Hitachi Zaxis 160LC-5G Excavator Diagnosis and Tests Service Technical Manual (TM13198X19)

Make: 
Price: US$ 39.00

Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for Hitachi Zaxis 160LC-5G Excavator, with workshop information to maintain, diagnose, and rebuild like professional mechanics.

Hitachi Excavator ZX 160LC-5G workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13198X19 - Hitachi Zaxis 160LC-5G Excavator Technical Manual - Operation and Test.pdf
TM13198X54 - Hitachi Escavadeira Zaxis160LC-5G.pdf
TM13198X63 - Hitachi Excavadora Zaxis 160LC-5G.pdf

PRODUCT DETAILS:
Total Pages: 1,173 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English Portuguese Spanish
Model: John Deere / HITACHI - Zaxis160LC-5G Excavator - 1F9DBGG0__C230001

TABLE OF CONTENTS....1
Section 9000: General Information....18
  Group 01: Safety....18
    Recognize Safety Information....21
    Understand Signal Words....22
    Follow Safety Instructions....23
    Prepare for Emergencies....25
    Wear Protective Clothing....26
    Protect Against Noise....27
    Inspect Machine....28
    General Precautions for Cab....29
    Use Handholds and Steps....30
    Adjust the Operator's Seat....31
    Ensure Safety Before Rising From or Leaving Operator’s Seat....32
    Fasten Your Seat Belt....33
    Move and Operate Machine Safely....34
    Operate Only From Operator's Seat....35
    Jump Starting....36
    Keep Riders Off Machine....37
    Precautions for Operations....38
    Investigate Job Site Beforehand....39
    Install OPG Guard....41
    Provide Signals for Jobs Involving Multiple Machines....42
    Confirm Direction of Machine to be Driven....43
    Drive Machine Safely....44
    Avoid Injury From Rollaway Accidents....48
    Avoid Injury From Back-Over and Swing Accidents....49
    Keep Person Clear From Working Area....51
    Never Position Bucket Over Anyone....52
    Avoid Undercutting....53
    Avoid Tipping....54
    Never Undercut a High Bank....56
    Dig With Caution....57
    Operate With Caution....58
    Avoid Power Lines....59
    Precautions for Lightning....60
    Object Handling....61
    Protect Against Flying Debris....62
    Park Machine Safely....63
    Handle Fluids Safely−Avoid Fires....64
    Transport Safely....65
    Practice Safe Maintenance....66
    Warn Others of Service Work....68
    Support Machine Properly....69
    Stay Clear of Moving Parts....70
    Prevent Parts From Flying....71
    Store Attachments Safely....72
    Prevent Burns....73
    Replace Rubber Hoses Periodically....74
    Avoid High-Pressure Fluids....75
    Prevent Fires....77
    Evacuating in Case of Fire....79
    Beware of Exhaust Fumes....80
    Precautions for Welding and Grinding....81
    Avoid Heating Near Pressurized Fluid Lines....82
    Remove Paint Before Welding or Heating....83
    Beware of Asbestos and Silicon Dust and Other Contamination....84
    Prevent Battery Explosions....85
    Service Air Conditioning System Safely....86
    Handle Chemical Products Safely....87
    Dispose of Waste Properly....88
    Never Ride Attachment....89
    Precautions for Communication Terminal....90
    FCC Notifications to User....91
    Notes on Protection of Operator’s Station When the Machine Rolls Over....92
Section 9001: Diagnostics....94
  Group 10: Main Controller (MCZ) Diagnostic Trouble Codes....99
    Main Controller (MCZ) Diagnostic Trouble Codes....99
    Controller Area Network 0 (CAN 0) Circuit Diagnostics....100
    Controller Area Network 1 (CAN 1) Circuit Diagnostics....101
    Interface Controller Area Network (N-CAN) Diagnostics....102
    011000.02 - Abnormal EEPROM....94
    011001.02 - Abnormal RAM....94
    011002.02 - Abnormal A/D Converter....94
    011003.03 - Abnormal Sensor Voltage....94
    011006.02 - Engine Controller Communication Error....94
    011007.02 - (CAN 0) Data Converter Communication Error 1....94
    011008.02 - (CAN 1) Data Converter Communication Error 2....94
    011009.02 - (CAN 0) Monitor Controller Communication Error 1....94
