Renault Twingo Repair Service Manual 1992-2014
Complete service repair manual with Electrical Wiring Diagrams for 1992-2014 Renault Twingo, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Renault Twingo 1992-2014 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 12,032 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
Repair Manual...2
MR-305-TWINGO-0...5
01-SPECIFICATIONS...5
Dimensions...5
Vehicle identification...6
02-LIFTING METHODS...8
Trolley jack - axle stands...8
Vehicle lift...10
03-TOWING...11
All types...11
03-LUBRICANTS - CONSUMABLES...12
Capacity - Grades...12
Packaging...14
05-DRAINING - REFILLING...16
Engine...16
MR-305-TWINGO-1...17
10-ENGINE AND ENGINE PERIPHERALS...17
Identification...17
Oil leak fault finding...18
Oil consumption...19
Oil Pressure...20
Engine - gear box...21
11-TOP AND FRONT OF ENGINE...28
Belts...28
Cylinder head gasket...30
12-FUEL MIXTURE...33
General...33
Throttle body...35
Inlet - exhaust manifold...39
13-FUEL SUPPLY...40
Fuel filter...40
Fuel pressure...41
13-PUMPS...42
Fuel pump...42
14-ANTI-POLLUTION...44
Catalytic converter - oxygen sensor...44
Testing for lead...45
Oil vapour rebreathing...46
Fuel vapour recirculation...47
16-STARTING - CHARGING...49
Alternator...49
Starter...53
17-IGNITION...56
Ignition coil...56
17-INJECTION...57
Location of components...57
Computer...58
TDC sensor...59
Absolute pressure sensor...60
Oxygen sensor...61
Pinking...62
Plugs...63
Fault finding using the XR25...64
Fault finding...89
19-COOLING...104
Specifications...104
Precautions...107
Filling and bleeding...108
Testing...109
Diagram...110
19-FUEL TANK...111
Fuel tank...111
19-EXHAUST...114
General...114
Silencer...115
Catalytic converter...116
MR-305-TWINGO-2...117
20-CLUTCH...117
Section view...117
Identification...118
Consumables...119
Fault finding...120
Mechanism - Disc...124
Thrust pad - Fork...126
Clutch shaft lip seal (guide tube)...127
21-MANUAL GEAR BOX...129
Identification...129
Ratios...131
Consumables...132
Fault finding...133
Gear box (Removal-Refitting)...136
5th gear on the vehicle...143
Differential output seal...148
Speedometer gear...151
29-DRIVE SHAFTS...152
Consumables...152
Transverse drive shafts...153
Wheel side gaiter...159
Gear box side gaiter...163
Bearing gaiter...166
MR-305-TWINGO-3...168
30-GENERAL...168
Diagram of general braking principle...168
Main braking component dimensions...169
Tightening torques (in daN.m)...170
Axle assemblies and suspension...175
Checking angles for front axle assembly...176
Checking angles for rear axle assembly...177
Measuring points...178
Heights under body...179
Brake fluid...180
Brake unions and pipes...181
Principle of checking angles...182
Checking - adjusting the front axle assembly...183
Front axle fault finding...184
Braking fault finding...185
Bleeding the braking fault finding...188
Bleeding the braking circuit...189
31-FRONT BEARING ELEMENTS...190
Lower wishbone...190
Lower wishbone rubber bushes...191
Track rod end...192
Brake linings...193
Brake caliper...195
Brake disc...197
Stub axle carrier bearing...198
Spring - shock absorber assembly...202
Spring and shock absorber...204
Axle assembly - engine mounting...209
33-REAR BEARING ELEMENTS...212
Rear axle assembly...212
Brake drum...215
Slave cylinder...217
Brake shoes (drum)...218
Bearing...225
Spring - shock absorber assembly...226
Spring and shock absorber...228
Flexible axle rubber bushes...230
35-WHEELS AND TYRES...231
Specifications...231
36-STEERING ASSEMBLY...234
Axial ball joint...234
Manual steering box...238
Steering column...243
Retractable shaft...246
37-MECHANICAL ELEMENT CONTROLS...247
Master cylinder...247
Brake servo...249
Air filter - Brake servo non-return valve...251
Handbrake lever...252
Handbrake control...253
Brake pipes...255
Braking compensator...256
Clutch control cable...258
Clutch pedal...259
Automatic clutch wear compensation...262
External gear control...265
MR-305-TWINGO-6...271
61-HEATING...271
General...271
Operating principle...273
Wiring diagram...274
Fault finding...275
Distribution unit...285
Radiator...290
Fan...291
Resistance unit...292
Control panel...293
Control cables...294
MR-305-TWINGO-8...295
80-BATTERY...295
Special notes...295
80-BATTERY - FRONT HEADLIGHTS...297
Lens units...297
Direction indicators...299
81-REAR AND INTERIOR LIGHTING...300
Rear lights...300
Number plate light...301
Fuses...302
83-INTRUMENT PANEL...304
Dashboard...304
Intrument panel...308
Dashboard warning light bar...323
Fuel gauge...325
84-CONTROLS - SIGNALLING...328
Wiper stalk...328
Lights stalk...330
Ignition switch...332
Dashboard switch...334
Cigar lighter...336
85-WIPERS...337
Front windscreen wiper...337
Rear screen wiper...338
87-ELECTRICAL ASSISTANCE EQUIPMENT...339
Relay plate...339
88-WIRING...342
Rear screen de-icer...342
MR-306-TWINGO-4...344
40-GENERAL...344
Vehicle dimensions and engines...344
Vehicle identification...345
Lifting the vehicle - jack and axle stands...347
Lifting on a 2 post lift...349
Towing...350
Part descriptions (exploded view)...351
Aperture clearances...353
Description of symbols...356
Using the symbols...358
Determining collision damage...359
Lower structure dimensions...362
Sub-frame dimensions...363
Body jig bench...364
Special tool references...373
41-LOWER STRUCTURE...374
Front panel (A)...374
Front side member cover panel (B)...375
Part of front side member, front section (C)...377
Front part of side cross member (D)...380
Battery tray (E)...384
Battery tray mounting (F)...386
Front half unit (G)...387
Rear engine mounting support (H)...392
Rear part of front side member (I)...394
Complete centre floor pan (J)...396
Front cross member under front seat (K)...400
Part of centre floor pan (L)...402
Part of centre floor pan (front section) (L)...403
Part of centre floor pan (rear section) (L)...406
Sill cover panel stiffener (M)...408
Sill cover panel (N)...410
Front seat rear mounting unit (O)...416
Part of rear side member (P)...418
Rear side member frame (Q)...421
Rear floor (R)...424
Rear floor section (S)...428
Towing ring (T)...432
42-UPPER SIDE STRUCTURE...433
Front wing (A)...433
Cowl side panel (pillar lining) (B)...434
Wheel arch (C)...437
Wheel arch cover panel (D)...441
Plenum chamber (E)...444
Part section of rear scuttle panel (F)...447
Part section of front scuttle panel (G)...450
Part section of upper bulkhead (H)...453
42-UPPER FRONT STRUCTURE...454
Part section of upper bulkhead (H)...454
Part section of scuttle panel cover panel (I)...456
Bulkhead - pedal mounting, part section (J)...459
43-UPPER SIDE STRUCTURE...464
Front pillar (A)...464
Window aperture side pillar lining (B)...469
Upper body panel (C)...474
Sill panel (D)...479
Side of body (E)...481
44-UPPER REAR STRUCTURE...482
Quarter panel (A)...482
Bumper mounting (B)...489
Rear panel lining (C)...490
Rear quarter panel lining (C)...491
Centre pillar reinforcement (D)...497
Internal part of wheel arch (E)...498
Rear panel (F)...503
Rear panel inner cross member (G)...507
Bumper support panel (H)...510
45-UPPER BODY SECTION...511
Roof panel (TN and TO) (A)...511
Roof panel (A)...512
Front roof cross member (B)...514
Rear roof cross member (C)...516
46-BODY PROTECTION...519
Wheel arch mud guard...519
