Maserati 4200GT/M138/Quattroporte IV/Quattroporte V Repair Service Manuals
Complete service repair manual with Electrical Wiring Diagrams for Maserati 4200GT, M138, Quattroporte IV, Quattroporte V, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Maserati 4200GT/M138/Quattroporte IV/Quattroporte V workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Maserati 4200GT_M138 Workshop Manual.pdf
Maserati M138 Coupé (tipo M138) (a.k.a. 4200 GT) Workshop Manual 2001-2007.pdf
Maserati Quattroporte IV (Biturbo) V6-24v-4AC 2000-2800 Engine Workshop Manual 1994-2001 (EN-IT).pdf
Maserati Quattroporte V (M139) Workshop Manual 2006 (2003-2012 applicable).pdf
PRODUCT DETAILS:
Total Pages: 3,321 pages
File Format: PDF
Language: English / Italian
TABLE OF CONTENTS
Maserati 4200Gt_M138 Workshop Manual....2
Technical Bulletins....3
2004 Spider and Coupe Fuel Delivery Rails Campaign....5
2005 Model year updates....6
AWS Diagnosis and Repair Procedures....9
Pages....9
19 January 2007....9
Aftersales Dealer Extranet....10
Applicable Software for Engine and Transmission....12
Auxiary Belt Noise....14
Battery Diasnosis Tool....19
Blue On-Line ( BOL) Reporting....21
Pages....21
15 February, 2007 ....21
MODEL: All....21
SUBJECT: Blue On-Line (BOL) Reporting....21
CF Card on SD3....22
Cancellation of Maserati Tech Support Emails on BOL....25
Closing down Campaigns....28
Digital Camera- Boroescope Kit....29
Drive Cycle Procedure for Setting Readines Codes....31
Duoselect Diagnostic Cable Kit....33
Engine and Transmission Control Unit Reprogramming....35
Goodwill Payments....37
Pages....37
18 April 2007....37
SUBJECT: Goodwill Payments....37
NOTE: This bulletin supersedes MNA-62 dated April 13, 2007....37
Introduction of MY08 Grand Tusismo and BOL....38
M139 DuoSelect M138(all)....39
Maserati Engine and transmission Software on Modis....42
Maserati Scan Tool....44
Microsoft Internet Explorer 6.0....64
New ModisCS Warranty System User's Manual....65
New Software Download for all MY 2003-2004 Spider....81
Reduction of Clutch Noise....101
Request for Vehicle Compliance and Recall for Canadian Import Cost Increase....104
Reverse Shift Lever Cambiocorsa....105
Revision Maserati Trident Discovery (Certified program) Program....106
Pages....106
18 April 2007 ....106
MODEL: All....106
SUBJECT: Revision of Maserati Trident Discoveries Program, a Certified Pre-Owned Program ....106
Roadside Assistance Program Changes....109
Pages....109
18 April 2007....109
SUBJECT: Roadside Assistance Program Changes....109
NOTE: This bulletin supersedes MNA-63 dated April 13, 2007....109
Rubber Union from Power Unit to F1 Oil Tank Campaign 161....111
SD3 8.7.01 update patch....128
SD3 software upgrade version 8.7.04....131
SD3 software upgrade version 8.701....143
Steering Assembly Bolts....157
Vehicle Compliance Recall Letter for Canadian Importation-Customs Clearance....182
MNA-67 Compliance Recall Letter (CRL).pdf....182
Pages....182
27 June 2007....182
SUBJECT: Requests for Vehicle Compliance Recall Letter (CRL) for Canadian Importation-Customs Clearance Purposes....182