    011010.02 - (CAN 1) Monitor Controller Communication Error 2....94
    011100.02 - Abnormal Engine Speed....94
    011101.03 - Engine Control Dial Sensor Circuit High Input....94
    011101.04 - Engine Control Dial Sensor Circuit Low Input....94
    011200.03 - Pump 1 Delivery Pressure Sensor Circuit High Input....94
    011200.04 - Pump 1 Delivery Pressure Sensor Circuit Low Input....94
    011202.03 - Pump 2 Delivery Pressure Sensor Circuit High Input....94
    011202.04 - Pump 2 Delivery Pressure Sensor Circuit Low Input....94
    011206.03 - Pump 1 Flow Control Pressure Sensor Circuit High Input....94
    011206.04 - Pump 1 Flow Control Pressure Sensor Circuit Low Input....94
    011208.03 - Pump 2 Flow Control Pressure Sensor Circuit High Input....94
    011208.04 - Pump 2 Flow Control Pressure Sensor Circuit Low Input....94
    011301.03 - Swing Pilot Pressure Sensor Circuit High Input....94
    011301.04 - Swing Pilot Pressure Sensor Circuit Low Input....94
    011302.03 - Boom Up Pilot Pressure Sensor Circuit High Input....94
    011302.04 - Boom Up Pilot Pressure Sensor Circuit Low Input....94
    011303.03 - Arm In Pilot Pressure Sensor Circuit High Input....94
    011303.04 - Arm In Pilot Pressure Sensor Circuit Low Input....94
    011304.03 - Travel Pilot Pressure Sensor Circuit High Input....94
    011304.04 - Travel Pilot Pressure Sensor Circuit Low Input....95
    011307.03 - Front Attachment Pilot Pressure Sensor Circuit High Input....95
    011307.04 - Front Attachment Pilot Pressure Sensor Circuit Low Input....95
    011400.02 - Pump 2 Flow Rate Limit Solenoid Valve Abnormal Feedback....95
    011400.03 - Pump 2 Flow Rate Limit Solenoid Valve Feedback High Current....95
    011400.04 - Pump 2 Flow Rate Limit Solenoid Valve Feedback Low Current....95
    011401.02 - Torque Control Solenoid Valve Abnormal Feedback....95
    011401.03 - Torque Control Solenoid Valve Feedback High Current....95
    011401.04 - Torque Control Solenoid Valve Feedback Low Current....95
    011402.02 - 3-Spool Solenoid Valve Unit (SF) Abnormal Feedback....95
    011402.03 - 3-Spool Solenoid Valve Unit (SF) Feedback High Input....95
    011402.04 - 3-Spool Solenoid Valve Unit (SF) Feedback Low Input....95
    011403.02 - 3-Spool Solenoid Valve Unit (SC) Abnormal Feedback....95
    011403.03 - 3-Spool Solenoid Valve Unit (SC) Feedback High Input....95
    011403.04 - 3-Spool Solenoid Valve Unit (SC) Feedback Low Input....95
    011407.02 - 3-Spool Solenoid Valve Unit (SG) Abnormal Feedback....95
    011407.03 - 3-Spool Solenoid Valve Unit (SG) Feedback High Input....95
    011407.04 - 3-Spool Solenoid Valve Unit (SG) Feedback Low Input....95
    011410.02 - Pump 1 Flow Rate Limit Solenoid Valve Abnormal Feedback....95
    011410.03 - Pump 1 Flow Rate Limit Solenoid Valve Feedback High Current....95
    011410.04 - Pump 1 Flow Rate Limit Solenoid Valve Feedback Low Current....95
    011457.02 - 2-Speed Activation Solenoid Disconnected or Not Present....95
    011458.02 - (Auxiliary) Discontinuity of Selector Valve....95
    011901.03 - Hydraulic Oil Temperature Sensor Circuit High Input....95
    011901.04 - Hydraulic Oil Temperature Sensor Circuit Low Input....95
  Group 20: Engine Controller (ECF) Diagnostic Trouble Codes....249
    Engine Controller (ECF) Diagnostic Trouble Codes....249
    011600.02 - Abnormal EEPROM....95
    011601.02 - Abnormal RAM....95
    011602.02 - Abnormal A/D Conversion....95
    011603.03 - Abnormal Sensor Voltage....95
    011604.02 - Abnormal CAN Communication....95
    016605.02 - Abnormal Engine Speed....95
    016606.03 - Abnormal EC Angle Sensor High Voltage....96
    016606.04 - Abnormal EC Angle Sensor Low Voltage....96
    016607.02 - Target Engine Speed Sent From Main Controller....96
  Group 30: Monitor Controller (DSZ) Diagnostic Trouble Codes....265
    Monitor Controller (DSZ) Diagnostic Trouble Codes....265
    013000.02 - Flash Memory Error 1....96
    013001.02 - Flash Memory Error 2....96
    013002.02 - Engine Controller (ECF) Communication Error....96