47-SIDE OPENING ELEMENTS...520
Doors...520
48-NON-SIDE OPENING ELEMENTS...521
Bonnet...521
Tailgate...522
MR-306-TWINGO-5...523
50-GENERAL...523
Tooling...523
Products...524
51-SIDE OPENING ELEMENT MECHANISMS...525
Door hinges...525
Window winder handle...526
External door handle...527
Front door locking barrel...528
Front door lock...529
Front door window winder...530
52-NON-SIDE OPENING ELEMENT MECHANISMS...531
Bonnet lock...531
Tailgate locking barrel...532
Balancer...533
54-WINDOWS...534
Windscreen...534
Door window...536
Rear side windows...537
Rear screen...538
55-EXTERNAL PROTECTION...539
Front bumper...539
56-EXTERNAL ACCESSORIES...542
Bonnet grille...542
External rear view mirror...543
57-INTERNAL ACCESSORIES...546
Dashboard...546
59-INTERNAL SAFETY ACCESSORIES...551
Rear seat belts...551
Front seat belts...552
MR-306-TWINGO-7...553
71-INTERIOR BODY LININGS...553
Roof lining...553
Roof lining - sun roof...554
72-SIDE OPENING ELEMENTS TRIM...555
Door linings...555
73-NON-SIDE OPENING ELEMENTS TRIM...556
Tailgate lining...556
75-FRONT SEATS FRAMES AND RUNNERS...557
Complete seat...557
Seat runners...559
76-REAR SEATS FRAMES AND RUNNERS...560
Complete seat...560
Complete seatback...562
77-FRONT SEATS TRIM...563
Squad trim...563
Seatback trim...565
78-REAR SEATS TRIM...567
Seatback trim...567
79-SEAT ACCESSORIES...569
Rear bench seat lock...569
MR305TWINGO0...571
01-SPECIFICATIONS...571
Dimensions...571
Vehicle identification...572
02-LIFTING METHODS...574
Trolley jack - axle stands...574
Vehicle lift...576
03-TOWING...577
All types...577
03-LUBRICANTS - CONSUMABLES...578
Capacity - Grades...578
Packaging...580
05-DRAINING - REFILLING...582
Engine...582
MR305TWINGO1...583
10-ENGINE AND ENGINE PERIPHERALS...583
Identification...583
Oil leak fault finding...584
Oil consumption...585
Oil Pressure...586
Engine - gear box...587
11-TOP AND FRONT OF ENGINE...594
Belts...594
Cylinder head gasket...596
12-FUEL MIXTURE...599
General...599
Throttle body...601
Inlet - exhaust manifold...605
13-FUEL SUPPLY...606
Fuel filter...606
Fuel pressure...607
13-PUMPS...608
Fuel pump...608
14-ANTI-POLLUTION...610
Catalytic converter - oxygen sensor...610
Testing for lead...611
Oil vapour rebreathing...612
Fuel vapour recirculation...613
16-STARTING - CHARGING...615
Alternator...615
Starter...619
17-IGNITION...622
Ignition coil...622
17-INJECTION...623
Location of components...623
Computer...624
TDC sensor...625
Absolute pressure sensor...626
Oxygen sensor...627
Pinking...628
Plugs...629
Fault finding using the XR25...630
Fault finding...655
19-COOLING...670
Specifications...670
Precautions...673
Filling and bleeding...674
Testing...675
Diagram...676
19-FUEL TANK...677
Fuel tank...677
19-EXHAUST...680
General...680
Silencer...681
Catalytic converter...682
MR305TWINGO2...683
20-CLUTCH...683
Section view...683
Identification...684
Consumables...685
Fault finding...686
Mechanism - Disc...690
Thrust pad - Fork...692
Clutch shaft lip seal (guide tube)...693
21-MANUAL GEAR BOX...695
Identification...695
Ratios...697
Consumables...698
Fault finding...699
Gear box (Removal-Refitting)...702
5th gear on the vehicle...709
Differential output seal...714
Speedometer gear...717
29-DRIVE SHAFTS...718
Consumables...718
Transverse drive shafts...719
Wheel side gaiter...725
Gear box side gaiter...729
Bearing gaiter...732
MR305TWINGO3...734
30-GENERAL...734
Diagram of general braking principle...734
Main braking component dimensions...735
Tightening torques (in daN.m)...736
Axle assemblies and suspension...741
Checking angles for front axle assembly...742
Checking angles for rear axle assembly...743
Measuring points...744
Heights under body...745
Brake fluid...746
Brake unions and pipes...747
Principle of checking angles...748
Checking - adjusting the front axle assembly...749
Front axle fault finding...750
Braking fault finding...751
Bleeding the braking fault finding...754
Bleeding the braking circuit...755
31-FRONT BEARING ELEMENTS...756
Lower wishbone...756
Lower wishbone rubber bushes...757
Track rod end...758
Brake linings...759
Brake caliper...761
Brake disc...763
Stub axle carrier bearing...764
Spring - shock absorber assembly...768
Spring and shock absorber...770
Axle assembly - engine mounting...775
33-REAR BEARING ELEMENTS...778
Rear axle assembly...778
Brake drum...781
Slave cylinder...783
Brake shoes (drum)...784
Bearing...791
Spring - shock absorber assembly...792
Spring and shock absorber...794
Flexible axle rubber bushes...796
35-WHEELS AND TYRES...797
Specifications...797
36-STEERING ASSEMBLY...800
Axial ball joint...800
Manual steering box...804
Steering column...809
Retractable shaft...812
37-MECHANICAL ELEMENT CONTROLS...813
Master cylinder...813
Brake servo...815
Air filter - Brake servo non-return valve...817
Handbrake lever...818
Handbrake control...819
Brake pipes...821
Braking compensator...822
Clutch control cable...824
Clutch pedal...825
Automatic clutch wear compensation...828
External gear control...831
MR305TWINGO6...837
61-HEATING...837
General...837
Operating principle...839
Wiring diagram...840
Fault finding...841
Distribution unit...851
Radiator...856
Fan...857
Resistance unit...858
Control panel...859
Control cables...860
MR305TWINGO8...861
80-BATTERY...861
Special notes...861
80-BATTERY - FRONT HEADLIGHTS...863
Lens units...863
Direction indicators...865
81-REAR AND INTERIOR LIGHTING...866
Rear lights...866
Number plate light...867
Fuses...868
83-INTRUMENT PANEL...870
Dashboard...870
Intrument panel...874
Dashboard warning light bar...889
Fuel gauge...891
84-CONTROLS - SIGNALLING...894
Wiper stalk...894
Lights stalk...896
Ignition switch...898
Dashboard switch...900
Cigar lighter...902
85-WIPERS...903
Front windscreen wiper...903
Rear screen wiper...904
87-ELECTRICAL ASSISTANCE EQUIPMENT...905
Relay plate...905
88-WIRING...908
Rear screen de-icer...908
MR306TWINGO4...910
40-GENERAL...910
Vehicle dimensions and engines...910
Vehicle identification...911
Lifting the vehicle - jack and axle stands...913
Lifting on a 2 post lift...915
Towing...916
Part descriptions (exploded view)...917
Aperture clearances...919
Description of symbols...922
Using the symbols...924
Determining collision damage...925
Lower structure dimensions...928
Sub-frame dimensions...929
Body jig bench...930
Special tool references...939
41-LOWER STRUCTURE...940
Front panel (A)...940
Front side member cover panel (B)...941
Part of front side member, front section (C)...943
Front part of side cross member (D)...946
Battery tray (E)...950
Battery tray mounting (F)...952
Front half unit (G)...953
Rear engine mounting support (H)...958
Rear part of front side member (I)...960
Complete centre floor pan (J)...962
Front cross member under front seat (K)...966
Part of centre floor pan (L)...968
Part of centre floor pan (front section) (L)...969
Part of centre floor pan (rear section) (L)...972
Sill cover panel stiffener (M)...974
Sill cover panel (N)...976
Front seat rear mounting unit (O)...982
Part of rear side member (P)...984
Rear side member frame (Q)...987
Rear floor (R)...990
Rear floor section (S)...994
Towing ring (T)...998
42-UPPER SIDE STRUCTURE...999
Front wing (A)...999
Cowl side panel (pillar lining) (B)...1000
Wheel arch (C)...1003
