Caterpillar CB54 and CB64 Asphalt Compactors Repair Service Manual
Complete service repair manual with Electrical Wiring Diagrams for Caterpillar CB54 and CB64 Asphalt Compactors, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar CB54 and CB64 Asphalt Compactors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
KENR6275 - Schematic (CB54; CB54 XW; and CB64 Vibratory Compactor Hydraulic System; With Drum Offset and Edge Cutter Options)
KENR5996 - Disassembly and Assembly (CB54 and CB64 Asphalt Compactors Engine Supplement).pdf
KENR5997 - Disassembly and Assembly (CB54 and CB64 Asphalt Compactors Machine Systems).pdf
KENR6154 - Specifications (CB54; CB54 XW and CB64 Vibratory Compactor Propel System).pdf
KENR6156 - Specifications (CB54; CB54 XW and CB64 Vibratory Compactor Machine Systems).pdf
KENR6274 - Schematic (CB-54 and CB-64 Vibratory Compactor Electrical System; Main Wiring; Engine Wiring (K3J1-UP DJM1-UP JLM1-UP CB51-UP).pdf
KENR6275 - Schematic (CB54; CB54 XW; and CB64 Vibratory Compactor Hydraulic System; With Drum Offset and Edge Cutter Options).pdf
KENR6658 - Systems Operation (CB54 and CB64 Asphalt Compactors Machine Electronic Control System).pdf
KENR6658 - Testing and Adjusting (CB54 and CB64 Asphalt Compactors Machine Electronic Control System).pdf
KENR6658 - Troubleshooting (CB54 and CB64 Asphalt Compactors Machine Electronic Control System).pdf
KENR8853 - Systems Operation (CB54, CB54 XW and CB64 Vibratory Compactors Propel System).pdf
KENR8853 - Testing and Adjusting (CB54; CB54 XW and CB64 Vibratory Compactors Propel System).pdf
KENR8854 - Systems Operation (CB64 Asphalt Compactor and CB54 Vibratory Asphalt Compactor Machine Systems).pdf
KENR8854 - Testing and Adjusting (CB64 Asphalt Compactor and CB54 Vibratory Asphalt Compactor Machine Systems).pdf
PRODUCT DETAILS:
Total Pages: 1,507 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
KENR5996 - Disassembly and Assembly (CB54 and CB64 Asphalt Compactors Engine Supplement)..2
Air Cleaner - Remove and Install..3
Muffler - Remove and Install..7
Engine Enclosure (Hood) - Remove and Install..12
Battery - Remove and Install..16
Alternator - Remove and Install..20
Fuel Priming Pump and Fuel Filter Base - Remove and Install..26
Fuel Cooler - Remove and Install..29
Hydraulic System Pressure - Release..32
Gear Motor (Hydraulic Fan) - Remove..33
Gear Motor (Hydraulic Fan) - Disassemble..36
Gear Motor (Hydraulic Fan) - Assemble..41
Gear Motor (Hydraulic Fan) - Install..46
Expansion Tank - Remove and Install..49
Radiator; Aftercooler; and Hydraulic Oil Cooler - Remove and Install..53
Pump Drive - Remove and Install..63
Engine - Remove..65
Engine - Install..72
KENR6274 - Schematic (CB-54 and CB-64 Vibratory Compactor Electrical System; Main Wiring; Engine Wiring (K3J1-UP DJM1-UP JLM1-UP CB51-UP)..78
Feature..78
Cover Page..80
Information..0
Component Location..0
Main Wiring..81
Engine Wiring..82
Connector Location..0
Main Wiring..83
Engine Wiring..84
CID/MID/FMI..0
Main Wiring..85
Specifications and Related Manuals..0
Main Wiring..86
Wire Description..0
Main Wiring..0
Page 1 of 2..87
Page 1 of 2..88
Schematics..0
Main Wiring..89
Engine Wiring..90
Machine Views..0
Main Wiring..0
Cab Atch..91
Engine..92
Front Frame..93
Instrument Panel..94
Rear Frame..95
Recording Module..96
Right Console..97
Engine Wiring..0
Engine View..98
KENR5997 - Disassembly and Assembly (CB54 and CB64 Asphalt Compactors Machine Systems)..99
Steering Frame Lock - Separate and Connect..102
System Pressure - Release..105
Battery and Battery Cable - Separate and Connect..106
Fuel Tank - Remove and Install..110
Hydraulic Tank - Remove and Install..118
Brake Pump - Remove and Install..125