Maserati Information Request Form for CRL.pdf....184
Vin and Assembly Number Ranges....185
Warranty Parts return Form....189
Windows Update for Windows.NET Framework....191
Pages....191
19 January 2007....191
MODELS: All....191
Workshop Manuals and Parts....193
M138 Coupe Workshop Manual....194
WSM_M138_COUPE'....194
REMOVING-REFITTING THE ENGINE ....194
FILLING THE CIRCUITS AND CHECKING THE LEVELS ....231
RADIATORS ....240
OIL FILTER ....254
AIR FILTER ....255
CENTRAL EXHAUST LINE ....259
TAILPIPES ....266
ENGINE REMOVING ....283
FITTING AND TIMING THE ENGINE ....332
ADJUSTING THE INTAKE SHAFT TIMING ....397
ADJUSTING THE EXHAUST SHAFT TIMING ....399
DIMENSIONAL CHECKS ....426
ELECTRO-INJECTORS ....468
BATTERY ....472
STARTER MOTOR ....475
FUEL TANK ....505
MOTOR-DRIVEN PUMP PAN ASSEMBLY ....518
ANTI-EVAPORATION SYSTEM ....522
ACCELERATOR PEDAL REPLACEMENT ....536
TIGHTENING TORQUES ....540
TOOLKIT ....543
REMOVING-REFITTING THE ELECTRONICALLY-CONTROLLED GEARBOX ....545
REPLACING THE ELECTRONICALLY-CONTROLLED GEARBOX CONTROL UNIT (TCU) ....550
POWER UNIT REPLACEMENT ....552
ESTABLISHING THE ELECTRONICALLY-CONTROLLED GEARBOX OIL TANK LEVEL ....558
PIS ADJUSTMENT PROCEDURE ....560
CLUTCH REMOVAL ....564
RE-ATTACHING THE CLUTCH ....581
CLUTCH BALANCING ....595
BLEEDING THE CLUTCH ....617
ADJUSTING THE CLUTCH PEDAL POSITION ....619
CLUTCH PEDAL REPLACEMENT ....620
CLUTCH PUMP ....624
CLUTCH THRUST BEARING ....631
ADJUSTING THE CLUTCH SENSOR MAGNET ....639
HALF SHAFTS ....644
CROWN WHEEL – DIFFERENTIAL AND TAPERED ROLLER BEARINGS ....651
GEARBOX REMOVAL ....661
REFITTING THE DIFFERENTIAL -GEARBOX - ....707
ADJUSTMENTS AND CHECKS ....765
GEARBOX CONTROL ADJUSTMENT ....819
TIGHTENING TORQUES ....822
TOOLKIT ....824
MECHANICAL GEARBOX LEVER HOUSING ....828
MAIN EARTH LOCATION - M138 COUPÈ ....835
ALARM SYSTEM KIT REPLACEMENT ....844
CHECK FOR CORRECT ALARM TRIGGER OPERATION ....851
IDENTIFICATION OF ALARM MEMORIES FOR THE METASYSTEM M826 ALARM SYSTEM ....852
PROGRAMMING A NEW KEY ....853
DETACHING – REFITTING D-BOX ....854
DETACHING – REFITTING ARMREST UNIT ....855
DETACHING – REFITTING HANDBRAKE LEVER MY 04 ....859
DETACHING – REFITTING FRONT AERIAL AMPLIFIER MY 04 ....861
DETACHING – REFITTING REAR AERIAL AMPLIFIER ....863
YAW SENSOR ....864
FUEL SUPPLY DISTRIBUTION ....866
CAMBIOCORSA ROBOTIZED GEARBOX ....869
ENGINES FUEL ELECTRONIC MANAGEMENT ....875
ELECTRICAL COMPONENTS - DESCRIPTION ....886
DASHBOARD WIRING ....890
FRONT DOOR WIRING DRIVER SIDE ....893
FUEL TANK CABLE BUNDLE ....894
INJECTION WIRING ....895
PASSENGER COMPARTMENT WIRING ....896
LUGGAGE COMPARTMENT WIRING ....898
ROBOTIZED GEARBOX WIRING ....899
ENGINE COMPARTMENT WIRING ....900
DASHBOARD BRANCHING ECU (CPL-B001) ....902
ENGINE CONTROL NODE (NCM- M005) ....905
ROBOTIZED GEARBOX NODE (NCR-M018) ....911
LUGGAGE COMPARTMENT ECU (CVB– M019) ....915
M138 Engine Specifications....917
M138 Spare parts....927
M138 Spyder Spare Parts....945
M138 Spyder Workshop Manual....963
WSM_M138_SPIDER....963