Wheel arch cover panel (D)...1007
Plenum chamber (E)...1010
Part section of rear scuttle panel (F)...1013
Part section of front scuttle panel (G)...1016
Part section of upper bulkhead (H)...1019
42-UPPER FRONT STRUCTURE...1020
Part section of upper bulkhead (H)...1020
Part section of scuttle panel cover panel (I)...1022
Bulkhead - pedal mounting, part section (J)...1025
43-UPPER SIDE STRUCTURE...1030
Front pillar (A)...1030
Window aperture side pillar lining (B)...1035
Upper body panel (C)...1040
Sill panel (D)...1045
Side of body (E)...1047
44-UPPER REAR STRUCTURE...1048
Quarter panel (A)...1048
Bumper mounting (B)...1055
Rear panel lining (C)...1056
Rear quarter panel lining (C)...1057
Centre pillar reinforcement (D)...1063
Internal part of wheel arch (E)...1064
Rear panel (F)...1069
Rear panel inner cross member (G)...1073
Bumper support panel (H)...1076
45-UPPER BODY SECTION...1077
Roof panel (TN and TO) (A)...1077
Roof panel (A)...1078
Front roof cross member (B)...1080
Rear roof cross member (C)...1082
46-BODY PROTECTION...1085
...
16A-STARTING - CHARGING...1615
Charging circuit: Identification...1615
Starting system: Identification...1616
Alternator: Removal - Refitting...1617
Starter: Removal - Refitting...1626
Alternator pulley: Removal - Refitting...1633
17A-IGNITION...1634
Ignition: Specifications...1634
Coils Removal - Refitting...1635
Spark plugs: Removal - Refitting...1646
17B-PETROL INJECTION...1654
Fuel injection: Specifications...1654
Fuel injection: List and location of components...1655
Oxygen sensors: Removal - Refitting...1667
Petrol injection computer: Removal - Refitting...1673
Pinking sensor: Removal - Refitting...1676
Crankshaft position sensor: Removal - Refitting...1678
Injector rail - Injectors: Removal - Refitting...1680
19A-COOLING...1689
Engine cooling circuit: Specifications...1689
Engine cooling circuit: check...1690
Engine cooling circuit: List and location of components...1692
Engine cooling circuit: Operating diagram...1693
Cooling circuit: Draining - Refilling...1697
Cooling radiator: Removal - Refitting...1700
Water pump: Removal - Refitting...1712
Thermostat: Removal - Refitting...1722
Plenum chamber: Removal - Refitting...1728
Engine cooling fan assembly: Removal - Refitting...1737
Water pump inlet pipe: Removal - Refitting...1744
Expansion bottle: Removal - Refitting...1750
Coolant temperature sensor: Removal - Refitting...1752
19B-EXHAUST...1759
Exhaust: Parts and consumables for the repair work...1759
Exhaust: Precautions for repair...1766
Catalytic converter: Removal - Refitting...1770
Expansion chamber: Removal - Refitting...1780
Connector pipe: Removal - Refitting...1785
Silencer: Removal - Refitting...1788
19C-TANK...1790
Fuel tank: Draining...1790
Fuel tank: Removal - Refitting...1793
Filler neck: Removal - Refitting...1800
Fuel level sensor module: Removal - Refitting...1802
19D-ENGINE MOUNTING...1806
Suspended engine mounting: Tightening torque...1806
Left-hand suspended engine mounting: Removal - Refitting...1809
Right-hand suspended engine mounting: Removal - Refitting...1818
Lower engine tie-bar: Removal - Refitting...1824
MR411TWINGO2...1829
20A-CLUTCH...1832
Clutch: Precautions for repair...1832
Clutch: Specifications...1833
Mechanism / Disk: Removal - Refitting...1835
Clutch thrust bearing: Removal - Refitting...1840
21A-MANUAL GEARBOX...1844
Manual gearbox oil: Specifications...1844
Manual gearbox oil: Draining - Refilling...1845
Manual gearbox: Parts and consumables for the repair work...1846
Manual gearbox: Identification...1847
Manual gearbox: Specifications...1848
Differential output seal: Removal - Refitting...1849
Manual gearbox: Removal - Refitting...1852
Input shaft lip seal: Removal - Refitting...1863
Reverse gear switch: Removal - Refitting...1866
21B-SEQUENTIAL GEARBOX...1867
Sequential gearbox: Precautions for repair...1867
Sequential gearbox: Specifications...1868
Sequential gearbox: List and location of components...1869
Hydraulic unit oil: Specifications...1870
Pressure accumulator: Removal - Refitting...1871
Pump assembly reservoir: Removal - Refitting...1875
Hydraulic unit: Removal - Refitting...1877
Pump assembly: Removal - Refitting...1884
Solenoid valves: Removal - Refitting...1886
Engagement sensor: Removal - Refitting...1893
Actuator module: Removal - Refitting...1894
Gear selection sensor: Removal - Refitting...1897
Clutch position sensor: Removal - Refitting...1900
Solenoid valve unit pressure sensor: Removal - Refitting...1901
Sequential gearbox speed sensor: Removal - Refitting...1903
Sequential gearbox: Removal - Refitting...1905
Sequential gearbox computer: Removal - Refitting...1912
Sequential gearbox gear lever: Removal - Refitting...1913
29A-DRIVESHAFTS...1914
Driveshaft: Precautions for repair...1914
Front left-hand wheel driveshaft: Removal - Refitting...1915
Front right-hand wheel driveshaft: Removal - Refitting...1921
Relay shaft bearing: Removal - Refitting...1926
Front driveshaft gaiter on wheel side: Removal - Refitting...1927
Front right-hand driveshaft gaiter on gearbox side: Removal - Refitting...1931
Front left-hand driveshaft gaiter on gearbox side: Removal - Refitting...1936
MR411TWINGO3...1940
30A-GENERAL INFORMATION...1944
Brake circuit Operating diagram...1944
Brake circuit Precautions for repair...1945
Brake circuit Bleeding...1947
Brake circuit Tightening torque...1949
Rigid brake pipe: Repair...1955
Brake fluid: Specifications...1960
Brake: Specifications...1961
Steering: Tightening torque...1962
Axle assemblies: Check...1965
Underbody height: Adjustment values...1966
Front axle: Tightening torque...1969
Front axle: Adjustment values...1973
Front axle: Adjusting...1978
Rear axle: Tightening torque...1979
Rear axle: Adjustment values...1980
31A-FRONT AXLE COMPONENTS...1982
Front brake pads: Removal - Refitting...1982
Front brake hose: Removal - Refitting...1984
Front brake calliper: Removal - Refitting...1986
Front brake calliper: Repair...1989
Front brake calliper support: Removal - Refitting...1991
Front brake disc shield: Removal - Refitting...1994
Front brake disc: Removal - Refitting...1995
Front brake disc: Description...1997
Front driveshaft hub carrier: Removal - Refitting...1998
Front hub carrier bearing: Removal - Refitting...2001
Spring and front shock absorber: Removal - Refitting...2004
Front driveshaft lower arm: Removal - Refitting...2008
Front driveshaft lower arm ball joint: Removal - Refitting...2015
Front axle sub-frame: Removal - Refitting...2018
Radiator support cross member: Removal - Refitting...2026
Front anti-roll bar: Removal - Refitting...2027
33A-REAR AXLE COMPONENTS...2031
Rear brake pads: Removal - Refitting...2031
Rear brake hose: Removal - Refitting...2034
Rear brake caliper: Removal - Refitting...2037
Rear brake calliper mounting: Removal - Refitting...2039
Rear brake disc: Removal - Refitting...2041
Rear brake disc: Description...2043
Rear brake lining: Removal - Refitting...2044
Rear brake cylinder: Removal - Refitting...2047
Rear brake drum: Removal - Refitting...2049
Rear brake drum: Description...2051
Brake pipe: Removal - Refitting...2052
Shock absorber: Removal - Refitting...2054
Rear suspension spring: Removal - Refitting...2058
