John Deere 700J-II Crawler Dozer Operator's Manual (OMT392867X19)
Complete service Operator's manual for John Deere 700J-II Crawler Dozer, with all the technical information to maintain and operate.
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PRODUCT DETAILS:
Total Pages: 613 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Category: Operator's Manual
Language: Spanish English French Portuguese Russian
Published on 2019/10/11
TABLE OF CONTENTS
Section 1-1: Safety—Safety and Operator Conveniences...40
Safety and Operator Convenience Features...41
Section 1-2: Safety—General Precautions...43
Information for European Union Directives and Eurasian Economic Union Technical Regulations Compliance...44
Recognize Safety Information...48
Follow Safety Instructions...49
Operate Only If Qualified...50
Wear Protective Equipment...51
Avoid Unauthorized Machine Modifications...52
Inspect Machine...53
Stay Clear of Moving Parts...54
Avoid High-Pressure Fluids...55
Avoid High-Pressure Oils...56
Work In Ventilated Area...57
Avoid Static Electricity Risk When Refueling...58
High Debris Applications...60
Prevent Fires...61
In Case of Machine Fire...62
Prevent Battery Explosions...63
Handle Chemical Products Safely...64
Handle Starting Fluid Safely...65
Decommissioning — Proper Recycling and Disposal of Fluids and Components...66
Prepare for Emergencies...67
Clean Debris from Machine...68
Add Cab Guarding for Special Uses...69
Section 1-3: Safety—Operating Precautions...70
Use Steps and Handholds Correctly...71
Start Only From Operator's Seat...72
Use and Maintain Seat Belt...73
Prevent Unintended Machine Movement...74
Avoid Work Site Hazards...75
Keep Riders Off Machine...77
Avoid Backover Accidents...78
Avoid Machine Tip Over and Machine Damage...79
Use Special Care When Operating...81
Inspect and Maintain ROPS...82
Travel Safely...83
Prevent Acid Burns...84
Add and Operate Attachments Safely...86
Section 1-4: Safety—Maintenance Precautions...87
Park and Prepare for Service Safely...88
Service Machines Safely...89
Service Cooling System Safely...90
Remove Paint Before Welding or Heating...91
Make Welding Repairs Safely...92
Drive Metal Pins Safely...93
Use Proper Lifting Equipment...94
Section 1-5: Safety—Safety Signs and Other Instructions...96
Safety Signs and Other Instructions...96
Section 2-1: Operation—Operator's Station...100
Instrument Panel Functions...101
Standard Display Monitor (SDM) Functions...103
Warm-Up Indicator...107
Horn...108
Engine Speed Control Dial...109
Transmission Control Lever (TCL)...110
Blade Control Lever...111
Hydraulic Enable Switch—IGC Machines...112
Auxiliary Control Levers—If Equipped...113
Using Park Lock Lever...114
Decelerator/Brake Pedal...115
Heating and Air Conditioning System—If Equipped...116
Windshield Wiper and Washer Controls—If Equipped...117
Door Latch—If Equipped...119
Alternative Exit—If Equipped...120
Cab Windows—If Equipped...121
Dome Light—If Equipped...122
Radio—If Equipped...123
Seat Adjustment...126
Armrest Adjustment...127
Under Seat Heater—If Equipped...128
Fire Extinguisher Mounting Location...129
Beacon Light—If Equipped...130
Section 2-2: Operation—Operating the Machine...131
Before Starting Work...132
Inspect Machine Daily Before Starting...133
Battery Disconnect Switch...135
Check Instruments Before Starting...136
Engine Break-In Period...138
Starting the Engine...394
Engine Warm-Up...141
Cold Weather Warm-Up...142
Operating in Water and Mud...143
Operating on Steep Hills...144
Service ADVISOR™ Remote (SAR) Software Delivery Process...145
Driving the Machine...146
Setting Travel Speed...148
Decelerator/Brake Pedal and Decelerator Mode Switch...149
Stopping the Machine...151
Parking the Machine...153
Hydraulic System Pressure Release...154
Economy (ECO) Mode Operation...155
Operating Blade...156
Changing Blade Pitch...159
Operating IGC System—Topcon Factory Installation, If Equipped...161
Ripper Operation—If Equipped...163
Avoid Track Damage...165
Extend Undercarriage Life...166
Loading Machine on a Trailer...168
Lifting the Machine...170
Releasing Park Brake to Tow the Machine...171
Section 2-3: Operation—Monitor Operation...175
Standard Display Monitor (SDM)...184
Main Menu...178
Codes (SDM)...180
Machine Settings (SDM)...181
Diagnostics (SDM)...183
Monitor (SDM)...184
Section 3-1: Maintenance—Machine...185
Required Emission-Related Information...186
Engines With Tier 3-Stage IIIA/MAR-I Emission Control...187
Diesel Fuel...188
Lubricity of Diesel Fuel...190
Handling and Storing Diesel Fuel...191
Biodiesel Fuel...192
Testing Diesel Fuel...194
Supplemental Diesel Fuel Additives...195
Fuel Filters...196
Minimizing the Effect of Cold Weather on Diesel Engines...197
Diesel Engine Break-In™ Oil...199
Diesel Engine Oil — Tier 3 and Stage IIIA...200
Engine Oil and Filter Service Intervals—Tier 3 and Stage III Engines...202
Diesel Engine Oil Service Interval for Operation at High Altitude...204
Oil Filters...205
Diesel Engine Coolant (engine with wet sleeve cylinder liners)...206
Water Quality for Mixing with Coolant Concentrate...208
Operating in Warm Temperature Climates...209
Testing Coolant Freeze Point...210