REMOVING-REFITTING THE ENGINE ....963
FILLING THE CIRCUITS AND CHECKING THE LEVELS ....1001
RADIATORS ....1010
OIL FILTER ....1024
AIR FILTER ....1025
CENTRAL EXHAUST LINE ....1029
TAILPIPES ....1036
ENGINE REMOVING ....1053
FITTING AND TIMING THE ENGINE ....1102
ADJUSTING THE INTAKE SHAFT TIMING ....1167
ADJUSTING THE EXHAUST SHAFT TIMING ....1169
DIMENSIONAL CHECKS ....1196
ELECTRO-INJECTORS ....1238
BATTERY ....1242
STARTER MOTOR ....1245
FUEL TANK ....1275
MOTOR-DRIVEN PUMP PAN ASSEMBLY ....1291
ANTI-EVAPORATION SYSTEM ....1307
ACCELERATOR PEDAL REPLACEMENT ....1314
TIGHTENING TORQUES ....1318
TOOLKIT ....1321
REMOVING-REFITTING THE ELECTRONICALLY-CONTROLLED GEARBOX ....1323
REPLACING THE ELECTRONICALLY-CONTROLLED GEARBOX CONTROL UNIT (TCU) ....1328
POWER UNIT REPLACEMENT ....1331
ESTABLISHING THE ELECTRONICALLY-CONTROLLED GEARBOX OIL TANK LEVEL ....1337
PIS ADJUSTMENT PROCEDURE ....1339
CLUTCH REMOVAL ....1343
RE-ATTACHING THE CLUTCH ....1361
CLUTCH BALANCING ....1377
BLEEDING THE CLUTCH ....1399
ADJUSTING THE CLUTCH PEDAL POSITION ....1401
CLUTCH PEDAL REPLACEMENT ....1402
CLUTCH PUMP ....1406
CLUTCH THRUST BEARING ....1414
ADJUSTING THE CLUTCH SENSOR MAGNET ....1422
HALF SHAFTS ....1427
CROWN WHEEL – DIFFERENTIAL AND TAPERED ROLLER BEARINGS ....1434
GEARBOX REMOVAL ....1444
REFITTING THE DIFFERENTIAL -GEARBOX - ....1490
ADJUSTMENTS AND CHECKS ....1548
GEARBOX CONTROL ADJUSTMENT ....1602
TIGHTENING TORQUES ....1605
TOOLKIT ....1607
MECHANICAL GEARBOX LEVER HOUSING ....1611
MAIN EARTH LOCATION - M138 SPYDER ....1618
ALARM SYSTEM KIT REPLACEMENT ....1627
CHECK FOR CORRECT ALARM TRIGGER OPERATION ....1635
IDENTIFICATION OF ALARM MEMORIES FOR THE METASYSTEM M826 ALARM SYSTEM ....1636
PROGRAMMING A NEW KEY ....1637
DETACHING – REFITTING D-BOX ....1638
DETACHING – REFITTING CLOTHES HOOK ON FRONT SEAT ....1639
DETACHING – REFITTING ARMREST UNIT ....1640
DETACHING – REFITTING HANDBRAKE LEVER MY 04 ....1645
DETACHING – REFITTING FRONT AERIAL AMPLIFIER MY 04 ....1647
DETACHING – REFITTING REAR AERIAL AMPLIFIER ....1649
YAW SENSOR ....1651
FUEL SUPPLY DISTRIBUTION ....1653
CAMBIOCORSA ROBOTIZED GEARBOX ....1656
ENGINES FUEL ELECTRONIC MANAGEMENT ....1662
ELECTRICAL COMPONENTS - DESCRIPTION ....1673
DASHBOARD WIRING ....1677
FRONT DOOR WIRING DRIVER SIDE ....1680
FUEL TANK CABLE BUNDLE ....1681
INJECTION WIRING ....1682
PASSENGER COMPARTMENT WIRING ....1683
LUGGAGE COMPARTMENT WIRING ....1686
ROBOTIZED GEARBOX WIRING ....1687
ENGINE COMPARTMENT WIRING ....1688
DASHBOARD BRANCHING ECU (CPL-B001) ....1690
ENGINE CONTROL NODE (NCM- M005) ....1693
ROBOTIZED GEARBOX NODE (NCR-M018) ....1699
LUGGAGE COMPARTMENT ECU (CVB– M019) ....1703
changement heater core-1....1705
heater_core_removal2_2012_0124....1719
Maserati M138 Coupé (tipo M138) (a.k.a. 4200 GT) Workshop Manual 2001-2007....1734
MASERATI M138 COUPE' BULLETINS - UPDATES - TECHNICAL....1734
MASERATI M138 COUPE' WORKSHOP REPAIR....2042
REMOVING-REFITTING THE ENGINE ....2042
FILLING THE CIRCUITS AND CHECKING THE LEVELS ....2079
RADIATORS ....2088
OIL FILTER ....2102