Rear drum bearing: Removal - Refitting...2060
Rear stub-axle carrier: Removal - Refitting...2062
Complete rear axle: Removal - Refitting...2067
35A-WHEELS AND TYRES...2073
Wheel: Removal - Refitting...2073
Wheel: Balancing...2076
Tyres: Identification...2079
Tyres: Removal - Refitting...2080
Tyre inflation pressure: Identification...2081
Wheel rim: Identification...2082
36A-STEERING ASSEMBLY...2083
Steering rack: Removal - Refitting...2083
Track rod: Removal - Refitting...2084
Axial ball joint linkage: Removal - Refitting...2085
Steering column: List and location of components...2087
Steering column: Removal - Refitting...2088
Steering rack gaiter: Removal - Refitting...2097
Bulkhead seal: Removal - Refitting...2098
Intermediate shaft: Removal - Refitting...2099
Steering column adjustment handle Removal - Refitting...2102
Steering wheel: Removal - Refitting...2104
36B-POWER ASSISTED STEERING...2107
Power-assisted steering computer: Removal - Refitting...2107
37A-MECHANICAL COMPONENT CONTROLS...2111
Master cylinder: Removal - Refitting...2111
Brake servo non-return valve: Removal - Refitting...2121
Brake servo: Removal - Refitting...2124
Vacuum pump: Removal - Refitting...2135
Pedal assembly: List and location of components...2137
Accelerator pedal: Removal - Refitting...2139
Brake pedal: Removal - Refitting...2141
Brake pedal switch: Removal - Refitting...2152
Parking brake lever: Removal - Refitting...2156
Parking brake lever: Adjusting...2158
Clutch control: List and location of components...2159
Clutch cable: Removal - Refitting...2161
Clutch pedal switch: Removal - Refitting...2162
Clutch circuit: Bleeding...2164
Clutch master cylinder: Removal - Refitting...2166
Clutch circuit: Removal - Refitting...2168
Manual gear shift control: List and location of components...2170
Gear control unit: Removal - Refitting...2172
Gear control unit: Adjusting...2176
Parking brake cables: Removal - Refitting...2179
Brake servo: Check...2183
38C-ANTI-LOCK BRAKING SYSTEM...2186
Brake hydraulic assembly: List and location of components...2186
Brake hydraulic assembly: Removal - Refitting...2187
Front wheel speed sensor: Removal - Refitting...2200
Rear wheel speed sensor: Removal - Refitting...2202
Yaw speed and transversal acceleration sensor: Removal - Refitting...2204
Braking computer: Removal - Refitting...2206
MR411TWINGO6...2208
61A-HEATING...2211
Heating: List and location of components...2211
Cabin filter: Removal - Refitting...2216
Front side air distribution duct: Removal - Refitting...2217
Front central air distribution duct: Removal - Refitting...2219
A-pillar air distribution duct: Removal - Refitting...2221
Recirculation control cable: Removal - Refitting...2224
Air distribution cable: Removal - Refitting...2229
Air mixing cable: Removal - Refitting...2233
Air distribution unit: Removal - Refitting...2237
Heater matrix: Removal - Refitting...2252
Fan assembly: Removal - Refitting...2261
Heating resistor unit: Removal - Refitting...2265
Passenger compartment fan assembly control unit: Removal - Refitting...2266
Control panel: Removal - Refitting...2273
Recirculation motor: Removal - Refitting...2276
Mixer motor: Removal - Refitting...2279
Distribution motor: Removal - Refitting...2283
Passenger compartment temperature sensor: Removal - Refitting...2286
62A-AIR CONDITIONING...2287
Air conditioning: Precautions for repair...2287
Air conditioning: Parts and consumables for the repair work...2288
Air conditioning: List and location of components...2289
Air conditioning: Check...2290
Coolant circuit check...2293
Coolant circuit Draining - Refilling...2294
Condenser: Removal - Refitting...2297
Dehydration canister: Removal - Refitting...2300
Compressor: Removal - Refitting...2302
Expansion valve: Removal - Refitting...2305
Evaporator: Removal - Refitting...2308
Evaporator: Cleaning...2309
Expansion valve/intermediate pipe connecting pipe: Removal - Refitting...2310
Dehydration canister - pressure relief valve connecting pipe: Removal - Refitting...2311
Condenser - compressor connecting pipe: Removal - Refitting...2315
Compressor/intermediate pipe connecting pipe: Removal - Refitting...2318
Pressure sensor: Removal - Refitting...2320
Exterior air temperature sensor: Removal - Refitting...2321
MR411TWINGO8...2322
80A-BATTERY...2328
Battery: Precautions for repair...2328
Battery : Removal - Refitting...2329
Battery tray: Removal - Refitting...2333
80B-HEADLIGHTS...2334
Front lighting: List and location of components...2334
Halogen bulb: Removal - Refitting...2336
Remote headlight adjustment motor: Removal - Refitting...2338
Halogen headlight: Removal - Refitting...2340
Halogen headlight: Adjustment...2342
Front fog light: Removal - Refitting...2343
Side indicator: Removal - Refitting...2346
81A-REAR LIGHTING...2347
Rear lighting: List and location of components...2347
Rear light on wing: Removal - Refitting...2349
Rear light bulb: Removal - Refitting...2350
Third brake light: Removal - Refitting...2352
Number plate light: Removal - Refitting...2354
81B-INTERIOR LIGHTING...2355
Interior lights: List and location of components...2355
Courtesy light: Removal - Refitting...2356
Door switch: Removal - Refitting...2357
Luggage compartment light: Removal - Refitting...2359
81C-FUSES...2360
Fuses: List and location of components...2360
82A-ENGINE IMMOBILISER...2362
Immobiliser system: List and location of components...2362
Ignition switch: Removal - Refitting...2364
Transponder ring: Removal - Refitting...2367
Remote door locking control battery: Removal - Refitting...2369
82B-HORN...2370
Horn: Removal - Refitting...2370
83A-INSTRUMENT PANEL...2371
Instrument panel: Removal - Refitting...2371
Rev counter: Removal - Refitting...2373
83D-CRUISE CONTROL...2374
Cruise control / speed limiter: List and location of components...2374
Switch: Removal - Refitting...2375
Steering wheel switch: Removal - Refitting...2376
84A-CONTROL - SIGNALS...2377
Under steering wheel control assembly: List and location of components...2377
Steering wheel controls assembly: Removal - Refitting...2378
Wiper switch: Removal - Refitting...2382
Indicator lighting switch: Removal - Refitting...2384
Hazard warning lights switch and central locking: Removal - Refitting...2386
Lighting dimmer: Removal - Refitting...2388
Door mirror control switch: Removal - Refitting...2389
Heated rear screen: Repair...2390
85A-WIPING - WASHING...2392
Wipers and washer: List and location of components...2392
Windscreen wiper blade: Removal - Refitting...2396
Windscreen wiper arm: Removal - Refitting...2397
Windscreen wiper mechanism: Removal - Refitting...2401
Windscreen wiper motor: Removal - Refitting...2403
Rear screen wiper blade: Removal - Refitting...2407
Rear screen wiper arm: Removal - Refitting...2408
Rear screen wiper motor: Removal - Refitting...2410
Rain and light sensor: Removal - Refitting...2411
Windscreen washer pump: Removal - Refitting...2414
Windscreen washer jet: Removal - Refitting...2415
Rear screen washer jet: Removal - Refitting...2416
Windscreen washer bottle: Removal - Refitting...2417
86A-RADIO...2419
Audio equipment: List and location of components...2419
Car radio: Removal - Refitting...2422
Radio aerial: Removal - Refitting...2423
Tweeter: Removal - Refitting...2425