Disposing of Coolant...212
Alternative and Synthetic Lubricants...213
Lubricant Storage...214
Mixing of Lubricants...215
Hydraulic and Hydrostatic Oil...216
Track Rollers, Front Idler, and Carrier Roller Oil...218
Final Drive and Track Frame Pivot Oil...219
Multipurpose Extreme Pressure (EP) Grease...220
Section 3-2: Maintenance—Periodic Maintenance...221
Service Machine at Specified Intervals...222
Check the Hour Meter Regularly...223
Prepare Machine for Maintenance...224
Opening Front Grille Housing...226
Fuel Tank...228
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit...229
Service Intervals...230
Required Parts...232
Section 3-3: Maintenance—As Required...234
Inspect or Replace Belt and Check Automatic Belt Tensioner...235
Check and Clean Engine Air Filter Precleaner...237
Replace Engine Air Cleaner Elements...238
Check Air Cleaner Dust Unloader Valve...240
Check and Drain Primary Fuel Filter and Water Separator...241
Check and Drain Auxiliary Fuel Filter and Water Separator—If Equipped...242
Track Sag General Information...342
Check and Adjust Track Sag...247
Inspect and Clean Cooling Package...251
Inspect or Replace Cab Fresh Air Filter...253
Inspect or Replace Cab Recirculation Air Filter...254
Check and Fill Windshield Washer Fluid...256
Section 3-4: Maintenance—Every 10 Hours or Daily...257
Check Engine Oil Level...258
Check Engine Coolant Level...260
Check Hydraulic Oil Level...262
Check Hydrostatic Transmission Oil Level...263
Lubricate Right, Left, and Center Crossbar Pivots...264
Lubricate Dozer Linkage and Blade Socket...265
Section 3-5: Maintenance—Every 50 Hours...267
Lubricate Ripper—If Equipped...268
Section 3-6: Maintenance—Initial Service—250 Hours...269
Drain and Refill Engine Oil and Replace Filter...277
Section 3-7: Maintenance—Every 250 Hours...273
Check Final Drive Oil Level...274
Take Engine Oil Sample...275
Section 3-8: Maintenance—Every 500 Hours...276
Drain and Refill Engine Oil and Replace Filter...277
Replace Primary Fuel Filter and Water Separator...280
Replace Final Fuel Filter...282
Replace Auxiliary Fuel Filter and Water Separator—If Equipped...284
Drain Water and Sediment From Fuel Tank...286
Check Battery Electrolyte Level and Terminals...287
Blade Pivot Shim Adjustment...290
Take Fluid Samples...292
Section 3-9: Maintenance—Every 1000 Hours...293
Drain and Refill Final Drive Oil...294
Check Track Frame Pivot Shaft Bushing Oil Level...295
Check Coolant Condition...296
Check Air Intake Hose...298
Replace Cab Fresh Air and Cab Recirculation Air Filters...299
Section 3-10: Maintenance—Every 2000 Hours...300
Check and Adjust Engine Valve Lash...301
Drain and Refill Hydraulic Oil and Replace Filter...302
Drain and Refill Hydrostatic Transmission Oil and Replace Filter...305
Clean Engine Crankcase Ventilation Tube...308
Replace Fuel Tank Breather...309
Section 3-11: Maintenance—Every 6000 Hours...310
Drain and Refill Engine Cooling System...311
Section 4-1: Miscellaneous—Machine...314
Bleed Fuel System...315
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump...317
Do Not Service Control Valves, Cylinders, Pumps, or Motors...318
Precautions for Alternator and Regulator...319
Handling, Checking, and Servicing Batteries Carefully...320
Using Battery Charger...323
Using Booster Batteries—24-Volt System...325
Removing Batteries...326
Replacing Batteries...328
Welding on Machine...329
Keep Electronic Control Unit Connectors Clean...330
JDLink™ Machine Monitoring System (MMS)—If Equipped...331
Replacing Fuses...332
Keep ROPS Installed Properly...335
Replacing Seat Belt...336
Lubricating Door Latches...338
Checking Idlers and Rollers for Oil Leakage...339
Checking Park Lock Start System...340
Checking Transmission Start System...341
Track Sag General Information...342
Check Track Shoe Hardware...343
Hardware Torque Specifications...344
Unified Inch Bolt and Screw Torque Values...345
Metric Bolt and Screw Torque Values...347
Section 4-2: Miscellaneous—Operational Checkout...350
Operational Checkout...350
Section 4-3: Miscellaneous—Troubleshooting...392
Troubleshooting Procedure...393
Engine...394
Electrical System...398
Hydraulic System...400
Hydrostatic Transmission System...402
Air Conditioning...403
Heater System...405
Access Diagnostic Trouble Codes (DTCs)...406
Software Update...407
Section 4-4: Miscellaneous—Storage...408
Prepare Machine for Storage...409
Monthly Storage Procedure...411
Section 4-5: Miscellaneous—Machine Numbers...413
Record Product Identification Number (PIN)...414
Record Engine Serial Number...415
Keep Proof of Ownership...416
Keep Machines Secure...417
Section 4-6: Miscellaneous—Specifications...418
XLT Crawler Dozer Dimensions...419
XLT Crawler Dozer Specifications...421
XLT Crawler Dozer Weights...422
XLT Crawler Dozer Drain and Refill Capacities...423
LGP Crawler Dozer Dimensions...424
LGP Crawler Dozer Specifications...426
LGP Crawler Dozer Weights...427
LGP Crawler Dozer Drain and Refill Capacities...428
Parallelogram Ripper With Hydraulic Pitch Adjustment...429
Eurasian Economic Union...431
Machine Design Life...432
John Deere 700J-II Crawler Dozer Operator's Manual (OMT392867X19)