    013003.02 - Main Controller (MCZ) Communication Error 1....96
    013004.02 - Main Controller (MCZ) Communication Error 2....96
    013005.02 - Monitor Controller (DSZ) Communication Error 1....96
    013006.02 - Monitor Controller (DSZ) Communication Error 2....96
    013007.02 - Machine Controller (BCZ) Communication Error....96
    020113.02 - System Error Alarm....96
  Group 40: Information Controller (ICZ) Diagnostic Trouble Codes....276
    Information Controller (ICZ) Diagnostic Trouble Codes....276
    013303.02 - Abnormal Monitor Internal Temperature Sensor....96
    013304.02 - Alternator Alarm....96
    013310.03 - Shorted Circuit in Coolant Temperature Sensor....96
    013311.03 - Fuel Level Sensor Open Circuit....96
    013311.04 - Fuel Level Sensor Shorted Circuit....96
    014001.02 - Flash Memory Read/Write Error....96
    014002.02 - External RAM Read/Write Error....96
    014003.02 - Abnormal EEPROM....96
    014006.02 - Communication Terminal: Communication Error....96
    014008.02 - Abnormal Internal RAM....96
    014021.02 - Communication Terminal Security Error....96
    014022.02 - SIM Card Error....96
    014023.02 - Security Error....96
    020100.02 - Overheat Alarm....96
    020101.02 - Engine Warning Alarm....96
    020102.02 - Engine Oil Pressure Alarm....96
    020105.02 - Hydraulic Oil Filter Restriction Alarm....96
    020106.02 - Air Cleaner Restriction Alarm....97
    020109.02 - Pilot Control Shutoff Lever Alarm....97
    020114.02 - Overheat Alarm....97
  Group 50: Air Conditioner Controller (ACF) Diagnostic Trouble Codes....312
    Air Conditioner Controller (ACF) Diagnostic Trouble Codes....312
    11 - Open Circuit in Air Recirculation Sensor....97
    12 - Short-Circuited Air Recirculation Sensor....97
    13 - Open Circuit in Ambient Air Temperature Sensor....97
    14 - Short-Circuited Ambient Air Temperature Sensor....97
    18 - Short-Circuited Solar Radiation Sensor....97
    21 - Open Circuit in Air Conditioner Freeze Control Switch....97
    22 - Short-Circuited Air Conditioner Freeze Control Switch....97
    43 - Abnormal Air Conditioner and Heater Blower Port Change Servomotor....97
    44 - Abnormal Air Conditioner and Heater Mixer Servomotor....97
    91 - Communication Error....97
    92 - CAN Bus Off Error....97
Section 9005: Operational Checkout Procedure....342
  Group 10: Operational Checkout Procedure....342
    Operational Checkout....406
Section 9010: Engine....469
  Group 05: Theory of Operation....656
    Isuzu Engine....488
    Engine Fuel System Component Location....472
    Engine Cooling System Component Location....473
    Engine Speed Control System Operation....656
  Group 15: Diagnostic Information....469
    Isuzu Engine....488
  Group 20: Adjustments....469
    Isuzu Engine....488
    Engine Learning Procedure....482
    Engine Speed Adjustment....484
    Engine Fuel Shutoff Adjustment....486
  Group 25: Tests....469
    Isuzu Engine....488
Section 9015: Electrical System....489
  Group 05: System Information....489
    Electrical Diagram Information....500
  Group 10: System Diagrams....489
    Explanation of Wire Markings....509
    Fuse and Relay Specifications....510
    System Functional Schematic, Component Location, and Wiring Diagram Master Legend....515
    System Functional Schematic....522
    Cab Harness (W1) Component Location....532
    Cab Harness (W1) Wiring Diagram....535
    Machine Harness (W2) Component Location....539
    Machine Harness (W2) Wiring Diagram....541
    Monitor Harness (W3) Component Location....543
    Monitor Harness (W3) Wiring Diagram....544
    Pump Harness (W8) Component Location....546
    Pump Harness (W8) Wiring Diagram....548
    Pilot Shutoff Switch Harness (W11) Component Location....549
    Pilot Shutoff Switch Harness (W11) Wiring Diagram....550
    Auxiliary Fuse Box Harness (W13) Component Location....551
    Auxiliary Fuse Box Harness (W13) Wiring Diagram....552
    Multi-Function Pilot Control Lever Harness (W15) Component Location....554
    Multi-Function Pilot Control Lever Harness (W15) Wiring Diagram....556