AIR FILTER ....2103
CENTRAL EXHAUST LINE ....2107
TAILPIPES ....2114
ENGINE REMOVING ....2131
FITTING AND TIMING THE ENGINE ....2180
ADJUSTING THE INTAKE SHAFT TIMING ....2245
ADJUSTING THE EXHAUST SHAFT TIMING ....2247
DIMENSIONAL CHECKS ....2274
ELECTRO-INJECTORS ....2316
BATTERY ....2320
STARTER MOTOR ....2323
FUEL TANK ....2353
MOTOR-DRIVEN PUMP PAN ASSEMBLY ....2366
ANTI-EVAPORATION SYSTEM ....2370
ACCELERATOR PEDAL REPLACEMENT ....2384
TIGHTENING TORQUES ....2388
TOOLKIT ....2391
REMOVING-REFITTING THE ELECTRONICALLY-CONTROLLED GEARBOX ....2393
REPLACING THE ELECTRONICALLY-CONTROLLED GEARBOX CONTROL UNIT (TCU) ....2398
POWER UNIT REPLACEMENT ....2400
ESTABLISHING THE ELECTRONICALLY-CONTROLLED GEARBOX OIL TANK LEVEL ....2406
PIS ADJUSTMENT PROCEDURE ....2408
CLUTCH REMOVAL ....2412
RE-ATTACHING THE CLUTCH ....2429
CLUTCH BALANCING ....2443
BLEEDING THE CLUTCH ....2465
ADJUSTING THE CLUTCH PEDAL POSITION ....2467
CLUTCH PEDAL REPLACEMENT ....2468
CLUTCH PUMP ....2472
CLUTCH THRUST BEARING ....2479
ADJUSTING THE CLUTCH SENSOR MAGNET ....2487
HALF SHAFTS ....2492
CROWN WHEEL – DIFFERENTIAL AND TAPERED ROLLER BEARINGS ....2499
GEARBOX REMOVAL ....2509
REFITTING THE DIFFERENTIAL -GEARBOX - ....2555
ADJUSTMENTS AND CHECKS ....2613
GEARBOX CONTROL ADJUSTMENT ....2667
TIGHTENING TORQUES ....2670
TOOLKIT ....2672
MECHANICAL GEARBOX LEVER HOUSING ....2676
MAIN EARTH LOCATION - M138 COUPÈ ....2683
ALARM SYSTEM KIT REPLACEMENT ....2692
CHECK FOR CORRECT ALARM TRIGGER OPERATION ....2699
IDENTIFICATION OF ALARM MEMORIES FOR THE METASYSTEM M826 ALARM SYSTEM ....2700
PROGRAMMING A NEW KEY ....2701
DETACHING – REFITTING D-BOX ....2702
DETACHING – REFITTING ARMREST UNIT ....2703
DETACHING – REFITTING HANDBRAKE LEVER MY 04 ....2707
DETACHING – REFITTING FRONT AERIAL AMPLIFIER MY 04 ....2709
DETACHING – REFITTING REAR AERIAL AMPLIFIER ....2711
YAW SENSOR ....2712
WIRING DIAGRAMS....2712
FUEL SUPPLY DISTRIBUTION ....2714
CAMBIOCORSA ROBOTIZED GEARBOX ....2717
ENGINES FUEL ELECTRONIC MANAGEMENT ....2723
ELECTRICAL COMPONENTS - DESCRIPTION ....2734
DASHBOARD WIRING ....2738
FRONT DOOR WIRING DRIVER SIDE ....2741
FUEL TANK CABLE BUNDLE ....2742
INJECTION WIRING ....2743
PASSENGER COMPARTMENT WIRING ....2744
LUGGAGE COMPARTMENT WIRING ....2746
ROBOTIZED GEARBOX WIRING ....2747
ENGINE COMPARTMENT WIRING ....2748
DASHBOARD BRANCHING ECU (CPL-B001) ....2750
ENGINE CONTROL NODE (NCM- M005) ....2753
ROBOTIZED GEARBOX NODE (NCR-M018) ....2759
LUGGAGE COMPARTMENT ECU (CVB– M019) ....2763
Maserati Quattroporte IV (Biturbo) V6-24v-4AC 2000-2800 Engine Workshop Manual 1994-2001 (EN-IT)....2765
Maserati Quattroporte V (M139) Workshop Manual 2006 (2003-2012 applicable)....2995
Maserati Quattroporte....2995
GENERAL INFORMATION....3005
ENGINE....3030
GEARBOX COMPONENTS....3962
BRAKES....4146
SUSPENSIONS AND WHEEL....4320
STEERING SYSTEM - AIRBAG - SIDEBAG....4578
AIR-CONDITIONER....4731
ELECTRIC-ELECTRONIC SYSTEM APPENDIX....4776
BODY WORK....4888
TOOLKIT....4891
Maserati 4200GT/M138/Quattroporte IV/Quattroporte V Repair Service Manuals