Front speakers: Removal - Refitting...2426
Rear speakers: Removal - Refitting...2427
Display: Removal - Refitting...2428
Radio control satellite: Removal - Refitting...2429
Offset multimedia socket: Removal - Refitting...2431
86B-CAR PHONE...2432
Mobile phone: List and location of components...2432
Hands-free microphone: Removal - Refitting...2433
Computer: Removal - Refitting...2435
87B-PASSENGER COMPARTMENT CONNECTION UNIT...2436
UCH: Removal - Refitting...2436
87C-OPENING ELEMENT MANAGEMENT...2440
Door management: List and location of components...2440
Tailgate opening switch: Removal - Refitting...2442
87D-ELECTRIC WINDOWS - SUNROOF...2443
Electric window: List and location of components...2443
Electric sunroof: List and location of components...2444
Front electric window switches on driver's door Removal - Refitting...2446
Front electric window switch on the passenger door: Removal - Refitting...2447
Sunroof switch: Removal - Refitting...2448
Sunroof opening motor Removal - Refitting...2449
87F-PARKING DISTANCE CONTROL...2452
Parking proximity sensor: List and location of components...2452
Parking proximity sensor switch: Removal - Refitting...2454
Parking proximity sensor buzzer: Removal - Refitting...2455
Proximity radar Removal - Refitting...2456
Parking proximity sensor computer: Removal - Refitting...2457
88A-WIRING HARNESS...2458
Diagnostic socket: List and location of components...2458
Wiring: Precautions for repair...2459
Front left-hand wiring: Removal - Refitting...2460
Engine harness: Connector opening...2467
Engine harness: Removal - Refitting...2473
Passenger compartment wiring: Connector opening...2500
Passenger compartment wiring: Removal - Refitting...2511
Driver's front side door wiring: Removal - Refitting...2523
Passenger's front side door wiring: Removal - Refitting...2529
Rear bumper wiring: Removal - Refitting...2535
88C-AIR BAG AND PRETENSIONERS...2537
Airbag and Pretensioners: Precautions for repair...2537
Airbags and pretensioners: Recycling - Destruction...2538
Airbag computer: Removal - Refitting...2540
Driver's front airbag: Removal - Refitting...2542
Passenger front airbag: Removal - Refitting...2544
Front (chest) side airbag: Removal - Refitting...2547
Side curtain airbag: Removal - Refitting...2550
Side impact sensor: Removal - Refitting...2554
Front buckle pretensioner: Removal - Refitting...2557
Inhibitor switch: Removal - Refitting...2560
88D-DRIVER'S POSITION...2562
Electrical accessories socket: Removal - Refitting...2562
MR412TWINGO0...2563
01A-VEHICLE MECHANICAL SPECIFICATIONS...2565
Vehicle: Specifications...2565
01C-VEHICLE BODYWORK SPECIFICATIONS...2567
Vehicle: Identification...2567
Vehicle clearances: Adjustment values...2569
01D-MECHANICAL INTRODUCTION...2576
Vehicle: Precautions for repair...2576
Tightening torques: General information...2578
02A-LIFTING EQUIPMENT...2582
Vehicle: Towing and lifting...2582
03B-COLLISION...2586
Damaged vehicle: Collision fault finding...2586
Vehicle damaged at front: Description...2589
Vehicle damaged at side: Description...2592
Vehicle damaged at rear: Description...2595
04B-CONSUMABLES - PRODUCTS...2598
Vehicle: Parts and ingredients for the repairwork...2598
04E-PAINT...2606
Anti-corrosion protection product Description...2606
MR412TWINGO4...2609
40A-GENERAL INFORMATION...2614
Bodywork special tooling: Use...2614
Vehicle on repair bench: Description...2618
Sub-frame: Specifications...2620
Hollow body parts inserts: List and location of components...2622
Hollow body parts inserts: Precautions for repair...2624
Earths on the body: List and location of components...2625
Vehicle front section structure: Description...2628
Vehicle side section structure: Description...2630
Vehicle central section structure: Description...2632
Vehicle structure rear section: Description...2634
Vehicle removable section structure: Description...2636
Structure components to be positioned on body repair bench: Description...2638
Structural bodywork reference material: Description...2642
41A-FRONT LOWER STRUCTURE...2645
Lower front end cross member: General description...2645
Front end lower cross member: Description...2646
Radiator support cross member: General description...2648
Radiator support cross member: Removal - Refitting...2649
Front side member: General description...2650
Front side member, front section: Description...2652
Front section of front side member closure panel: General description...2655
Front section of front side member closure panel: Description...2657
Front side member, rear section: Description...2659
Front mounting of front sub-frame: General description...2661
Front mounting of front sub-frame: Description...2662
Engine mounting: General description...2664
Engine mounting: Description...2665
Front half unit: General description...2667
Front half unit: Description...2668
41B-CENTRE LOWER STRUCTURE...2670
Centre floor, side section: General description...2670
Central floor, side section: Description...2672
Centre floor front lateral cross member: General description...2674
Centre floor front lateral cross member: Description...2676
Front cross member under front seat: General description...2677
Front cross member under front seat: Description...2678
Rear cross member under front seat: General description...2679
Rear cross member under front seat: Description...2680
41C-SIDE LOWER STRUCTURE...2681
Sill panel: General description...2681
Sill panel: Description...2685
Sill panel closure panel: General description...2688
Sill panel closure panel: Description...2690
Sill panel reinforcement: General description...2692
Sill panel reinforcement: Description...2693
Sill pane stiffener: Description...2695
41D-REAR LOWER STRUCTURE...2697
Rear floor: Description...2697
Offset rear floor, front section: Removal - Refitting...2700
Rear side member assembly: Description...2701
Rear side member: General description...2703
Rear side member: Description...2704
Rear floor front cross member: General description...2706
Rear floor front cross member: Description...2708
Rear floor centre cross member: General description...2709
Rear floor centre cross member: Description...2710
Rear tow hitch: Description...2712
Rear impact lower cross member: Removal - Refitting...2714
42A-FRONT UPPER STRUCTURE...2715
Front wing: General description...2715
Front wing: Removal - Refitting...2717
Front wing: Adjusting...2718
Front wing upper mounting support: General description...2720
Front wing upper mounting support: Removal - Refitting...2721
Front: General description...2722
Front: Removal - Refitting...2723
Headlight carrier panel: Removal - Refitting...2725
Front upper cross member: General description...2726
Front upper cross member: Removal - Refitting...2727
Scuttle side panel: General description...2729
Cowl side panel: Description...2731
Scuttle side panel upper reinforcement: General description...2733
Scuttle side panel upper reinforcement: Description...2734
Front wheel arch: General description...2736
Front wheel arch: Description...2737
Front wheel arch, front section: General description...2740
Dashboard cross member: Removal - Refitting...2741
Windscreen aperture lower cross member closure panel: Description...2743
...