Gear Pump (Charge; Steering) - Remove..130
Gear Pump (Charge; Steering) - Disassemble..132
Gear Pump (Charge; Steering) - Assemble..138
Gear Pump (Charge; Steering) - Install..144
Piston Pump (Vibratory) - Remove..146
Piston Pump (Vibratory) - Disassemble..148
Piston Pump (Vibratory) - Assemble..178
Piston Pump (Vibratory) - Install..214
Piston Pump (Drum Propel) - Remove..216
Piston Pump (Drum Propel) - Disassemble..221
Piston Pump (Drum Propel) - Assemble..240
Piston Pump (Drum Propel) - Install..264
Drum - Remove..269
Drum - Install..278
Drum Scraper - Remove and Install..287
Piston Motor (Drum Propel) - Remove - Front..289
Piston Motor (Drum Propel) - Remove - Rear..291
Piston Motor (Drum Propel) - Disassemble - Rear..293
Piston Motor (Drum Propel) - Disassemble - Front..301
Piston Motor (Drum Propel) - Assemble - Rear..306
Piston Motor (Drum Propel) - Assemble - Front..314
Piston Motor (Drum Propel) - Install - Rear..318
Piston Motor (Drum Propel) - Install - Front..319
Piston Motor (Vibratory) - Remove..320
Piston Motor (Vibratory) - Disassemble..324
Piston Motor (Vibratory) - Assemble..336
Piston Motor (Vibratory) - Install..348
Shift Valve - Remove and Install..351
Final Drive Planetary - Remove..354
Final Drive Planetary - Disassemble..359
Duo-Cone Conventional Seals - Install..379
Final Drive Planetary - Assemble..391
Final Drive Planetary - Install..413
Articulating Hitch - Remove..417
Articulating Hitch - Install..422
Articulating Hitch (Offset) - Remove..427
Articulating Hitch (Offset) - Install..432
Control Valve (Offset) - Remove..437
Control Valve (Offset) - Disassemble..439
Control Valve (Offset) - Assemble..442
Control Valve (Offset) - Install..445
Hydraulic Cylinder (Offset) - Remove and Install..447
Vibratory Valve - Remove..451
Vibratory Valve - Disassemble..453
Vibratory Valve - Assemble..456
Vibratory Valve - Install..459
Drive Shaft - Remove and Install..460
Eccentric Weight - Remove..462
Eccentric Weight - Disassemble - 5 AMP..470
Eccentric Weight - Assemble - 5 AMP..476
Eccentric Weight - Install..484
Direction and Speed Control - Remove and Install..492
Metering Pump (Steering) - Remove and Install..495
Hydraulic Cylinder (Steering) - Remove and Install..500
Water Tank - Remove and Install..504
Water Filter - Remove and Install..511
Spray Bar - Remove and Install..516
Water Spray Pump - Remove..520
Water Spray Pump - Disassemble..522
Water Spray Pump - Assemble..527
Water Spray Pump - Install..532
Rollover Protective Structure (ROPS) - Remove and Install..534
Operator Platform - Remove and Install..539
Steering Wheel - Remove and Install..546
Steering Column - Remove and Install..550
Seat - Remove and Install..554
KENR6154 - Specifications (CB54; CB54 XW and CB64 Vibratory Compactor Propel System)..557
Engine Flexible Mounting..558
Pump Drive..559
Propel Lines..560
Piston Pump (Propel)..562
Piston Motor (Drum Propel)..565
Final Drive Planetary..567
Direction and Speed Control..569
Brake Pump..570
Drum Drive Group..572
Drum Guard..574
KENR6156 - Specifications (CB54; CB54 XW and CB64 Vibratory Compactor Machine Systems)..576
Hydraulic Tank..578
Piston Pump (Vibratory)..581
Piston Motor (Vibratory)..584
Bypass Valve (Return Manifold)..588
Vibratory Valve..590
Eccentric Weight..591
Gear Pump (Steering)..598
Steering Wheel..600
Metering Pump (Steering)..602
Hydraulic Cylinder (Steering)..604
Gear Motor (Fan Drive)..605
Radiator and Oil Cooler Mounting..606
Vibratory Gauge Group..608
Flood Lighting..612
Roading Lighting..613
Rollover Protective Structure (ROPS)..615
Operator Platform..617
Instrument Console..619
Operator Console..624
Engine Enclosure (Hood)..629
Alternator..632
Fuel Tank..634
Battery and Wiring Group..636
