John Deere 230GW Wheeled Excavator Operator's Manual (OMT356703X19)
Complete Operator's manual with for John Deere 230GW Wheeled Excavators, with all the technical information to maintain and operate your excavators.
OMT356703X19 - John Deere 230GW Wheeled Excavator Operator's Manual.pdf
omt356703x28 - John Deere Excavatrice à roues 230GW.pdf
omt356703x63 - John Deere 230GW Excavadora sobre ruedas.pdf
PRODUCT DETAILS:
Total Pages: 600 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English Spanish French
John Deere - 230GW Excavator - 1FF230GW__E061001
TABLE OF CONTENTS....1
Section 1-1: Safety—Safety and Operator Conveniences....29
Safety and Operator Convenience Features....30
Section 1-2: Safety—General Precautions....32
Recognize Safety Information....33
Follow Safety Instructions....34
Operate Only If Qualified....35
Wear Protective Equipment....36
Avoid Unauthorized Machine Modifications....37
Control Pattern Selector—If Equipped....38
Add Cab Guarding for Special Uses....39
Inspect Machine....40
Stay Clear of Moving Parts....41
Avoid High-Pressure Fluids....42
Avoid High-Pressure Oils....43
Work In Ventilated Area....44
Avoid Static Electricity Risk When Refueling....45
Prevent Fires....47
In Case of Machine Fire....48
Prevent Battery Explosions....49
Handle Chemical Products Safely....50
Decommissioning — Proper Recycling and Disposal of Fluids and Components....51
Exhaust Filter Ash Handling and Disposal....52
Prepare for Emergencies....53
Clean Debris from Machine....54
Section 1-3: Safety—Operating Precautions....55
Use Steps and Handholds Correctly....56
Start Only From Operator's Seat....57
Use and Maintain Seat Belt....58
Prevent Unintended Machine Movement....59
Avoid Work Site Hazards....60
Keep Riders Off Machine....62
Avoid Backover Accidents....63
Inspect and Maintain ROPS....64
Avoid Machine Tip Over....65
Operating or Traveling On Public Roads....66
Use Special Care When Lifting Objects....67
Travel Safely....68
Prevent Acid Burns....69
Add and Operate Attachments Safely....71
Section 1-4: Safety—Maintenance Precautions....72
Park and Prepare for Service Safely....73
Service Cooling System Safely....74
Remove Paint Before Welding or Heating....75
Service Tires Safely....76
Follow Tire Recommendations....77
Make Welding Repairs Safely....78
Drive Metal Pins Safely....79
Clean Exhaust Filter Safely....80
Section 1-5: Safety—Safety Signs and Other Instructions....84
Safety Signs and Other Instructions....84
Hydraulic Coupler Safety Signs—If Equipped....96
Section 2-1: Operation—Operator's Station....97
Pedals, Levers, and Panels....99
Control Levers....102
Forward, Neutral, and Reverse (FNR) Switch....104
Switch Panel....106
Switch Panel Functions....107
Steering Column Console....109
Steering Column Console Functions....111
Rear Panel....114
Horn....115
Power Boost Button....116
Pilot Shutoff Lever....117
Swing Lock Lever....118
Left Console Switch Panel....120
Right and Left Outriggers Selector Switch....121
Front and Rear Blade or Outriggers Selector Switch....123
Pilot Disable Switch....124
Hazard Light Switch....125
Auxiliary Function Enable Switch....126
Assist Attachment Flow Rate Adjustment Switch....127
Right Console Switch Panel....128
Exhaust Filter Parked Cleaning Switch....129
Auto Axle Lock Switch....131
Rear Light Switch—If Equipped....133
Travel Alarm and Travel Alarm Cancel Switch....134
Beacon Light Switch—If Equipped....135
Engine Stop Switch....136
Cab Heater and Air Conditioner....137
Selecting Display Between Celsius and Fahrenheit....140
Operating the AM/FM Radio....141
Secondary Exit Tool....143
Cab Door Release Lever....144
Cab Dome Light Switch....145
Opening Upper Front (Alternative Exit) Window....146
Removing and Storing the Lower Front Window....148
Opening Cab Door Window....150
Opening and Closing the Polycarbonate-Type Roof Exit Cover....151
Fire Extinguisher Mounting Location....152
Adjusting the Mechanical Suspension Seat....153
Adjusting Pilot Control Lever Console Height....155
Section 2-2: Operation—Monitor Operation....156
Monitor....157
Monitor Functions....159
Monitor Start-Up....162
Main Menu....163
Main Menu—Alarm List....166
Main Menu—Air Conditioner....175
Main Menu—Radio....179
Main Menu—Work Mode....182
Main Menu—Meter Setting....185
Main Menu—Setting Menu....187
Main Menu—Setting Menu—Date and Time....189
Main Menu—Setting Menu—Attachment Name Input....191
