17708
REAR SUSPENSION PARTS....17708
REAR WHEEL ALIGNMENT....17708
Removal and Installation....17711
REMOVAL....17712
INSTALLATION....17712
Coil Spring and Shock Absorber....17712
REMOVAL AND INSTALLATION....17712
DISASSEMBLY....17713
INSPECTION....17713
ASSEMBLY....17713
Torsion Beam, Lateral Link and Control Rod....17714
DISASSEMBLY....17714
INSPECTION....17714
ASSEMBLY....17714
Service Data and Specifications (SDS)....17716
GENERAL SPECIFICATIONS (REAR)....17716
REAR WHEEL ALIGNMENT (UNLADEN*)....17716
Nissan Almera Classic, Almera Tino (N15/N16/B10/V10) Service & Repair Manuals