Service Manual...6215
00 General Vehicle Information...6216
00 General vehicle information X44...6217
01A-VEHICLE MECHANICAL SPECIFICATIONS...6219
Vehicle: Specifications...6219
01C-VEHICLE BODYWORK SPECIFICATIONS...6221
Vehicle: Identification...6221
Vehicle clearances: Adjustment values...6223
01D-MECHANICAL INTRODUCTION...6230
Vehicle: Precautions for repair...6230
Tightening torques: General information...6232
02A-LIFTING EQUIPMENT...6236
Vehicle: Towing and lifting...6236
03B-COLLISION...6240
Damaged vehicle: Collision fault finding...6240
Vehicle damaged at front: Description...6243
Vehicle damaged at side: Description...6246
Vehicle damaged at rear: Description...6249
04B-CONSUMABLES - PRODUCTS...6252
Vehicle: Parts and ingredients for the repairwork...6252
04E-PAINT...6260
Anti-corrosion protection product Description...6260
General Specifications...6263
40-GENERAL...6263
Vehicle dimensions and engines...6263
Vehicle identification...6264
Lifting the vehicle - jack and axle stands...6266
Lifting on a 2 post lift...6268
Towing...6269
Part descriptions (exploded view)...6270
Aperture clearances...6272
Description of symbols...6275
Using the symbols...6277
Determining collision damage...6278
Lower structure dimensions...6281
Sub-frame dimensions...6282
Body jig bench...6283
Special tool references...6292
41-LOWER STRUCTURE...6293
Front panel (A)...6293
Front side member cover panel (B)...6294
Part of front side member, front section (C)...6296
Front part of side cross member (D)...6299
Battery tray (E)...6303
Battery tray mounting (F)...6305
Front half unit (G)...6306
Rear engine mounting support (H)...6311
Rear part of front side member (I)...6313
Complete centre floor pan (J)...6315
Front cross member under front seat (K)...6319
Part of centre floor pan (L)...6321
Part of centre floor pan (front section) (L)...6322
Part of centre floor pan (rear section) (L)...6325
Sill cover panel stiffener (M)...6327
Sill cover panel (N)...6329
Front seat rear mounting unit (O)...6335
Part of rear side member (P)...6337
Rear side member frame (Q)...6340
Rear floor (R)...6343
Rear floor section (S)...6347
Towing ring (T)...6351
42-UPPER SIDE STRUCTURE...6352
Front wing (A)...6352
Cowl side panel (pillar lining) (B)...6353
Wheel arch (C)...6356
Wheel arch cover panel (D)...6360
Plenum chamber (E)...6363
Part section of rear scuttle panel (F)...6366
Part section of front scuttle panel (G)...6369
Part section of upper bulkhead (H)...6372
42-UPPER FRONT STRUCTURE...6373
Part section of upper bulkhead (H)...6373
Part section of scuttle panel cover panel (I)...6375
Bulkhead - pedal mounting, part section (J)...6378
43-UPPER SIDE STRUCTURE...6383
Front pillar (A)...6383
Window aperture side pillar lining (B)...6388
Upper body panel (C)...6393
Sill panel (D)...6398
Side of body (E)...6400
44-UPPER REAR STRUCTURE...6401
Quarter panel (A)...6401
Bumper mounting (B)...6408
Rear panel lining (C)...6409
Rear quarter panel lining (C)...6410
Centre pillar reinforcement (D)...6416
Internal part of wheel arch (E)...6417
Rear panel (F)...6422
Rear panel inner cross member (G)...6426
Bumper support panel (H)...6429
45-UPPER BODY SECTION...6430
Roof panel (TN and TO) (A)...6430
Roof panel (A)...6431
Front roof cross member (B)...6433
Rear roof cross member (C)...6435
46-BODY PROTECTION...6438
Wheel arch mud guard...6438
47-SIDE OPENING ELEMENTS...6439
Doors...6439
48-NON-SIDE OPENING ELEMENTS...6440
Bonnet...6440
Tailgate...6441
specs...6442
01-SPECIFICATIONS...6442
Dimensions...6442
Vehicle identification...6443
02-LIFTING METHODS...6445
Trolley jack - axle stands...6445
Vehicle lift...6447
03-TOWING...6448
All types...6448
03-LUBRICANTS - CONSUMABLES...6449
Capacity - Grades...6449
Packaging...6451
05-DRAINING - REFILLING...6453
Engine...6453
01 Engine and Peripherals...6454
13B DIESEL INJECTION...6455
13B-DIESEL INJECTION...6456
...