Main Menu—Setting Menu—Auto-Shutdown....192
Main Menu—Setting Menu—Auto Exhaust Filter Cleaning....193
Main Menu—Setting Menu—Sub Meter Selection....195
Main Menu—Setting Menu—Rear View Camera Monitor....197
Main Menu—Setting Menu—Display Item Selection....199
Main Menu—Setting Menu—Brightness Adjustment....201
Main Menu—Setting Menu—Language....202
Main Menu—Setting Menu—Unit Selection....203
Main Menu—Setting Menu—Main Menu Sequence Change....205
Main Menu—Information Menu....206
Main Menu—Information Menu—Operation....208
Main Menu—Information Menu—Maintenance....210
Main Menu—Information Menu—Troubleshooting....212
Main Menu—Information Menu—Monitoring....213
Section 2-3: Operation—Operating the Machine....214
Before Starting Work....215
Operator's Daily Machine Check Before Starting....216
Battery Disconnect Switch—If Equipped....218
Starting Engine....543
Cold Weather Start Aid....221
Cold Weather Warm-Up....222
Work Brake Control....225
Accelerator Pedal Engine Speed Control....227
Accelerator Pedal....228
Exhaust Filter....231
Exhaust Filter Parked Cleaning....234
Locking the Hydraulic Coupler to the Attachment—If Equipped....237
Unlocking the Hydraulic Coupler From the Attachment—If Equipped....240
Control Lever Pattern Operation....242
Mechanical Control Lever Pattern Selector—If Equipped....245
Control Lever Pattern Conversion....246
Blade and/or Outriggers Operation....248
Lock Outriggers for Travel....252
2-Piece Boom Operation—If Equipped....214
Attachment Indicators....258
Operating Front Attachment....259
Operating In Water and Mud....260
Driving Up a Steep or Slippery Slope....261
Lower Boom With Engine Stopped....263
Parking the Machine....265
Loading and Unloading for Transport....268
Towing Machine....271
Lifting With Bucket Loop....274
Lifting With John Deere Quick Coupler....276
Lifting the Machine....278
Section 3-1: Maintenance—Machine....280
Diesel Fuel....281
Diesel Fuel Specifications....283
Lubricity of Diesel Fuel....284
Handling and Storing Diesel Fuel....285
Biodiesel Fuel....286
Testing Diesel Fuel....288
Supplemental Diesel Fuel Additives....289
Fuel Filters....290
Minimizing the Effect of Cold Weather on Diesel Engines....291
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....293
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V....294
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, Stage IV, and Stage V Engines....296
Oil Filters....298
Alternative and Synthetic Lubricants....299
Lubricant Storage....300
Mixing of Lubricants....301
Hydraulic Oil....302
Swing Gear Case, Axle Hubs, and Axle Differentials Gear Case Oil....304
Pump Drive and Transmission Gear Case Oil....305
Front Axle Kingpin, Working Tool Pivots, Equalizer Pin, Swing Bearing, and Swing Bearing Gear Grease....306
Diesel Engine Coolant (engine without wet sleeve cylinder liners)....307
Water Quality for Mixing with Coolant Concentrate....309
Operating in Warm Temperature Climates....310
Testing Coolant Freeze Point....311
Disposing of Coolant....313
Section 3-2: Maintenance—Periodic Maintenance....314
Service Machine at Specified Intervals....315
Checking Hour Meter Regularly....316
Prepare Machine for Maintenance....317
Open Access Doors for Service....319
Open Engine Cover for Service....321
Fuel Tank....322
Hydraulic Breaker and Crusher Attachments....323
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit....324
Service Intervals....325
Required Parts....327
Section 3-3: Maintenance—As Required....329
Inspect Tires and Check Pressure....330
Tire Pressures....332
Remove and Clean Fuel Tank Inlet Screen....333
Drain Water and Sediment From Fuel Tank Sump....334
Drain Primary Fuel Filter and Water Separator....336
Drain Final Fuel Filter and Water Separator....337
Drain Auxiliary Fuel Filter and Water Separator....338
Check Windshield Washer Fluid Level....339
Check and Clean Air Cleaner Dust Unloader Valve....340
Inspect Brake Lining....341
Clean Rear Camera Lens....342
Inspect Belts....343
Remove and Clean Radiator Air Inlet Screen....346
Section 3-4: Maintenance—10 Hours or Daily....347
Check Hydraulic Tank Oil Level....348
Check Engine Oil Level....351
Checking Engine Coolant Level....353
Check Brake Accumulator....355
Lubricate Hydraulic Coupler—If Equipped....356
Section 3-5: Maintenance—Every 100 Hours....357
Lubricate Front End Pin Joints and Working Tool Pivots....358
Lubricate 2-Piece Boom—If Equipped....360