    Travel Alarm Cancel Switch Harness (W16) Component Location....557
    Travel Alarm Cancel Switch Harness (W16) Wiring Diagram....558
    Attachment Harness (W17) Component Location....559
    Attachment Harness (W17) Wiring Diagram....561
    Rear Camera Harness (W19) Component Location....562
    Rear Camera Harness (W19) Wiring Diagram....563
    Pilot Shutoff Valve Harness (W21) Component Location....564
    Pilot Shutoff Valve Harness (W21) Wiring Diagram....565
    Auxiliary 3-Button Cancel Switch Harness (W22) Component Location....566
    Auxiliary 3-Button Cancel Switch Harness (W22) Wiring Diagram....567
    Attachment Interface Harness (W25) Component Location....568
    Attachment Interface Harness (W25) Wiring Diagram....569
    Travel Alarm Harness (W26) Component Location....570
    Travel Alarm Harness (W26) Wiring Diagram....571
    Solenoid Harness (W28) Component Location....572
    Solenoid Harness (W28) Wiring Diagram....573
    Starter Switch Harness (W29) Component Location....574
    Starter Switch Harness (W29) Wiring Diagram....575
    Data Converter Harness (W30) Component Location....576
    Data Converter Harness (W30) Wiring Diagram....578
    Data Converter Interface Harness (W31) Component Location....580
    Data Converter Interface Harness (W31) Wiring Diagram....581
    2-Speed Harness (W32) Component Location....582
    2-Speed Harness (W32) Wiring Diagram....583
    Heater and Air Conditioner Harness (W41) Component Location....584
    Heater and Air Conditioner Harness (W41) Wiring Diagram....585
    Travel Alarm Cancel Switch Sub Harness (W50) Component Location....586
    Travel Alarm Cancel Switch Sub Harness (W50) Wiring Diagram....587
    Heater and Air Conditioner Relay Harness (W51) Component Location....588
    Heater and Air Conditioner Relay Harness (W51) Wiring Diagram....589
    Auxiliary Solenoid Harness (W61) Component Location....591
    Auxiliary Solenoid Harness (W61) Wiring Diagram....593
    Satellite (SAT) Harness (W6003) Component Location....595
    Satellite (SAT) Harness (W6003) Wiring Diagram....596
    JDLink™ Harness (W6004) Component Location....597
    JDLink™ Harness (W6004) Wiring Diagram....599
  Group 15: Sub-System Diagnostics....490
    Controller Area Network (CAN) Theory of Operation....656
    Starting and Charging Circuit Theory of Operation....656
    Monitor Controller (DSZ) Circuit Theory of Operation....656
    Engine Controller (ECF) Circuit Theory of Operation....656
    Main Controller (MCZ) Circuit Theory of Operation....656
    Travel Alarm Circuit Theory of Operation....656
    Machine Controller (BCZ) Circuit Theory of Operation....656
    Windshield Wiper and Washer Circuit Theory of Operation....656
    Lighting Circuit Theory of Operation....656
    Pilot Shutoff Circuit Theory of Operation....656
    Attachment Control Circuit Theory of Operation....656
  Group 16: Monitor Operation....656
    Service Menu....647
    Troubleshooting....648
    Monitoring....649
    Controller Version....654
    Issued Warning Record....655
    Operation....656
    Machine Setting....657
    Monitor Setting....662
    Alarm Setting....665
    Maintenance Mode....666
    Rear View Camera Troubleshooting....667
  Group 20: References....491
    Reading Diagnostic Trouble Codes with Monitor Display....671
    Service ADVISOR™ Diagnostic Application....672
    Service ADVISOR™ Connection Procedure....673
    Reading Diagnostic Trouble Codes with Service ADVISOR™ Diagnostic Application....675
    Clearing Engine Diagnostic Trouble Codes....678
    MPDr Application....685
    MPDr Connection Procedure....686
    Relay Test....688
    Controller Area Network (CAN) Circuit Test....689
    Electrical Component Specifications....695
    Alternator Test....697
    Electrical Component Checks....699
    Battery Remove and Install....707
    Rear Cover Remove and Install....709
    Engine Controller (ECF) Remove and Install....711
    Monitor Controller (DSZ) Remove and Install....713
Section 9020: Power Train....715