Crankshaft seal at timing end Removal - Refitting...7100
Crankshaft seal at gearbox end : Removal - Refitting...7102
Sump: Removal - Refitting...7104
Engine oil: Draining - Refilling...7117
Oil filter: Removal - Refitting...7124
Exchanger: Removal - Refitting...7129
Oil pressure sensor: Removal - Refitting...7133
Oil pump: Removal - Refitting...7137
Oil pressure: Check...7146
Multifunction support: Removal - Refitting...7150
Engine/gearbox assembly: Removal - Refitting...7161
Valves: Adjusting...7191
Flywheel: Removal - Refitting...7193
11A-TOP AND FRONT OF ENGINE...7198
Final compression pressure: Check...7198
Accessories belt: Removal - Refitting...7199
Crankshaft accessories pulley: Removal - Refitting...7217
Timing belt: Removal - Refitting...7224
Rocker cover: Removal - Refitting...7261
Camshaft: Removal - Refitting...7277
Cylinder head: Removal - Refitting...7308
Camshaft dephaser: Removal - Refitting...7329
Camshaft seal at timing end: Removal - Refitting...7332
Oil decanter: Removal - Refitting...7341
12A-FUEL MIXTURE...7343
Air intake: Description...7343
Air filter: Removal - Refitting...7347
Air filter unit: Removal - Refitting...7352
Air resonator: Removal - Refitting...7358
Throttle valve: Removal - Refitting...7359
Throttle valve: Cleaning...7366
Air flowmeter: Removal - Refitting...7368
Inlet manifold: Removal - Refitting...7369
Injector holder shim: Removal - Refitting...7387
Exhaust manifold: Removal - Refitting...7390
12B-TURBOCHARGING...7405
Turbocharging: Precautions for repair...7405
Turbocharger: Removal - Refitting...7408
Turbocharger oil pipe: Removal - Refitting...7416
Pressure regulator: Checking...7423
Intercooler: Removal - Refitting...7425
13A-FUEL SUPPLY...7426
Diesel supply system: Operating diagram...7426
Manual priming pump: Removal - Refitting...7427
Fuel filter: Removal - Refitting...7429
Injector rail - Injectors: Removal - Refitting...7432
Electric diesel fuel heater: Removal - Refitting...7441
Fuel circuit: Operating diagram...7442
Fuel pressure: check...7443
Fuel flow: check...7448
13B-DIESEL INJECTION...7453
Diesel injection: Precautions for repair...7453
Diesel injection: List and location of components...7460
Diesel injection computer: Removal - Refitting...7462
Camshaft position sensor: Removal - Refitting...7463
Crankshaft position sensor: Removal - Refitting...7464
High pressure pump: Removal - Refitting...7465
Fuel flow actuator: Removal - Refitting...7477
Venturi: Removal - Refitting...7482
High pressure pipe: Checking...7485
High-pressure pipe between the pump and rail: Removal - Refitting...7486
High-pressure pipe between the rail and injector: Removal - Refitting...7490
Injector rail: Removal - Refitting...7494
Rail pressure sensor: Removal - Refitting...7499
Fuel temperature sensor: Removal - Refitting...7500
Leak flow from injectors: Check...7502
Accelerometer: Removal - Refitting...7504
13C-PREHEATING...7506
Pre/postheating unit: Removal - Refitting...7506
Heater plugs Removal - Refitting...7507
14A-ANTIPOLLUTION...7509
Oil vapour rebreathing system: Descriptions...7509
Exhaust gas recirculation: Operating diagram...7510
Fuel vapour recirculation circuit: Operating diagram...7511
Fuel vapour recirculation circuit: check...7512
Fuel vapour canister: Removal - Refitting...7513
Fuel vapour canister:Checking...7515
Fuel vapour absorber bleed solenoid valve Removal - Refitting...7516
Exhaust gas recirculation solenoid valve: Removal - Refitting...7518
Intercooler: Removal - Refitting...7519
Exhaust gas recirculation mounting: Removal - Refitting...7521
Exhaust gas recirculation assembly: Removal - Refitting...7522
Exhaust gas recirculation rigid pipe: Removal - Refitting...7524
16A-STARTING - CHARGING...7526
Charging circuit: Identification...7526
Starting system: Identification...7527
Alternator: Removal - Refitting...7528
Starter: Removal - Refitting...7537
Alternator pulley: Removal - Refitting...7544
17A-IGNITION...7545
Ignition: Specifications...7545
Coils Removal - Refitting...7546
Spark plugs: Removal - Refitting...7557
17B-PETROL INJECTION...7565
Fuel injection: Specifications...7565
Fuel injection: List and location of components...7566
Oxygen sensors: Removal - Refitting...7578
Petrol injection computer: Removal - Refitting...7584
Pinking sensor: Removal - Refitting...7587
Crankshaft position sensor: Removal - Refitting...7589
Injector rail - Injectors: Removal - Refitting...7591
19A-COOLING...7600
Engine cooling circuit: Specifications...7600
Engine cooling circuit: check...7601
Engine cooling circuit: List and location of components...7603
Engine cooling circuit: Operating diagram...7604
Cooling circuit: Draining - Refilling...7608
Cooling radiator: Removal - Refitting...7611
Water pump: Removal - Refitting...7623
Thermostat: Removal - Refitting...7633
Plenum chamber: Removal - Refitting...7639
Engine cooling fan assembly: Removal - Refitting...7648
Water pump inlet pipe: Removal - Refitting...7655
Expansion bottle: Removal - Refitting...7661
Coolant temperature sensor: Removal - Refitting...7663
19B-EXHAUST...7670
Exhaust: Parts and consumables for the repair work...7670
Exhaust: Precautions for repair...7677
Catalytic converter: Removal - Refitting...7681
Expansion chamber: Removal - Refitting...7691
Connector pipe: Removal - Refitting...7696
Silencer: Removal - Refitting...7699
19C-TANK...7701
Fuel tank: Draining...7701
Fuel tank: Removal - Refitting...7704
Filler neck: Removal - Refitting...7711
Fuel level sensor module: Removal - Refitting...7713
19D-ENGINE MOUNTING...7717
Suspended engine mounting: Tightening torque...7717
Left-hand suspended engine mounting: Removal - Refitting...7720
Right-hand suspended engine mounting: Removal - Refitting...7729
Lower engine tie-bar: Removal - Refitting...7735
engine_general...7740
10-ENGINE AND ENGINE PERIPHERALS...7740
Identification...7740
Oil leak fault finding...7741
Oil consumption...7742
Oil Pressure...7743
Engine - gear box...7744
11-TOP AND FRONT OF ENGINE...7751
...