Refrigerant Compressor..641
Articulated Hitch..643
Articulating Hitch (Offset)..645
Offset Valve..647
Hydraulic Cylinder (Offset)..648
Compactor Drum..649
Smooth Drum Scraper..650
Water Tank..652
Water Filter..654
Water Spray Pump..656
Spray Bar..658
KENR8854 - Systems Operation (CB64 Asphalt Compactor and CB54 Vibratory Asphalt Compactor Machine Systems)..660
Graphic Color Codes..661
General Information (Vibratory System)..663
Operator Controls (Vibratory System)..664
Vibratory System Components..668
Piston Pump (Vibratory)..679
Control Valve (Vibratory)..688
Piston Motor (Vibratory)..690
Eccentric Weight..694
Electrical Schematic (Vibratory System)..699
Hydraulic Schematic (Vibratory System)..705
General Information (Steering System)..718
Gear Pump (Steering) - Steering and Charge Pressure..719
Metering Pump (Steering)..720
Hydraulic Cylinder (Steering)..722
Hydraulic Schematic (Steering System)..723
General Information (Drum Offset System)..729
Operator Controls (Drum Offset System)..730
Location of Components (Drum Offset System) - Electrical..731
Control Valve (Drum Offset)..734
Hydraulic Cylinder (Drum Offset)..735
Electrical Schematic (Drum Offset System)..737
Hydraulic Schematic (Drum Offset System)..739
Gear Motor (Hydraulic Fan)..742
General Information (Water Spray System)..743
Operator Controls (Water Spray System)..744
Location of Components (Water Spray System)..748
Electrical Schematic (Water Spray System)..755
KENR6275 - Schematic (CB54; CB54 XW; and CB64 Vibratory Compactor Hydraulic System; With Drum Offset and Edge Cutter Options)..759
Main..760
Features..760
Cover Page..761
Information..0
Component Location..762
Tap Location..763
Fluid Power Symbols..764
Electrical Symbols..765
Schematic..766
Machine Views..0
Machine Component Locations..767
Hydraulic Oil Filter..768
Manual Brake Release..769
Option Tap Locations..770
Tap Locations..771
Collage..772
KENR8854 - Testing and Adjusting (CB64 Asphalt Compactor and CB54 Vibratory Asphalt Compactor Machine Systems)..787
Machine Preparation for Troubleshooting..788
Visual Inspection..790
System Pressure - Release..793
Relief Valve (Main) - Test and Adjust..797
Relief Valve (Intercircuit) - Test and Adjust..815
Relief Valve (Pressure Override) - Test and Adjust..829
Relief Valve (Offset) - Test and Adjust..844
Position Switch (Offset) - Check and Adjust..852
Piston Pump Neutral (Vibratory) - Test and Adjust..861
Case Drain Flow for Piston Motor (Vibratory) - Test - Versa Vibe..869
Vibratory Frequency - Test and Adjust - Versa Vibe and Non-EC Two-Amplitude Systems..885
Vibratory Frequency - Test and Adjust - Five Amplitude System..901
Tachometer (Vibratory) - Calibrate..916
Fan Motor Speed (Radiator Cooling) - Test and Adjust..921
Gear Pump Flow (Steering) - Test..925
Relief Valve (Steering) - Test..930
Water Spray Pump Flow - Test..935
Spray Nozzle - Adjust..943
KENR6658 - Systems Operation (CB54 and CB64 Asphalt Compactors Machine Electronic Control System)..949
General Information..950
Propel System..952
Vibratory System..957
Water Spray System..964
Additional Functions..966
Electrical Input Components..967
Electronic Control Module (ECM)..982
Electrical Output Components..988
KENR6658 - Troubleshooting (CB54 and CB64 Asphalt Compactors Machine Electronic Control System)..1000
General Information..1003
Service Tools..1005
Electrical Component and Connector Locations..1008
Diagnostic Capabilities..1011
Event Code List..1016
Machine Movement Without Request..1020
Diagnostic Code List..1022
Using Caterpillar Electronic Technician (ET) to Determine Diagnostic Codes..1030
MID 039 - CID 0070 - FMI 02..1032
MID 039 - CID 0133 - FMI 03..1037
MID 039 - CID 0133 - FMI 05..1042