  Group 05: Theory of Operation....656
    Track Adjuster and Recoil Spring Operation....717
    Travel Gear Case Operation....718
  Group 15: Diagnostic Information....715
    Noisy or Loose Track Chain....715
    Tight Track Chain....715
    Frequent Track Chain Sag Adjustment Required....715
    Excessive Oil Leakage From Front Idler, Track Rollers, or Carrier Rollers....715
    Bent Track Shoes....715
    “Popping” of Track....715
    Cracked Track Link....715
    Chipped Link Rails....715
    Individual Undercarriage Component Wear....715
    Measure Swing Bearing Wear....736
Section 9025: Hydraulic System....740
  Group 05: Theory of Operation....656
    Hydraulic System Operation....745
    Pilot System Operation....746
    Pilot Pump, Pressure Regulating Valve and Filter Operation....747
    Pilot Shutoff Solenoid Valve Operation....749
    Pilot Control Valve Operation....782
    Travel Pilot Control Valve Operation....782
    Pilot Operation of Control Valve Operation....782
    Pilot Signal Manifold Operation....762
    Pump 1, Pump 2, and Drive Gear Case Operation....770
    Pump 1 and Pump 2 Regulator Operation....773
    Engine Speed Sensing Control Circuit Operation....779
    Control Valve Operation....782
    Control Valve Check Valves Identification and Operation....797
    Main Relief Valve Circuit Operation....801
    Circuit Relief and Anticavitation Valve Operation....806
    Travel Flow Combiner Valve Operation....808
    Auxiliary Flow Combiner Valve and Bypass Shutoff Valve Operation....811
    Boom Lower Meter-In Cut Valve Operation....816
    Boom Regenerative Valve Circuit Operation....820
    Dig Regenerative Valve Circuit Operation....823
    Arm Regenerative Valve Circuit Operation....827
    Bucket Regenerative Valve Circuit Operation....832
    Boom and Arm Reduced Leakage Valves Operation....835
    Arm 1 Flow Rate Control Valve Circuit Operation....837
    Arm 2 Flow Rate Control Valve Circuit Operation....841
    Bucket Flow Rate Control Valve Circuit Operation....845
    Boom Flow Rate Control Valve Circuit Operation....849
    Auxiliary Flow Rate Control Valve Circuit Operation....853
    Swing Reduction Gear Case Operation....858
    Swing Motor, Crossover Relief Valve, and Make-Up Check Valve Operation....859
    Swing Motor Damper Valve....863
    Swing Motor Park Brake Release Circuit Operation....874
    Center Joint Operation....875
    Travel Motor and Park Brake Valve Operation....876
    Travel Motor Speed Circuit Operation....884
    Cylinder Operation....888
    Return Filter Operation....890
    Auxiliary System Operation....891
    Auxiliary Pilot Control Valve Operation....892
    Flow Rate Select Solenoid Valve Operation....898
    Flow Rate Pressure Reducing Valve Operation....900
    Secondary Auxiliary Relief Valve Solenoid Valve Operation....902
    Secondary Auxiliary Relief Control Valve Operation....903
    Secondary Auxiliary Relief Valve Operation....904
    Selector Valve Solenoid Valve Operation....905
    Selector Valve Operation....906
    Auxiliary Shuttle Valve Operation....908
    Auxiliary High Flow Line Kit Operation....910
    Two Way Solenoid Kit Operation....914
    Two Pump Combined Flow Kit Operation....917
    Secondary Auxiliary Relief Kit Operation....924
    Low Flow Kit Operation....928
  Group 15: Diagnostic Information....741
    All Hydraulic Functions Slow....741
    Hydraulic Oil Overheats....741
    No Hydraulic Functions....741
    No Hydraulic Functions—Electrical Checks....741
    Function Does Not Stop When Control Lever Released....741
    Load Drifts Down When Control Lever is in Neutral Position....741
    Load Falls When Control Valve is Actuated To Raise Load....741
    H/P (High Power) Function Does Not Operate, PWR (Power) Mode is Normal....741
    Boom Down Does Not Function, Moves Slowly, or Is Erratic, All Other Functions Normal....741
    Arm In Does Not Function, Moves Slowly, or Is Erratic, All Other Functions Normal....741
    Swing Speed Slow During Arm In Function....741