23-AUTOMATIC TRANSMISSION...8203
Diagram...8203
Using...8205
Identification...8206
Gear change thresholds...8209
Gear ratios...8213
Specifications...8215
Maintenance...8216
Identification...8222
Operation of the transmission...8223
Cross section and tightening torques (in daN.m)...8225
Strainer...8229
Hydraulic distributor...8234
Solenoid valves...8239
Speedometer drive shaft seal (MJ - ML)...8240
Speedometer drive pinion (MB)...8241
Speedometer drive pinion (J)...8242
Differential seal (MB)...8243
Differential seal (MJ)...8244
Differential seal and lock nut (ML)...8245
Converter...8246
Drive plate...8248
Stator shaft...8250
Converter seal...8251
Gear section casing...8254
Final drive assembly (MB)...8275
Final drive assembly (MJ)...8288
Final drive assembly (ML)...8300
Exploded view...8309
Exploded view - gear mechanisms...8311
Exploded view - final drive (MJ)...8312
Exploded view - final drive (MB)...8313
Computer and wiring...8314
Kickdown...8318
Computer...8319
Multifunction switch...8321
Speed sensor...8324
Oil pressure...8326
Vacuum capsule...8328
Special tooling...8329
Fault finding - Introduction...8334
Vehicles involved...8335
Vehicles concerned...8336
General...8339
XR25 fiche...8342
Meaning of the bargraphs...8343
Adjusting the load potentiometer...8345
Fault finding using bargraph illumination...8346
Fault finding - Test kit B. Vi. 958...8354
Fault finding - Checking the connectors...8369
General...8375
Fiche XR25...8381
Meaning of the bargraphs...8382
Additional tests...8385
General...8391
Fiche XR25...8397
Meaning of the bargraphs...8398
Additional tests...8402
Fault finding using bargraph illumination...8408
Fault finding using bargraph illumination24 and 26...8409
23-T.A. MB - ML - MJAUTOMATIC TRANSMISSION...8414
Fault finding using bargraph illumination24 and 26Fault finding using bargraph illumination24 and 26...8414
23-AUTOMATIC TRANSMISSION...8415
Fault finding using bargraph illumination24 and 26...8415
Fault finding aid...8424
Transmission...8477
20-CLUTCH...8477
Section view...8477
Identification...8478
Consumables...8479
Fault finding...8480
Mechanism - Disc...8484
Thrust pad - Fork...8486
Clutch shaft lip seal (guide tube)...8487
21-MANUAL GEAR BOX...8489
Identification...8489
Ratios...8491
Consumables...8492
Fault finding...8493
Gear box (Removal-Refitting)...8496
5th gear on the vehicle...8503
Differential output seal...8508
Speedometer gear...8511
29-DRIVE SHAFTS...8512
Consumables...8512
Transverse drive shafts...8513
Wheel side gaiter...8519
Gear box side gaiter...8523
Bearing gaiter...8526
03 Chassis...8528
03 Chassis...8529
30A-GENERAL INFORMATION...8533
Brake circuit Operating diagram...8533
Brake circuit Precautions for repair...8534
Brake circuit Bleeding...8536
Brake circuit Tightening torque...8538
Rigid brake pipe: Repair...8544
Brake fluid: Specifications...8549
Brake: Specifications...8550
Steering: Tightening torque...8551
Axle assemblies: Check...8554
Underbody height: Adjustment values...8555
Front axle: Tightening torque...8558
Front axle: Adjustment values...8562
Front axle: Adjusting...8567
Rear axle: Tightening torque...8568
Rear axle: Adjustment values...8569
31A-FRONT AXLE COMPONENTS...8571
Front brake pads: Removal - Refitting...8571
Front brake hose: Removal - Refitting...8573
Front brake calliper: Removal - Refitting...8575
Front brake calliper: Repair...8578
Front brake calliper support: Removal - Refitting...8580
Front brake disc shield: Removal - Refitting...8583
Front brake disc: Removal - Refitting...8584
Front brake disc: Description...8586
...
Dashboard...9541
59-INTERNAL SAFETY ACCESSORIES...9546
Rear seat belts...9546
Front seat belts...9547
05 Mechanisms and Accessories...9548
05 Mechanisms and Accessories...9549
51A-SIDE OPENING ELEMENT MECHANISMS...9552
Front side door lock: Removal - Refitting...9552
Front side door lock barrel: Removal - Refitting...9554
Door exterior handle: Removal - Refitting...9556
Front side door electric window mechanism: Removal - Refitting...9557
Front side door manual window winder mechanism: Removal - Refitting...9559
Front side door check strap: Removal - Refitting...9561
52A-NON-SIDE OPENING ELEMENT MECHANISMS...9563
Bonnet latch: Removal - Refitting...9563
Bonnet release cable: Removal - Refitting...9564
Tailgate lock: Removal - Refitting...9565
Tailgate balancer: Removal - Refitting...9566
Tailgate exterior opening control: Removal - Refitting...9567
Sunroof operating mechanism: Removal - Refitting...9568
Sunroof moving panel: Removal - Refitting...9571
Sunroof mobile panel guide: Removal - Refitting...9574
Sunroof deflector: Removal - Refitting...9576
Sunroof sun visors: Removal - Refitting...9577
54A-WINDOWS...9579
Windscreen: Removal - Refitting...9579
Sliding window in front side door: Removal - Refitting...9581
Rear quarter panel window: Removal - Refitting...9582
Rear screen: Removal - Refitting...9583
Fixed sunroof window: Removal - Refitting...9585
55A-EXTERIOR PROTECTION...9587
Front bumper: Removal - Refitting...9587
Front bumper: Stripping - Rebuilding...9589
Rear bumper: Removal - Refitting...9596
Rear bumper: Stripping-Rebuilding...9599
Rear bumper: Conversion...9600
Front side door moulding: Removal - Refitting...9601
Rear wing protective strip: Removal - Refitting...9602
Roof protective strip: Removal - Refitting...9603
Front wheel arch liner: Removal - Refitting...9604
56A-EXTERIOR EQUIPMENT...9606
Scuttle panel grille: Removal - Refitting...9606
Tailgate spoiler: Removal - Refitting...9608
Scoop under scuttle panel grille: Removal - Refitting...9611
Door mirror: Removal - Refitting...9613
Door mirror casing: Removal - Refitting...9614
Door mirror glass: Removal - Refitting...9615
Decorative side strips: Removal - Refitting...9616
Sill panel side skirt: Removal - Refitting...9618
Rear wing extender: Removal - Refitting...9620
57A-INTERIOR EQUIPMENT...9622
Dashboard: Removal - Refitting...9622
Dashboard: Conversion...9625
Dashboard side air vent: Removal - Refitting...9627
Centre front panel: Removal - Refitting...9628
Glovebox: Removal - Refitting...9630
Dashboard glovebox: Removal - Refitting...9632
Centre console: Removal - Refitting...9633
Interior rear-view mirror Removal - Refitting...9635
Sun visor: Removal - Refitting...9637
59A-SAFETY ACCESSORIES...9638
Front seat belt: Removal - Refitting...9638
Rear seat belt: Removal - Refitting...9640
Rear seat belt stalk: Removal - Refitting...9642
Mechanisms and accessories...9644
50-GENERAL...9644
Tooling...9644
Products...9645
51-SIDE OPENING ELEMENT MECHANISMS...9646
Door hinges...9646
Window winder handle...9647
External door handle...9648
Front door locking barrel...9649
Front door lock...9650
Front door window winder...9651
52-NON-SIDE OPENING ELEMENT MECHANISMS...9652
Bonnet lock...9652
Tailgate locking barrel...9653
Balancer...9654
54-WINDOWS...9655
Windscreen...9655
Door window...9657
Rear side windows...9658
Rear screen...9659
55-EXTERNAL PROTECTION...9660
Front bumper...9660
56-EXTERNAL ACCESSORIES...9663
Bonnet grille...9663
External rear view mirror...9664
57-INTERNAL ACCESSORIES...9667
Dashboard...9667
59-INTERNAL SAFETY ACCESSORIES...9672
Rear seat belts...9672
Front seat belts...9673
06 Air Conditioning...9674
06 Sealing and soundproofing...9675
65A-OPENING ELEMENT SEALING...9677
Door sealing film: Removal - Refitting...9677
Side opening element double seal: Removal - Refitting...9680
66A-WINDOW SEALING...9681
Front side door glass run channel: Removal - Refitting...9681
Front door side exterior weather strip: Removal - Refitting...9682
...
starting_charging...11985
16A-STARTING-CHARGING...11986
Fault finding – Tests...12000
Renault Twingo Repair Service Manual 1992-2014