MID 039 - CID 0133 - FMI 06..1048
MID 039 - CID 0247 - FMI 09..1053
MID 039 - CID 0254 - FMI 13..1058
MID 039 - CID 0269 - FMI 03..1060
MID 039 - CID 0269 - FMI 04..1064
MID 039 - CID 0681 - FMI 03..1068
MID 039 - CID 0681 - FMI 05..1073
MID 039 - CID 0681 - FMI 06..1079
MID 039 - CID 0950 - FMI 03..1084
MID 039 - CID 0950 - FMI 04..1090
MID 039 - CID 0950 - FMI 13..1096
MID 039 - CID 1618 - FMI 03..1099
MID 039 - CID 1618 - FMI 04..1105
MID 039 - CID 1733 - FMI 03..1110
MID 039 - CID 1733 - FMI 05..1115
MID 039 - CID 1733 - FMI 06..1121
MID 039 - CID 1869 - FMI 03..1126
MID 039 - CID 1869 - FMI 04..1130
MID 039 - CID 1869 - FMI 12..1134
MID 039 - CID 2730 - FMI 03..1138
MID 039 - CID 2730 - FMI 05..1143
MID 039 - CID 2730 - FMI 06..1149
MID 039 - CID 2731 - FMI 03..1154
MID 039 - CID 2731 - FMI 05..1159
MID 039 - CID 2731 - FMI 06..1165
MID 039 - CID 2759 - FMI 02..1170
MID 039 - CID 2760 - FMI 02..1174
MID 039 - CID 2761 - FMI 03..1179
MID 039 - CID 2761 - FMI 04..1185
MID 039 - CID 2761 - FMI 13..1191
MID 039 - CID 2764 - FMI 02..1194
MID 039 - CID 2765 - FMI 03..1199
MID 039 - CID 2765 - FMI 04..1205
MID 039 - CID 2765 - FMI 13..1211
MID 039 - CID 2767 - FMI 03..1214
MID 039 - CID 2767 - FMI 05..1219
MID 039 - CID 2767 - FMI 06..1225
MID 039 - CID 2768 - FMI 03..1230
MID 039 - CID 2768 - FMI 05..1235
MID 039 - CID 2768 - FMI 06..1241
MID 039 - CID 3085 - FMI 03..1246
MID 039 - CID 3085 - FMI 05..1251
MID 039 - CID 3085 - FMI 06..1256
MID 039 - CID 3086 - FMI 03..1260
MID 039 - CID 3086 - FMI 05..1265
MID 039 - CID 3086 - FMI 06..1270
MID 039 - CID 3087 - FMI 03..1274
MID 039 - CID 3087 - FMI 05..1279
MID 039 - CID 3087 - FMI 06..1285
MID 039 - CID 3088 - FMI 03..1290
MID 039 - CID 3088 - FMI 05..1295
MID 039 - CID 3088 - FMI 06..1301
Switch Circuits..1306
KENR6658 - Testing and Adjusting (CB54 and CB64 Asphalt Compactors Machine Electronic Control System)..1315
Electrical Connector - Inspect..1316
Wiring Harness (Open Circuit) - Test..1325
Wiring Harness (Short Circuit) - Test..1326
Electronic Control Module (ECM) - Flash Program..1327
Electronic Control Module (ECM) - Replace..1328
Electronic Control Module (ECM) - Configure..1331
System Schematic..1334
KENR8853 - Systems Operation (CB54; CB54 XW and CB64 Vibratory Compactors Propel System)..1337
General Information (Propel System)..1338
Graphic Color Codes..1339
Location of Electrical Components (Propel System)..1341
Location of Hydraulic Components (Propel System)..1344
Operator Controls (Propel System)..1346
Electronic Control Module (Machine)..1349
Brake Pump..1354
Interlock Manifold Valve..1355
Shift Valve..1356
Piston Pump (Propel)..1358
Piston Motor (Drum Propel)..1363
Final Drive Planetary (Drum Propel)..1368
Electrical Schematic (Propel System)..1370
Hydraulic Schematic (Propel System)..1375
KENR8853 - Testing and Adjusting (CB54; CB54 XW and CB64 Vibratory Compactors Propel System)..1383
Machine Preparation for Troubleshooting..1384
Visual Inspection..1386
System Pressure - Release..1389
Hydraulic Oil Contamination - Test..1393
Relief Valve (Charge) - Test and Adjust..1398
Relief Valve (Main) - Test and Adjust..1404
Relief Valve (Pressure Override) - Test and Adjust..1413
Piston Pump (Propel) (Swashplate Angle) - Check..1421
Piston Pump Neutral - Test and Adjust..1431
Pump Control (Electronic Displacement Control) Neutral - Test and Adjust..1440
Solenoid Valve (Forward Propel) - Calibrate..1455
Solenoid Valve (Reverse Propel) - Calibrate..1469
Case Drain Flow for Piston Motor (Propel) - Test..1483
Propel Control - Calibrate..1492
Travel Speed - Check..1498
Parking Brake - Test..1501
Caterpillar CB54 and CB64 Asphalt Compactors Repair Service Manual