    Boom Cannot Raise Track Off Ground....742
    Swing Function Does Not Operate in Both Directions....742
    Swing Speed Slow in Both Directions....742
    Swing Speed Slow or Does Not Operate in One Direction....742
    Upperstructure Drift With Swing Valve in Neutral....742
    Machine Freewheels Down an Incline....742
    Track Will Not Move in Either Direction....742
    Machine Mistracks....742
    Machine Mistracks Left During Combined Travel and Dig Functions....742
    Machine Will Not Shift Into Fast (rabbit) Speed....742
    Pump 1, Pump 2, and Pilot Pump Line Identification....989
    Control Valve Line Identification....990
    Swing Motor Line Identification....994
    Pilot Control Valve-to-Pilot Signal Manifold Component Location—Excavator Pattern....995
    Pilot Control Valve-to-Pilot Signal Manifold Component Location—Backhoe Pattern....997
    Pilot Control Lever Pattern Selector Valve Line Connection—If Equipped....999
    Pilot Signal Manifold-to-Control Valve Line Connection....1000
    Travel System Component Location....1003
    Travel Hydraulic System Line Connection....1005
    Auxiliary Attachment Schematic....1007
    Auxiliary System Line Connections....1015
    Hydraulic System Schematic....1017
    Hydraulic System Component Location....1026
    Hydraulic System Line Connections....1028
  Group 25: Tests....742
    JT05800 Digital Thermometer Installation....1030
    JT02156A Digital Pressure and Temperature Analyzer Kit Installation....1031
    Hydraulic Oil Cleanup Procedure....1032
    Hydraulic Oil Tank Pressure Release Procedure....1035
    Hydraulic Oil Warm-Up Procedure....1036
    Pilot Pressure Regulating Valve Test and Adjustment....1039
    Control Valve Spool Actuating Pilot Pressure Test....1044
    Dig Regenerative Solenoid Valve Test and Adjustment....1047
    Arm Regenerative Solenoid Valve Test and Adjustment....1052
    Power Dig/Travel Speed Solenoid Valve Test and Adjustment....1057
    Torque Control Solenoid Valve Test and Adjustment....1062
    Pump Control Pilot Pressure Signal Test....1066
    Main Relief and Power Dig Valve Test and Adjustment....1069
    Circuit Relief Valve Test and Adjustment....1075
    Upperstructure Drift Test....1081
    Swing Motor Crossover Relief Valve Test and Adjustment....1084
    Travel Motor Crossover Relief Valve Test and Adjustment....1088
    Pump Regulator Test and Adjustment—Minimum Flow....1093
    Pump Regulator Test and Adjustment—Maximum Flow....1096
    Pump Flow Test....1099
    Comprehensive Pump Flow Test....1103
    Swing Motor Leakage Test....1109
    Travel Motor Leakage Test....1112
    Cylinder Drift Test—Boom, Arm, and Bucket....1116
Section 9031: Heating and Air Conditioning....1119
  Group 05: Theory of Operation....656
    Air Conditioning System Cycle of Operation....1122
  Group 15: Diagnostic Information....1119
    Air Conditioning System Does Not Operate....1119
    Air Conditioning System Does Not Cool Interior of Cab....1119
    Air Conditioning System Runs Constantly, Too Cold....1119
    Heating System Does Not Operate....1119
    Heating System Does Not Warm Interior of Cab....1119
    Interior Windows Continue to Fog....1119
    Heater and Air Conditioner Component Location....1150
  Group 25: Tests....1119
    R134a Refrigerant Cautions and Proper Handling....1152
    R134a Oil Charge Capacity....1153
    R134a Refrigerant Charge Capacity....1154
    Heater and Air Conditioner Operational Checks....1155
    Air Conditioner Compressor Clutch Test....1158
    R134a Refrigerant Leak Test....1159
    R134a Refrigerant Hoses and Tubing Inspection....1160
    Air Conditioner High/Low-Pressure Switch Test....1161
    Air Conditioner Freeze Control Switch Test....1164
    Air Conditioning System Test....1165
    Operating Pressure Diagnostic Chart....1168
Section 9900: Dealer Fabricated Tools....1170
  Group 99: Dealer Fabricated Tools....1170
    DFT1218 Split Flange Hose Cap....1172

Hitachi Zaxis 160LC-5G Excavator Diagnosis and Tests Service Technical Manual (TM13198X19)

Logo