Section 3-6: Maintenance—Every 250 Hours....361
Check Swing Gear Case Oil Level....362
Drain Water and Sediment From Hydraulic Tank....364
Check Pump Drive Gear Case Oil Level....366
Check Battery Electrolyte Level and Terminals....368
Lubricate Front Axle Kingpin....371
Check Front and Rear Hub Oil Levels....372
Check Front and Rear Axle Differential Oil Levels....374
Lubricate Equalizer Pin....376
Check Transmission Oil Level....377
Take Engine Oil Sample....379
Section 3-7: Maintenance—Every 500 Hours....380
Lubricate Swing Bearing Gear....381
Drain and Refill Engine Oil and Replace Filter....382
Check Air Intake Hoses....384
Clean Cab Fresh Air and Cab Recirculating Air Filters....385
Lubricate Swing Bearing....387
Lubricate Travel Driveline....388
Take Fluid Samples....389
Section 3-8: Maintenance—Every 1000 Hours....390
Drain and Refill Swing Gear Case Oil....391
Replace Hydraulic Tank Oil Filter....392
Replace Pilot-Brake and Steering Oil Filters....395
Drain and Refill Pump Drive Gear Case Oil....398
Remove and Clean Open Crankcase Ventilation (OCV) Hose....400
Check and Adjust Engine Valve Lash....401
Replace Air Cleaner Elements....402
Replace Air Cleaner Dust Unloader Valve....404
Lubricate Outrigger—If Equipped....405
Lubricate Blade—If Equipped....406
Replace Primary Fuel Filter and Water Separator....407
Replace Final Fuel Filter and Water Separator....409
Check Coolant Condition....411
Section 3-9: Maintenance—Every 2000 Hours....412
Drain and Refill Front and Rear Hub Oil....413
Drain and Refill Front and Rear Axle Differential Oil....415
Drain and Refill Transmission Oil....418
Replace Auxiliary Fuel Filter and Water Separator....420
Section 3-10: Maintenance—Every 4000 Hours....422
Drain Cooling System....423
Cooling System Fill and Deaeration Procedure....425
Section 3-11: Maintenance—Every 4500 Hours....427
Service Exhaust Filter....428
Clean EGR Cooler....429
Check Turbocharger....430
Check and Clean Fuel Injector....431
Section 3-12: Maintenance—Every 5000 Hours....432
Drain and Refill Hydraulic Tank Oil and Clean Suction Screen....433
Replace Hydraulic Tank Vent Cap Filter....437
Section 4-1: Miscellaneous—Machine....440
Bleed Fuel System....441
Bleed Hydraulic System....551
Bleed Transmission System....444
Clean Radiator, Oil Cooler, Charge Air Cooler, and Fuel Cooler....447
Do Not Service or Adjust Injection Nozzles or High-Pressure Fuel Pump....448
Do Not Service Control Valves, Cylinders, Pumps, or Motors....449
Precautions for Alternator and Regulator....450
Using Booster Batteries—24-Volt System....451
Handling, Checking, and Servicing Batteries Carefully....452
Using Battery Charger....455
Replacing Batteries....457
Welding on Machine....458
Keep Electronic Control Unit Connectors Clean....459
Cleaning the Machine Regularly....460
Adding 12-Volt Accessories....461
JDLink™ Machine Monitoring System (MMS)—If Equipped....462
Replacing Fuses....463
Removing and Installing Bucket....466
Replacing Bucket Teeth....468
Replacing Bucket Tooth Tip—Heavy-Duty Bucket....470
Replacing Bucket Teeth—TK Series....472
Hardware Torque Specifications....473
Unified Inch Bolt and Screw Torque Values....474
Metric Bolt and Screw Torque Values....476
Section 4-2: Miscellaneous—Operational Checkout....479
Operational Checkout....479
Section 4-3: Miscellaneous—Troubleshooting....541
Troubleshooting Procedure....542
Engine....543
Electrical System....548
Hydraulic System....551
Section 4-4: Miscellaneous—Storage....554
Prepare Machine for Storage....555
Monthly Storage Procedure....557
Section 4-5: Miscellaneous—Machine Numbers....559
Record Product Identification Number (PIN)....560
Record Engine Serial Number....561
Record Travel Motor Serial Number....562
Record Swing Motor Serial Number....563
Record Hydraulic Pump Serial Number....564
Record Hydraulic Coupler Serial Number—If Equipped....565
Keep Proof of Ownership....566
Keep Machines Secure....567
Section 4-6: Miscellaneous—Specifications....568
Engine Specifications....569
Travel Speeds....570
Drain and Refill Capacities....571
Machine Specifications....572
Working Ranges....577
Lift Capacity—Monoblock Boom; Front Blade and Rear Outrigger....581
Lift Capacity—Monoblock Boom; Front and Rear Outrigger....583
Lift Capacity—2-Piece Boom; Front Blade and Rear Outrigger....585
Lift Capacity—2-Piece Boom; Front and Rear Outrigger....587
John Deere 230GW Wheeled Excavator Operator's Manual (OMT356703X19)
